fuse DODGE TOWN AND COUNTRY 2001 Workshop Manual
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POWER SEATS
TABLE OF CONTENTS
page page
POWER SEATS
DESCRIPTION...........................49
OPERATION.............................50
DIAGNOSIS AND TESTING.................51
POWER SEAT SYSTEM..................51
MEMORY SYSTEM......................51
DRIVER SEAT SWITCH
DESCRIPTION...........................52
OPERATION.............................52
DIAGNOSIS AND TESTING.................53
DRIVER SEAT SWITCH..................53
REMOVAL..............................53
INSTALLATION...........................54
MEMORY SET SWITCH
DESCRIPTION...........................54
OPERATION.............................54
DIAGNOSIS AND TESTING.................54
MEMORY SWITCH......................54
REMOVAL..............................54
INSTALLATION...........................54PASSENGER SEAT SWITCH
DESCRIPTION...........................55
OPERATION.............................55
DIAGNOSIS AND TESTING.................55
PASSENGER SEAT SWITCH..............55
REMOVAL..............................56
INSTALLATION...........................56
RECLINER MOTOR
DESCRIPTION...........................56
OPERATION.............................56
DIAGNOSIS AND TESTING.................57
POWER SEAT RECLINER................57
POWER SEAT TRACK
DESCRIPTION...........................58
OPERATION.............................58
DIAGNOSIS AND TESTING.................58
POWER SEAT TRACK...................58
REMOVAL..............................59
INSTALLATION...........................59
POWER SEATS
DESCRIPTION - POWER SEAT SYSTEM
The power seat system option allows the driver
and front seat passenger to electrically adjust their
seating positions for optimum control and comfort
using the power seat switches located on the out-
board seat cushion side shield of each front seat. The
power seat system receives battery current through a
40 amp fuse in the Intelligent Power Module and a
30 amp circuit breaker under the seat so that the
power seats remain operational, regardless of the
ignition switch position.
WARNING: SOME VEHICLES ARE EQUIPPED WITH
SEATBACK MOUNTED AIRBAGS (Fig. 1). BEFORE
ATTEMPTING TO DIAGNOSE OR SERVICE ANY
SEAT OR POWER SEAT SYSTEM COMPONENT
YOU MUST FIRST DISCONNECT AND ISOLATE THE
BATTERY NEGATIVE CABLE. THEN WAIT TWO MIN-
UTES FOR THE SYSTEM CAPACITOR TO DIS-
CHARGE BEFORE FURTHER SYSTEM SERVICE.
THIS IS THE ONLY SURE WAY TO DISABLE THE
AIRBAG SYSTEM. FAILURE TO DO SO COULD
RESULT IN ACCIDENTAL AIRBAG DEPLOYMENT
AND POSSIBLE PERSONAL INJURY.
Fig. 1 SIDE AIRBAG EQUIPPED SEAT
1 - Airbag Label
RSPOWER SEATS8N-49
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Page 564 of 2321
trically and independently using the separate power
seat switches found on the outboard seat cushion
side shield of each front seat. See the owner's manual
in the vehicle glove box for more information on the
features, use and operation of the power seat system.
OPERATION - MEMORY SYSTEM
The Memory Seat/Mirror Module (MSMM) will
drive a maximum of 2 motors at a time in a given
direction. If conflicting directions are requested, the
priority for response will be as follows:
²Seat Track Rearward
²Seat Front Down
²Seat Rear Down
²Recliner Rearward
²Seat Track Forward
²Seat Front Up
²Seat Rear Up
²Recliner Forward
The inputs from these switches to the MSMM is a
current limited battery source fed by the MSMM.
This protects the MSMM printed circuit board traces
from acting as fuses. All of these switch contact
inputs to the MSMM are normally closed to ground,
except when actuated.
Soft stops are incorporated to prevent the motor
from being driven into a stall. Should the seat have
restricted travel, refer to Resetting Soft Stops in this
section.
See the owner's manual in the vehicle glove box for
more information on the features, use and operation
of the memory system. For diagnosis of the MSM, the
PCI data bus, or the other electronic modules on the
PCI data bus that provide inputs and outputs for the
memory system, the use of a DRBtscan tool and the
proper Diagnostic Procedures manual are recom-
mended.
