cooling DODGE SPRINTER 2007 2.G Owners Manual

6 IntroductionOperating safetyDo not allow the electronically stored total
distance covered by your vehicle to be
modified as a result of tampering with the
electronics system.
This type of modification or failing to in-
form the buyer when selling the vehicle
could constitute an offense punishable by
law, depending on the country concerned.
Having the engine power output of your
vehicle increased by tampering with the
electronic engine management system will
invalidate the vehicle’s general operating
permit and insurance coverage, as well as
your warranty and warranty entitlement.
Modifications to the output of the engine
must be reported to the insurance provider
and require the vehicle to be recertified.
The tires, chassis, brake and cooling sys-
tems must be adapted to the increased en-
gine power output.Tampering with the electronic engine man-
agement system modifies emission values
and it will not be possible to guarantee the
operating safety of the engine in every
case. Increases in performance may lead
to malfunctions and consequential dam-
age to other assemblies.
If you sell the vehicle, failing to inform the
buyer of the modified engine power output
could constitute an offense punishable by
law, depending on the country concerned.
The manufacturer recommends the use of
genuine Sprinter parts and conversion
parts as well as accessories that have
been expressly approved for your vehicle
model (\2page 352).
These parts have been subjected to spe-
cial tests in order to determine their safety,
reliability and suitability.Body builder guideline
If you intend on making any alterations to
the vehicle, we strongly recommend that
you select one of the following options in
order to obtain all necessary information:
\4Contact the authorized Sprinter Dealer
nearest you to obtain a copy of the
Sprinter Body Builder Guideline.
\4Call DaimlerChrysler Vans LLC at tele-
phone (800) 992-1997 to request a
copy of the Sprinter Body Builder
Guideline (there may be a charge).
\4Write to the following address and or-
der the Sprinter Body Builder Guideline
(there may be a charge).
DaimlerChrysler Vans LLC
P.O. Box 21-8004
Auburn Hills, MI 48321-8004
United States of AmericaDigital speedometer and total
distance recorderModifying the engine power output
Vehicle alterations

130 Controls in detailTempmatic
3
Tempmatic is only operational while the
engine is running. You can use Tempmatic
to regulate or control the temperature au-
tomatically. The vehicle is either heated or
cooled, depending on the temperature se-
lected and the outside temperature.
The combination filter removes most dust
particles, pollen and unpleasant odors
from the outside air.
The interval for replacing the filter depends
on environmental factors, e.g. high air pol-
lution. The interval may be shorter than
that indicated in the Service Booklet.
Function
Page
1
Side window defroster
vents
135
2
Thumbwheel for air vents
3
Side air vents
4
Thumbwheel for side air
vents and defroster vents
135
5
Swiveling center air vents
6
Thumbwheel for center air
vents
7
Control panel\4Tempmatic
\4Rear heating/rear cool-
ing*
131
136
8
Switch\4Rear window heating*
\4Windshield heating*
128
127
9
Auxiliary heating switch*
Heater booster switch*
140
137
iCondensation may collect under the
vehicle while Tempmatic is in opera-
tion.
Warning
G
Follow the settings recommended on the
following pages for heating or cooling. The
windows could otherwise fog up. As a result,
you could be distracted from road and traffic
conditions and cause an accident.Warning
G
Air flowing out of the air vents in the footwell
when Tempmatic is in operation may be very
hot or very cold. There is therefore a risk of
frostbite or burns to bare skin in the imme-
diate proximity of these outlets. Keep bare
skin away from these air outlets. If neces-
sary, direct the airflow into a different area
of the vehicle interior using the air distribu-
tion control.

131 Controls in detail
Tempmatic
3
Control panel
The air in the vehicle is neither cooled nor
dehumidified when economy mode is se-
lected.
\1To activate: press the° switch for
economy mode.
The indicator lamp in the switch comes
on.
\1To deactivate: press the° switch
for normal mode.
The indicator lamp in the switch goes
out.
iIf the vehicle interior has been heated
up, ventilate the vehicle before starting
your journey or briefly switch to air-re-
circulation mode for faster cooling.
Keep the air inlet on the hood free from
ice and snow.
Position the sliders for the center air
vents in the central position to provide
practically draft-free ventilation.
N83.25-2048-31
Function
Page
1
Temperature selector
control
132
2
Airflow control with
indicator
133
3
Switch for air-recirculation
mode
133
4
Switch for reheat function
(dehumidification)
134
5
Air distribution control
133
6
Switch for
\4Economy mode
\4Residual heat mode
131
134
Economy mode (air-conditioning
system off)iOnly use this setting for a brief period.
The windows could otherwise fog up.

