belt DODGE STRATUS COUPE 2004 2.G Repair Manual

WARNING!
When using jumper cables to start a vehicle, follow
procedures exactly and exercise extreme caution.
CAUTION!
Do not try to start your vehicle by pushing or towing.
Vehicles equipped with an automatic transaxle can-
not be started this way. Pushing or towing a vehicle
equipped with a manual transaxle may overheat and
damage the catalytic converter. Also, there is a
greater risk of an accident when a vehicle is being
pushed or towed.
1. Remove any metal jewelry such as watch bands or
bracelets that might make an inadvertent electrical con-
tact.
2. Position the vehicles close enough together so the
booster cables can reach, but be sure the vehicles aren't
touching each other. If they are, it could cause a groundconnection. You wouldn't be able to start your vehicle,
and the bad ground could damage the electrical systems.
CAUTION!
Check the other vehicle. It must have a 12-volt
battery. If the other system isn't 12-volts, both sys-
tems can be damaged.
3. You could be injured if the vehicles move. Set the
parking brake firmly on each vehicle. Put an automatic
transaxle in ªPº (PARK) or a manual transaxle in ªNº
(Neutral). Turn the ignition key to the ªLOCKº position.
WARNING!
Turn the ignition key to the ªLOCKº position on
both vehicles.
Use care to make sure that the cables or your clothes
are never caught by the fan or drive belt. Personal
injury could result.
280 EMERGENCIES

NDisconnection and connection.............325
mAutomatic transaxle.....................327
NTo check the fluid level..................328
NProcedure for checking the fluid level.......328
mManual transaxle.......................329
mDisc brake pads, rear drum brake linings
and rear wheel cylinders.................329
mBrake hoses...........................329
mBall joint, steering linkage seal and drive
shaft boots...........................329
mSupplemental Restraint System (SRS)........329
mDoor hinges, rear hatch hinges, hood lock
release mechanism and safety catch
.........330
mExhaust system........................330
mWindshield wiper blades.................331
NWindshield washers....................331
mParking brake.........................332
mDrive belt (for generator, water pump, power
steering pump)
........................333
mTiming belt...........................334
mTi re s................................334
NTire inflation pressures..................334
NRadial ply tires.......................336
N
Tire pressure for sustained high-speed driving...336
NOversize tires........................336
NTire maintenance......................337
NCargo loads..........................337
NTread wear indicators...................337
NTire rotation.........................338
NTire chains...........................339
NSnow tires...........................339
mRegular Maintenance Schedule.............340
mSevere Maintenance Schedule..............349
310 MAINTENANCE

VIEW OF ENGINE COMPARTMENT
1. Power steering fluid reservoir
2. Engine coolant reservoir
3. Engine oil filler cap
4. Engine oil level dipstick
5. Battery
6. Clutch fluid reservoir (manual transaxle only)7. Brake fluid reservoir
8. Windshield washer reservoir
9. Drive belt
10. Radiator cap
11. Automatic transaxle fluid level dipstick
12. Air cleaner filter
Q02A2510
2.4 liter engine
Q02A2520
3.0 liter engine
MAINTENANCE 311
9

NOTE: The Scheduled Maintenance Charts are located
in the rear of this maintenance section. Always refer to
the schedules for proper service intervals.
SERVICE PRECAUTIONS
Adequate care of your vehicle at regular intervals serves
to preserve the value and appearance as long as possible.
Some maintenance items can be performed by the owner,
while others should be done only by an authorized
dealer.
This section describes only those items which can be
performed by the owner. In the event a malfunction or
other problem is discovered, have it corrected by an
authorized dealer.
This section contains information on inspection mainte-
nance procedures that you can do yourself, if you so
desire. Follow the instructions and precautions for each
of the various procedures.
WARNING!
²When checking or servicing the inside of the
engine compartment, be sure the engine is
stopped and has had a chance to cool down.
²If it is necessary to do work in the engine com-
partment with the engine running, be especially
careful that your clothing, hair, etc. does not
become caught by the fan, drive belts, or other
moving parts.
312 MAINTENANCE

