key DODGE SPRINTER 2004 1.G Repair Manual

176 STARTING AND OPERATING Open immediately the water drain screw (3) about 1
turn (counterclockwise) until fluid emerges. Ensure
that the fluid is collected in the receptacle.
 Close the water drain screw (3) as soon as about 0.25
US qt (0.2 liters) are emerged.
 After draining, return the key in the ignition lock to
position 0.
 Dispose of the collected fluid in an environmentally
responsible manner.
 If the filter is still saturated, drain the filter once
more.
After draining, the engine may run briefly but stall for
lack of fuel. If this occurs, bleed the system.
NOTE: Should the water in the fuel indicator lamp
still not go out after the fuel filter has been drained
twice, the cause should be examined by an authorized
Sprinter Dealer.
Bleeding the Diesel Fuel SystemThe diesel fuel system is bled before starting the
engine.
 Turn the key in the ignition lock position 2 for at
least 30 seconds.
 Return the key to position 0.
 Start the engine three to four times. The engine
control unit indicator lamp± must go out.
NOTE: Too many attempts to start the engine could
drain the battery. If the engine does not start after
several attempts, consult an authorized Sprinter
Dealer.
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WHAT TO DO IN EMERGENCIES 201
6
If the Engine is DamagedFor towing distances up to 30 miles (about 50 km)
 Shift selector lever to "N" position.
 Do not exceed a towing speed of 30 mph (50 km / h).
For towing distances greater than 30 miles (about
50 km)
 Remove the propeller shafts leading to the drive
axles.
The vehicle can be towed without restriction.If the Transmission is Damaged Remove the propeller shafts leading to the drive
axles.
WARNING!
Do not tow the vehicle if the key cannot be turned
in the ignition lock.
If the key cannot be turned, the ignition lock re-
mains locked and the vehicle cannot be steered.
With the engine not running there is no power
assistance for the braking and steering systems.
In this case, it is important to keep in mind that a
considerably higher degree of effort is necessary
to brake and steer the vehicle.
The vehicle must not be towed with the front axle
raised and the key in position 2 in the ignition
lock as the drive wheels could then lock due to the
acceleration skid control (ASR) or the optional
Electronic Stability Program (ESP).
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214 MAINTAINING YOUR VEHICLE
 Open the hood.
 At first, only turn the radiator cap to the first detent
to release the pressure from the cooling system.
Only then should the radiator cap be removed
completely.
 To add coolant:
If the engine is cold:
Add coolant until the coolant level reaches the base
area which is visible through the filler opening (area
moistened).
If the engine is already at its regular operating
temperature:
Add coolant until the coolant level is about 0.6 inch
WARNING!
In order to avoid any possibly serious burns:
 If you see flames or smoke coming from the
engine compartment, or if the coolant
temperature gauge indicates that the engine is
overheated, do not open the hood. Move away
from the vehicle and do not open the hood until
the engine has cooled. If necessary, call the fire
department.
 Do not remove pressure cap on coolant reservoir
if engine temperature is above 194 °F (+90 ×C).
Allow engine to cool down before removing cap.
The coolant reservoir contains hot fluid and is
under pressure.
 Using a rag, slowly open cap approximately 1/2
turn to relieve excess pressure. If opened
immediately, scalding hot fluid and steam will
be blown out under pressure.
 Do not spill antifreeze on hot engine parts.
Antifreeze contains ethylene glycol which may
burn if it comes into contact with hot engine
parts.
 Check coolant level only with the engine
switched off and the key in position 0 in the
ignition lock.
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216 MAINTAINING YOUR VEHICLEBA TTERIESThe standard battery is located in the engine
compartment.The auxiliary battery is located underneath the front
passenger seat (optional equipment).
The battery will not achieve its maximum service life
unless it is kept adequately charged at all times. If the
vehicle is used primarily for short distances, or left
parked for lengthy periods, have the battery charge
checked more frequently.
Disconnecting the Battery
WARNING!
Failure to follow these instructions can result in
severe personal injuries and death.
Never lean over batteries while connecting, you
might get injured, if the battery explodes.
Battery fluid contains sulfuric acid. Do not allow
this fluid to come in contact with eyes, skin or
clothing. In case it does, immediately flush
affected area with water and seek medical help if
necessary.
A battery will also produce hydrogen gas, which
is flammable and explosive. Keep flames or
sparks away from battery, avoid improper
connection of jumper cables, smoking etc.
Use only impact-resistant batteries with a central
gas release cover to prevent corrosion damage and
to prevent occupants from caustic burns in the
event of an accident.
CAUTION!
Do not loosen or remove the battery terminal
clamps while the engine is running or the key is in
the ignition lock as this could damage electrical or
electronic equipment beyond repair. All electrical
consumers must be switched off.
Do not place any metal objects on the battery.
Doing so may cause a short-circuit.
Loosen and remove the negative terminal clamp
first, then the positive terminal.
Afterwards disconnect vent tube from the fitting.
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MAINTAININ G YOUR VEHICLE 223
7
Window CleaningUse a window cleaning solution on all glass surfaces.
An automotive glass cleaner is recommended.
There are 2 steps in the front bumper. This makes it
easier to clean the windshield.
Wiper BladeClean the wiper blade rubber with a clean cloth and
detergent solution.
WARNING!
For safety reasons, remove key from ignition lock
before cleaning the windshield, otherwise the
wiper motor can suddenly turn on and cause in-
jury.
Dirty or iced-up steps create a risk of slipping or
falling. Do not use the step in the front bumper
when it is icy or dirty.
WARNING!