132 Controls in detailTempmatic
3
Heating
\1Set temperature selector control 1
(\2page 131) as required, but do not
turn the control below the middle posi-
tion.
\1Set airflow control2 (\2page 131) as
required, but do not turn the control
below the second speed.
\1Set the air distribution control as
shown.
\1Close the center air vents.
\1Close the air vents.
\1Open the side air vents half-way and di-
rect them at the side windows.Ventilation
This setting rapidly ventilates the vehicle
interior.
\1Turn temperature selector control 1
(\2page 131) to the lowest setting
(maximum cooling).
\1Set airflow control2 (\2page 131) as
required, but do not turn the control
below the second speed.
\1Set air distribution control5
(\2page 131) to h.
\1Open as required:
\4the center air vents
\4the side air vents
\4the ventilation vents
\1Press the° switch.
The indicator lamp in the switch comes
on. The air-conditioning system is
switched off.The temperature is set using temperature
selector control1 in the control panel
(\2page 131).
The recommended setting for the target
temperature is 72.0 °F (22.2 °C) under
normal conditions, to which Tempmatic
adjusts as rapidly and as comfortably as
possible.
Only change the temperature in small in-
crements.
\1To increase: turn the temperature se-
lector control clockwise.
\1To reduce: turn the temperature selec-
tor control slightly counterclockwise.Basic setting
N83.40-2060-31
Setting the temperatureiIf you use the basic settings for heating
or ventilating the vehicle, you will only
rarely need to adjust the temperature,
airflow and air distribution
(\2page 132).

191 Operation
Engine
4
The expansion tank is in the engine com-
partment. Only add coolant with the vehi-
cle standing on a level surface and with the
engine switched off. The coolant tempera-
ture must have dropped below 122 °F
(50 °C).1Coolant tank cap
2Brake fluid reservoir cap
3Windshield washer reservoir cap
\1Slowly unscrew cap1 counterclock-
wise to reduce excess pressure.
\1Continue turning the cap and remove
it.
\1Add coolant as far as the MAX mark.
\1Twist cap1 back on.
For coolant specifications, see "Service
products and capacities" (\2page 355).Environmental note
H
When adding oil, take care not to spill any.
No engine oil must be allowed to enter sew-
age systems, surface water, ground water or
soil.
You would otherwise be damaging the envi-
ronment.
Dispose of engine oil in an environmentally
responsible manner. Comply with the manu-
facturer’s instructions.Coolant
Warning
G
When opening the coolant expansion tank
there is a risk of scalding from hot coolant
spraying out. The cooling system and the
coolant expansion tank are pressurized
when the engine is at normal operating tem-
perature.
Wear gloves and eye protection. Only open
the coolant expansion tank when the cool-
ant temperature is less than 122 °F (50 °C).
N20.30-2063-31
Warning
G
Coolant contains glycol and is therefore tox-
ic. Do not swallow coolant. Consult a doctor
immediately if any coolant is swallowed.
Do not allow coolant to come into contact
with your skin, eyes or clothing. In the event
of contact with the eyes, rinse them thor-
oughly with clean water. Clean skin and
clothes immediately with soap and water.
Change out of soiled clothing without delay.

192 OperationEngine
4
The reservoir is in the engine compart-
ment. Check the brake fluid level:
\4regularly, e.g. weekly or when refueling
\4only with the vehicle standing on a level
surface and with the engine switched
off1Coolant tank cap
2Brake fluid reservoir cap
3Windshield washer reservoir cap
The brake fluid level must be between the
MIN and MAX marks.
!
CAUTION
Check the cooling and heating systems
regularly for leaks. If a large quantity of
coolant is lost, have the cause traced
and rectified at an authorized Sprinter
Dealer.
Brake fluid
iThere is usually a notice in the engine
compartment to remind you when the
next brake fluid change is due.
N20.30-2063-31
!
CAUTION
Brake fluid corrodes paintwork. If
brake fluid comes into contact with the
paintwork, immediately rinse with wa-
ter.
If the brake fluid does not reach the
MIN mark, the vehicle’s hydraulic sys-
tem could be malfunctioning. Do not
add brake fluid under any circumstanc-
es. This will not solve the problem.
Do not drive any further.
Have the system checked immediately
at an authorized Sprinter Dealer.
Warning
G
Brake fluid is hazardous to health. Do not
swallow brake fluid. Consult a doctor imme-
diately if any brake fluid is swallowed.
Brake fluid must not come into contact with
the skin, eyes or clothing. Wash affected ar-
eas with plenty of clean water and consult a
doctor immediately if necessary.
\2\2

