engine DODGE SPRINTER 2005 1.G Owners Manual

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CAPACITIES
Engine with oil filter Engine oil Fuel tank Cooling system Windshield washer
system
Including
reserve fuel
All vehicles about 9.5 US qt
(9.0 l) about
26.4 US gal
(100 l) about
2.8 US gal
(10.5 l) about
2.7 US gal
(10.0 l) about
7.4 US qt
(7.0 l)

258 MAINTAINING YOUR VEHICLERecommended Fluids and LubricantsThe manufacturer recommends for your vehicle model
the use of DaimlerChrysler approved fluids and
lubricants, e.g. engine oil, gear oil, automatic
transmission fluid, brake fluid, power steering fluid,
coolant and anti-corrosion/anti-freeze fluid only.
WARNING!
Failure to use fluids and lubricants which meet
the standards and specifications described in this
booklet or failure to adhere to the specified re-
placement intervals may result in damage to safe-
ty-related systems of your vehicle, such as the
brake system, which could cause an accident and/
or serious injury to you and others.
Use only fluids and lubricants meeting the
standards and specifications and adhere to
specified replacement intervals.
CAUTION!
Failure to use fluids and lubricants which meet
the standards and specifications described in this
booklet or failure to adhere to the specified
replacement intervals may result in a significantly
shortened service life and/or damage to
components of your vehicle, the repair of which
will not be covered by Warranty.
Use only fluids and lubricants meeting the
standards and specifications and adhere to
specified replacement intervals.

MAINTAINING YOUR VEHICLE 259
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The following oils have been determined to meet DaimlerChrysler requirements.aMB approved Engine Oil SAE MB Sheet
76 Pure Synthetic Motor Oil 5W-40 229.3
76 Royal Triton QLT 15W-40 228.3
Agip All Guard Motor Oil 15W-40 228.3
Agip Eurosport 5W-40 229.3
Agip Synthetic PC 5W-40 229.3
Akron Ultra Clear C1-4
1
15W-40 228.3
BP Vanellus C6 Global Plus 10W-40 228.3
Brad Penn Euro-Diesel LD 15W-40 228.3
Castrol Elixion
1
5W-30 228.5
Castrol Tection S
1
15W-40 228.3
Chevron Delo 400 Multigrade 15W-40 228.3
Diesel Special Benz M&A 15W-40 228.3
Dislub Premium 15W-40 228.3
Exxon XD-3 Extra
1
15W-40 228.3
FormulaShell Ultra 5W-40 229.3
FormulaShell Ultra AB 5W-30 229.5
Gonher Super Fleet MB-III 15W-40 228.3
Hydroclear Power-D Engine Oil 15W-40 228.3
IDO Premium 15W-40 15W-40 228.3
Kendall GT-1 Full Synthetic Motor Oil 5W-40 229.3
Long Life EF Diesel Engine Oil Multi-
grade 15W-40 228.3
Lubral Super Diesel MB-III 15W-40 228.3
Max Raloy Diesel 5W-30 228.5
MBMotorenöl000989600113 10W-40 228.5
Mexlub CF-4 MB-3P 15W-40 228.3
Mobil 1 0W-40 0W-40 229.5
Mobil Delvac 1 5W-40 228.5
Mobil Delvac 1300 Super
1
15W-40 228.3
Mobil SHC Formula MB 5W-30 229.5
MOPAR
®Part No. 04798231AD 15W-40 228.3
Motul 8100 E-Tech 0W-40 0W-40 229.3
Motul 8100 X-cess 5W-40 5W-40 229.3
Panolin Indy SV 5W-40 229.3
Pennzoil European Formula Ultra 5W-30 229.5
Pennzoil Synthetic European Formula 5W-40 229.3
Premium Synthetik Motorenöl 5W-30 229.5
QS Superfleet 15W-40 228.3
Quaker State European Formula Ultra 5W-30 229.5
Quaker State Full Synthetic European For-
mula 5W-40 229.3
Quaker State Super Series III
1
15W-40 228.3
Raloy Diesel Turbo MX 15W-40 228.3

260 MAINTAINING YOUR VEHICLE1. Engine oil also meets API classification CI-4. Other oils may meet requirements - see oil label to determine.Raloy Motor Diesel 15W-40 228.3
Repsol Turbo UHPD 10W-40 228.5
Roshfrans Voltro Diesel
1
15W-40 228.3
Shell Helix Ultra 5W-30 229.3
Shell Helix Ultra 5W-40 229.3
Shell Rimula X CH-4 15W-40 228.3
Shell Rimula X CH-4 20W-50 228.3
Shell Rotella T Multigrade
1
15W-40 228.3
Super Diesel Oil MB-3 15W-40 228.3
Supreme Duty Diesel Engine Oil Multi-
grade 15W-40 228.3
Unoil GX-7 5W-40 229.3
Ursa Premium TDX 10W-30 228.3
Ursa Premium TDX 15W-40 228.3
Valvoline SynPower MXL 0W-30 229.3

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COMPONENT SERVICE INTERVAL PRODUCT NAME/PRODUCT NUMBER MB
SHEET
Air Conditioning
The air conditioning system of your vehicle contains R-134a, a refrigerant that does not deplete the ozone layer in the
upper atmosphere.
Refrigerant R-134a — Refrigerant R-134a 361.0 Automatic
Transmission Fluid once only at
80,000 mi
(128,000 km) Shell ATF 3403/M-115
MOPAR® Part No. 05127382AA, or equivalent
Fuchs/Shell ATF 3353 236.10
236.12
Brakes
Use brake fluid approved to DaimlerChr ysler standard MB 331.0 and/or DaimlerChrysler material standard MS-9971,
brake fluid certified to DOT 4 Plus standards, that also ma intains a minimum dry boiling point (ERBP) of 500°F (260°C),
a minimum wet boiling point (WERBP) of 356°F (180°C) and maximum viscosity of 1500 mm
2/s, conforming to FMVSS
116 and ISO 4925.
Brake Fluid 2 years Intac B026D Dry boiling point: 500°F (260°C )
Wet boiling point: 356°F (180°C),
MOPAR® MS-9971 Part No. 04549625AC, or equivalent 331.0
Engine Oil 12 months or 10,000 mi
(16,000 km) See "Approved Engine Oils"