DRIVE BELT (FOR GENERATOR, WATER PUMP,
POWER STEERING PUMP)
Check the tension of the drive belt. The deflection must
be within specifications, when depressed at a point
midway between the pulleys as shown in the illustrations
with a force of about 100 N (22 lb.).Inspect the drive belt for evidence of cuts and cracks, and
replace it if damaged. When replacing the belt with a new
belt, make sure that there is no interference between the
belt and other engine components.
Then, check the tension of the belt at the designated
point. The deflection must be within specification.
M50A0620
Water pump pulley
Crank shaft
pulleyPower steering
pump pulley
A/C
pulley 2.4 liter engine
M50A0820
MAINTENANCE 333
9

Amount of belt deflection
in (mm)
Standard value Used belt New belt
A .26 to .35
(6.7 to 9.0).28 to .33
(7.2 to 8.4).17 to .21
(4.4 to 5.3)
B .46 to .60
(11.7 to 15.3).49 to .56
(12.5 to 14.3).34 to .43
(8.8 to 11.0)
C .43 to .56
(11.0 to 14.3).46 to .52
(11.7 to 13.3).33 to .41
(8.4 to 10.4)
D .33 to .43
(8.5 to 10.9).35 to .40
(9.0 to 10.1).24 to .30
(6.2 to 7.6)
WARNING!
Do not check or touch the drive belt with the engine
running, or serious injury may result.
TIMING BELT
The timing belt should be replaced with a new one at the
mileage specified on the scheduled maintenance chart.
TIRES
WARNING!
Driving with tires that are worn or improperly inflated
can result in a collision, and serious or fatal injury.
Tire inflation pressures
Proper tire inflation pressure is essential to the safe and
satisfactory operation of your vehicle. Three primary
areas are affected by improper tire pressure:
1. Safety
Under-inflation increases tire flexing and can result in tire
failure. Over-inflation results in a tire losing its ability to
cushion shock. Objects on the road and potholes could
cause tire damage that may result in tire failure.
2. Economy
Improper inflation pressures can cause uneven wear
patterns to develop across the tire tread. These abnormal
wear patterns will reduce tread life, resulting in a need
for earlier tire replacement.
Under-inflation also increases tire rolling resistance and
results in higher fuel consumption.
334 MAINTENANCE

3. Make sure that the weight of your vehicle load is
evenly distributed.
4. Drive at safe speeds.
5. After the tire inflation pressure has been adjusted,
check the tires for damage and air leaks. Be sure to
replace the rubber caps on the valve stems.
Radial ply tires
Radial ply tires provide improved tread life, road hazard
resistance and smoother high speed ride. The radial ply
factory-installed tires on this vehicle are of belted con-
struction and are selected to complement the ride and
handling characteristics of your vehicle.
Radial ply tires have the same load carrying capacity as
bias or bias-belted tires of the same letter size, and use the
same recommended inflation pressures.
Mixing of radial ply tires with bias or bias-belted tires is
not recommended. Combining radial ply and bias or
bias-belted tires on one vehicle will negatively affect
vehicle handling. It is recommended that radial ply tires
should always be used as a set of four.As longer wearing tires can be more susceptible to
irregular tread wear, it is very important to follow the tire
rotation interval shown in the section ªTire rotationº to
achieve full tread life potential in these tires.
Cuts and punctures in radial ply tires are repairable only
in the tread area, because of sidewall flexing. Consult
your tire dealer for radial ply tire repairs.
Tire pressure for sustained high-speed driving
For sustained high-speed driving, increase inflation pres-
sure 4 psi (28 kPa) above the recommended pressure but
do not exceed the maximum cold inflation pressure
molded into the tire sidewall.
Oversize tires
The use of tire sizes other than those listed may cause
interference with vehicle components under extremes of
suspension and steering travel, and may result in tire and
vehicle damage.
336 MAINTENANCE