275 Practical hints
What to do if ...
5
:
The yellow engine oil level warning
lamp lights up, the
HI
engine oil
level message appears in the dis-
play and the warning buzzer
sounds after the engine is started
or while the vehicle is in motion.
The engine oil level has exceeded the maxi-
mum level.
\1Check the engine oil level and have
any excess oil siphoned off at the
nearest refueling station
(\2page 190).
The engine or the catalytic converter
could be damaged.
\1If the oil level is correct, have the mal-
function rectified as soon as possible
at an authorized Sprinter Dealer.
:
The yellow engine oil level warning
lamp lights up repeatedly while
the vehicle is in motion.
The engine oil level indicator is malfunction-
ing.
\1Have the vehicle checked immediate-
ly at an authorized Sprinter Dealer.
/
The yellow coolant level warning
lamp lights up while the engine is
running.
The coolant level is too low.
Never run the engine if the coolant level is
too low.
The engine could overheat and be dam-
aged.
\1Stop at the earliest opportunity.
\1Switch off the engine to cool down.
\1Check the coolant level and add cool-
ant as necessary (\2page 191).
\1If you are having to add coolant fre-
quently, have the cooling system
checked at an authorized Sprinter
Dealer.
Problem
Possible cause / result
Suggested solutions

292 Practical hintsDisplay messages
5
Z
Coolant
Stop, turn engine
off
The coolant temperature is too high.
\1Do not drive any further.
\1Consult an authorized Sprinter Dealer.
If the vehicle is switched off after being
subjected to extreme loads (for example
driving in mountainous terrain, trailer tow-
ing, etc.), this message may be displayed
when the ignition is switched on or the en-
gine is restarted. Run the engine for approx-
imately 1 minute at idling speed.
Consult an authorized Sprinter Dealer if the
message remains displayed.
H
Coolant
Check level
The coolant level is too low.
Never run the engine if the coolant level
is too low. The engine could overheat and
be damaged.
\1Add coolant (\2page 191).
\1If you are having to add coolant frequent-
ly, have the cooling system checked at
an authorized Sprinter Dealer.
.
Low beam left
The left-hand low-beam headlamp is mal-
functioning.
\1Change the bulb as soon as possible.
Low beam right
The right-hand low-beam headlamp is
malfunctioning.
\1Change the bulb as soon as possible.
Turn signal left
The left-hand turn signal is malfunctioning.
\1Change the bulb as soon as possible.
Turn signal right
The right-hand turn signal is malfunction-
ing.
\1Change the bulb as soon as possible.
Brake lamp left
The left-hand brake lamp is malfunction-
ing.
\1Change the bulb as soon as possible.
Display symbol
Display message
Possible cause / result
Possible solution

363 *Technical data
Service products and capacities
6
Service interval
Product name/product number
MB
sheet
MS-
No.
1
Engine cooling system
The use of aluminum components in Sprinter engines requires that anticorrosive/antifreeze specifically formulated to protect aluminum
parts be used. The factory-approved service products are suitable for Sprinter engines and can be mixed with the original anticorrosion/
antifreeze filled at factory.
The cooling system design and anticorrosion/antifreeze agent used stipulate the replacement interval for the coolant solution in your ve-
hicle. Please observe the replacement interval specified in the Service Booklet for your vehicle.
Failure to use MB 325.0 anticorrosion/antifreeze and/or equivalent to DaimlerChrysler material standard MS-9769 and/or failure to ad-
here to the specified replacement interval may result in a significantly shortened service life.
For coolant composition and water quality, contact your authorized Sprinter Dealer.Coolant, anticorrosion/antifreeze
fluid
1st interval:
15 years or
180,000 mi
(288,000 km)
2 Sub-
sequent intervals: 5
years or 100,000
mi (160,000 km)
EURO Peak Coolant/Antifreeze
OLD WORLD INDUSTRIES
325.0
Zerex G05, The Valvoline Company
325.0
Zerex G48, The Valvoline Company
325.0
Glysantin G05, BASF AG
MOPAR
® Part No. 05066386AA, or equivalent
325.0
EngineEngine oil for gasoline engine M272
1 year or 10,000 mi
(16,000 km)
see “Engine oils” (page 350)
229.31, 229.3
229.51, 229.5
Engine oil for diesel engine OM642
2 years or 10,000
mi (16,000 km)
See “Engine oils” (page 350)
228.51
229.31
229.51
1 DaimlerChrysler Material Standard-No.
2 Follow the interval, time or mileage, that occurs first.

365 *Technical data
Service products and capacities
6
CapacitiesVehicle
Engine with
oil filter
Tank
Cooling
system
Windshield washer /
headlamp cleaning
system
Engine oil
Capacity
Including
reserve fuel
Coolant
1
1 Do not exceed a proportion of 55% by volume (antifreeze protection down to about -45 °C) as the heat dissipation properties deteriorate at higher concentrations.
Observe the Mercedes-Benz Specifications for Service Products, Sheet 310.
Water with MB windshield
washer fluid
2500 CRD, 3500 CRD
13.21 US qt.
(12.5 l)
25.0 US gal
(100 l)
5.3 US gal
(20 l)
10.75 US qt.
(10.0 l)
approx. 7.40 US qt. (7.0 l)
2500, 3500
10.04 US qt.
(9.5 l)
25.0 US gal
(100 l)
5.3 US gal
(20 l)
7.40 US qt.
(7.0 l)
approx. 7.40 US qt. (7.0 l)