262 MAINTAINING YOUR VEHICLE
COMPONENT SERVICE INTERVAL PRODUCT NAME/PRODUCT NUMBER MB
SHEET
Engine Coolant,
Anticorrosion/
Antifreeze Fluid 15 years or
160,000 mi
(256,000 km) EURO Peak Coolant/Anti-freeze, OLD WORLD INDUSTRIES
Zerex G05, The Valvoline Company
Zerex G48, The Valvoline Company
Glysantin G05, BASF AG
MOPAR® Part No. 05066386AA, or equivalent 325.0
Power Steering
Power Steering, no fluid service required
Power Steering fluid — Mobil ATF-D, Exxon Mobil Corporation, or equivalent 236.3
Rear Axle
Gear Oil 120,000 mi (192,000 km) Shell Spirax MB 90
Caltex Hypoid LD
MOPAR® Part No. 4874469, or equivalent 235.0
235.6

MAINTENANCE SCHEDULES
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Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 264


Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 264


Maintenance - Without ASSYST Maintenance
Computer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 265
Maintenance Intervals . . . . . . . . . . . . . . . . . . . . 265


Maintenance - With ASSYST Maintenance
Computer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 266


Regular Check-Ups. . . . . . . . . . . . . . . . . . . . . . . . . 266


Special Maintenance Requirements . . . . . . . . . . . 267
Brake Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 267
Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 267
Dust Filter for Heating/Ventilation
Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . 267


Engine Oil Change and Filter Replacement . . . . 267
Once a Year . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 267


Scope of Work for Maintenance service . . . . . . . 268
Oil Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 268
Additional Maintenance Work . . . . . . . . . . . . . 270
Additional Maintenance Work After ... Years . . . 270

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The use of Special lubricant additives is not
recommended. The use of such additives may affect
your warranty rights. With regard to legal stipulations
concerning emissions control, please note that engines
have to be serviced and adjusted in accordance with
special instructions and using special measuring
equipment. Modifications to or interference with the
emissions control systems are not permissible.
All Sprinter Dealer are familiar with the relevant and
appliable regulations.
MAINTENANCE - WITHOUT ASSYST
MAINTENANCE COMPUTER
Maintenance IntervalsAdditional work must be carried out at yearly
intervals.
As a general rule, to avoid unnecessary visits to the
workshop you should try to have necessary repair
work performed together with other maintenance
work. Oil service and fuel filter
replacement
– Refer to
Normal Operation every
10,000 miles or
16,000 km or 12 months
Maintenance service every
30,000 miles or
48,000 km

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MAINTENANCE - WITH ASSYST MAINTENANCE
COMPUTERASSYST provides you with information on the best
possible timing for maintenance work.
When the next maintenance service is due, this will be
indicated in the multi-function display with the
symbol
9 Oil service and fuel filter replacement
9 Maintenance service - displayed in km/miles
or days.
9
If the display shows the number of days, the symbol
È will also appear in the multi-function display.
You should have the maintenance performed within
the stated period/distance.
The service indicator will be reset by your Sprinter
Dealer after an oil service and/or maintenance service
has been performed.
REGULAR CHECK-UPSTo maintain the safe operation of your vehicle, it is
recommended that you perform the following tasks on
a regular basis (i.e., weekly or whenever the vehicle is
refueled). Check:
 Engine oil level
 Brake system, clutch mechanism – fluid level
 Battery – acid level
 Windshield washer system and headlamp cleaning
system – fluid level
 Mechanical assemblies (e. g. ,engine, transmission, etc.) – check for leaks
 Condition of tires and tire pressures
 All exterior lights

MAINTENANCE SCHEDULES 267
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SPECIAL MAINTENANCE REQUIREMENTSIf bodies built by manufacturers other than
DaimlerChrysler Corporation are fitted to the vehicle, the
maintenance requirements and lubrication intervals
specified by the body manufacturer must be adhered to,
in addition to all standard maintenance requirements.Brake FluidOnly use brake fluids approved by the manufacturer
(DOT 4 plus). Information about brake fluids is
available from your Sprinter Dealer.CoolantHave the corrosion inhibitor/antifreeze concentration
in the coolant checked before the onset of winter (once
a year in countries with h igh prevailing temperatures).
Have the coolant renewed every five years or 100,000
miles.Dust Filter for Heating/Ventilation ReplacementThe dust filter and the tailgate interior filter are
renewed during routine maintenance service.
However, if operating conditions are dusty, these
filters should be renewed more frequently.
ENGINE OIL CHANGE AND FILTER
REPLACEMENTIn a minimum, change the engine oil and oil filter once
a year - even if the vehicle mileage per year is extremly
low. For standard oil service schedules, please see the
chapter oil service and maintenance service.Once a YearSelect the viscosity of the engine oil (SAE classes)
according to the outside air temperature.
Only use engine oil approved by DaimlerChrysler
Corporation if following the ASSYST system
guidelines.
Information is available from your Sprinter Dealer.
If the fuel used has a sulphur content exceeding 0.05 %
by weight, the service interval s should be split in half.
If the sulphur content of the fuel used is between 0.3%
and 0.8% by weight, the service intervals should be
split in half (i.e. every 5,000 miles instead of every
10,000 miles).