!30,000 Miles (48 000 km) or at 30 months
NReplace air cleaner filter.
NReplace spark plugs, standard type.
NCheck drive belts condition (for the generator,
water pump, power steering pump).
NCheck manual transaxle oil level.
NCheck coolant hoses (radiator hose, heater hose).
NCheck fuel hoses condition.
NInspect rear drum brake linings and rear wheel
cylinders (except vehicles with disc brakes) for
wear and leaks of all wheels.
NInspect ball joint and steering linkage seals for
grease leaks and damage.
NInspect suspension system for looseness and dam-
age.
NCheck and service exhaust system as required
(connection portion of muffler, muffler pipes and
converter heat shields).
MILEAGE/
MONTHSDEALERSHIP
NAME/CODE DATEREPAIR
ORDER #
!30,000 Miles (48 000 km) or at 30 months
NChange engine oil and engine oil filter.
NRotate tires.
MILEAGE/
MONTHSDEALERSHIP
NAME/CODE DATEREPAIR
ORDER #
!36,000 Miles (58 000 km) or at 36 months
NCheck automatic transaxle fluid level.
NInspect disc brake pads, rotors and calipers for
wear and leaks.
NCheck brake hoses for deterioration or leaks.
NInspect drive shaft boots for grease leaks and damage.
NChange engine oil and engine oil filter.
NRotate tires.
MILEAGE/
MONTHSDEALERSHIP
NAME/CODE DATEREPAIR
ORDER #
342 MAINTENANCE

!60,000 Miles (96 000 km) or at 60 months
NReplace air cleaner filter.
NReplace spark plugs, standard type.
NReplace timing belt.*1
*1: For California, Massachusetts and Vermont
this maintenance is recommended but not re-
quired.
NChange automatic transaxle fluid.
NCheck drive belts condition (for the generator,
water pump, power steering pump).
NCheck manual transaxle oil level.
NCheck fuel hoses condition.
NFlush and replace engine coolant.
NInspect rear drum brake linings and rear wheel
cylinders (except vehicles with disc brakes) for
wear and leaks of all wheels.
NInspect disc brake pads, rotors and calipers for
wear and leaks.
MILEAGE/
MONTHSDEALERSHIP
NAME/CODE DATEREPAIR
ORDER #
!60,000 Miles (96 000 km) or at 60 months
NInspect suspension system for looseness and dam-
age.
NInspect ball joint and steering linkage seals for
grease leaks and damage.
NCheck and service exhaust system as required
(connection portion of muffler, muffler pipes and
converter heat shields).
NCheck fuel system for leak
(tank, pipe line and connection, and fuel tank
filler tube cap).
NCheck evaporative emission control system for
leaks and clogging (except evaporative emission
canister).
NReplace ignition cables.
NCheck distributor cap and rotor.
NChange engine oil and engine oil filter.
NRotate tires.
MILEAGE/
MONTHSDEALERSHIP
NAME/CODE DATEREPAIR
ORDER #
344 MAINTENANCE

!90,000 Miles (144 000 km) or at 90 months
NReplace air cleaner filter.
NReplace spark plugs, standard type.
NCheck drive belts condition (for the generator,
water pump, power steering pump).
NCheck manual transaxle oil level.
NCheck fuel hoses condition.
NCheck automatic transaxle fluid level.
NFlush and replace engine coolant.
NInspect rear drum brake linings and rear wheel
cylinders (except vehicles with disc brakes) for
wear and leaks of all wheels.
NInspect ball joint and steering linkage seals for
grease leaks and damage.
NInspect suspension system for looseness and damage.
NCheck and service exhaust system as required
(connection portion of muffler, muffler pipes and
converter heat shields).
MILEAGE/
MONTHSDEALERSHIP
NAME/CODE DATEREPAIR
ORDER #
!90,000 Miles (144 000 km) or at 90 months
NChange engine oil and engine oil filter.
NRotate tires.
MILEAGE/
MONTHSDEALERSHIP
NAME/CODE DATEREPAIR
ORDER #
!96,000 Miles (154 000 km) or at 96 months
NCheck automatic transaxle fluid level.
NInspect disc brake pads, rotors and calipers for
wear and leaks.
NCheck brake hoses for deterioration or leaks.
NInspect drive shaft boots for grease leaks and
damage.
NChange engine oil and engine oil filter.
NRotate tires.
MILEAGE/
MONTHSDEALERSHIP
NAME/CODE DATEREPAIR
ORDER #
346 MAINTENANCE