For safety reasons, remove key from ignition lock
before cleaning the wiper blade, otherwise the
wiper motor can suddenly turn on and cause se-
vere personal injuries and death.
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MAINTAININ G YOUR VEHICLE 225
7
etc.) may cause the upholstery to become permanently
discolored. By lining the seats with a proper
intermediate cover, contact discoloration will be
prevented.
Leather Upholstery
Wipe leather upholstery with a damp cloth and dry
thoroughly or clean with a leather care product.
Exercise particular care when cleaning perforated
leather as its underside should not become wet.
Cloth Upholstery
Clean with soft bristle brush, or use a dry-shampoo
cleaner in case of excessive dirt.
Tex Upholstery
Pour an interior care product onto soft lint-free cloth
and apply with light pressure.Hard Plastic Trim ItemsPour an interior care product onto soft lint-free cloth
and apply with light pressure.Plastic and Rubber PartsDo not use oil or wax on these parts.
ELECTRICAL FUSESDamaged fuses are recognizable from their burnt-out
filament.
Prior to exchanging a fuse, turn the key in the ignition-
column lock to the 0 position and switch off the
consumer involved.
NOTE: Fuses must not be bridged. Replace fuses with
specified rated current. Only replace fuses when the
cause of the malfunction has been rectified.
NOTE: Fuses and relays (standard equipment) are on
the underside of the ignition column, refer to "Fuses
and Relays Standard Equipment".
Fuses, relays and diodes (optional equipment) are
below the driver’s seat, refer to "Optional Fuse and
Relay Equipment".
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262 INDEXAnti-Lock Brake System (ABS) Indicator Lamp . . . 152
Appearance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 219
Armrest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Ashtray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
ASSYST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 249
ASSYST Maintenance Computer . . . . . . . . . . . . . . . 103
Automatic Lock Feature . . . . . . . . . . . . . . . . . . . . . . . . 15
Automatic Transmission . . . . . . . . . . . . . . . . . . . . . . 139
Accelerator Position . . . . . . . . . . . . . . . . . . . . . . . . 140
Driving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
Maneuvering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
Selector Lever Manually Unlocking. . . . . . . . . . . 144
Selector Lever Position . . . . . . . . . . . . . . . . . . . . . . 141
Stopping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
Auxiliary Heat Exchanger . . . . . . . . . . . . . . . . . . . . . 129
Auxiliary Heater
Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
Timer Auxiliary Heater (Water and
Air Heater) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
Tips for Coping with Problems . . . . . . . . . . . . . . 130Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 216
Charging the Battery . . . . . . . . . . . . . . . . . . . . . . . 217
Disconnecting the Battery . . . . . . . . . . . . . . . . . . . 216
Reconnecting the Battery . . . . . . . . . . . . . . . . . . . . 217
Replacing Batteries in Remote Keyless Entry . . . . 18
Battery Charge Indicator Lamp . . . . . . . . . . . . . . . . . . 95
Belt Tensioners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Bleeding the Diesel Fuel System . . . . . . . . . . . . . . . . 176
Body Builder Guideline . . . . . . . . . . . . . . . . . . . . . . . 183
Brake Assist System (BAS) . . . . . . . . . . . . . . . . . . . . . 160
Brake fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 212
Brake Fluid Reservoir . . . . . . . . . . . . . . . . . . . . . . . . . 211
Brake Indicator Lamp . . . . . . . . . . . . . . . . . . . . . . . . . 148
Brake Pad Wear Indicator. . . . . . . . . . . . . . . . . . . . . . 147
Brake System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
Fluid Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211
Brake System, Anti-Lock . . . . . . . . . . . . . . . . . . . . . . 153
Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
Brake Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 212Freightliner-all.book Pag e 262 Monday, December 1, 2003 2:54 PM

INDEX 269
10
Overheating (Air Heater) . . . . . . . . . . . . . . . . . . . . . . 131
Overheating (Water Heater) . . . . . . . . . . . . . . . . . . . 131PPassenger Compartment Protection . . . . . . . . . . . . . . 21
Alarm Pushbutton . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Switching off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Pedals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Permissible Roof Load . . . . . . . . . . . . . . . . . . . . . . . . 177
Programmed Top Speed . . . . . . . . . . . . . . . . . . . . . . . 173RRear Cargo Doors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Rear Seat Bench . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Removal and Installation . . . . . . . . . . . . . . . . . . . . . 58
Recommended Fluids and Lubricants . . . . . . . . . . . 245
Refueling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172
Regular Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 208
Relay Assignment, Standard Equipment . . . . . . . . . 230
Remote Keyless Entry . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Locking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Replacing Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Unlocking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17Removing a Wheel. . . . . . . . . . . . . . . . . . . . . . . . . . . . 195
Replacing Wiper Blades . . . . . . . . . . . . . . . . . . . . . . . 218
Reporting safety Defects . . . . . . . . . . . . . . . . . . . . . . . 259
Reserve Fuel Indicator Lamp . . . . . . . . . . . . . . . . . . . . 94
Residual Engine Heat Utilization . . . . . . . . . . . . . . . 115
Residual Engine Heat Utilization (REST). . . . . . . . . 115
Restraints, Occupant . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Retrofitting Seat Mounting Cups . . . . . . . . . . . . . . . . 59
Ribbed V-Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211
Roof Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177
RPMs, Constant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
SSafety Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Seat Belt Warning Lamp and Airbag Malfunction . . 38
Seat Belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Belt Tensioners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Fastening and Removing . . . . . . . . . . . . . . . . . . . . . 38
Height Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Seat Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
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