ELECTRONIC VEHICLE INFORMATION CENTER
The Electronic Vehicle Information Center (EVIC)
serves as the user interface for the memory system.
It displays memory system status messages and pro-
vides the user with the means for enabling and dis-
abling the many customer programmable features
available on the vehicle, including those for the mem-
ory system.
See the owner's manual in the vehicle glove box for
more information on the features, use and operation
of the EVIC. Refer toElectronic Vehicle Informa-
tion Centerin Overhead Console Systems for more
information on the EVIC.
DIAGNOSIS AND TESTING - POWER SEAT
SYSTEM
Following are tests that will help to diagnose the
hard wired components and circuits of the power seatsystem. However, if the vehicle is also equipped with
the optional memory system, these tests may not
prove conclusive in the diagnosis of the driver side
power seat. In order to obtain conclusive testing of
the driver side power seat with the memory system
option, the Programmable Communications Interface
(PCI) data bus network and all of the electronic mod-
ules that provide inputs to, or receive outputs from
the memory system components must be checked.
The most reliable, efficient, and accurate means to
diagnose the driver side power seat with the memory
system option requires the use of a DRBtscan tool
and the proper Diagnostic Procedures manual. The
DRBtscan tool can provide confirmation that the
PCI data bus is functional, that all of the electronic
modules are sending and receiving the proper mes-
sages on the PCI data bus, and that the memory sys-
tem is receiving the proper hard wired inputs and
relaying the proper hard wired outputs to perform its
driver side power seat functions.
WARNING: SOME VEHICLES ARE EQUIPPED WITH
SEATBACK MOUNTED AIRBAGS (Fig. 1). BEFORE
ATTEMPTING TO DIAGNOSE OR SERVICE ANY
SEAT OR POWER SEAT SYSTEM COMPONENT
YOU MUST FIRST DISCONNECT AND ISOLATE THE
BATTERY NEGATIVE CABLE. THEN WAIT TWO MIN-
UTES FOR THE SYSTEM CAPACITOR TO DIS-
CHARGE BEFORE FURTHER SYSTEM SERVICE.
THIS IS THE ONLY SURE WAY TO DISABLE THE
AIRBAG SYSTEM. FAILURE TO DO SO COULD
RESULT IN ACCIDENTAL AIRBAG DEPLOYMENT
AND POSSIBLE PERSONAL INJURY.
Before any testing of the power seat system is
attempted, the battery should be fully-charged and
all of the power seat system wire harness connections
and pins cleaned and tightened to ensure proper cir-
cuit continuity and ground paths. For complete cir-
cuit diagrams, refer toPower Seatin Wiring
Diagrams.
With the dome lamp on, apply the power seat
switch in the direction of the failure. If the dome
lamp dims, the seat may be jamming. Check under
and behind the seat for binding or obstructions. If
the dome lamp does not dim, proceed with testing of
the individual components and circuits.
DIAGNOSIS AND TESTING - MEMORY SYSTEM
CHECK AND RESET SOFT STOPS
To check and reset the power memory seat soft
stops, use the power seat control switches to move
the seat in one direction to the end of travel, allow a
couple of seconds before re-energizing the seat in the
same direction until it stops and for three additional
seconds after it stops. (The amount the seat moved
RSPOWER SEATS8N-51
POWER SEATS (Continued)
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DIAGNOSIS AND TESTING - POWER SEAT
RECLINER
Following are tests that will help to diagnose the
hard wired components and circuits of the power seat
system. However, if the vehicle is also equipped with
the optional memory system, these tests may not
prove conclusive in the diagnosis of the driver side
power seat. In order to obtain conclusive testing of
the driver side power seat with the memory system
option, the Programmable Communications Interface
(PCI) data bus network and all of the electronic mod-
ules that provide inputs to, or receive outputs from
the memory system components must be checked.The most reliable, efficient, and accurate means to
diagnose the driver side power seat with the memory
system option requires the use of a DRBtscan tool
and the proper Diagnostic Procedures manual. The
DRBtscan tool can provide confirmation that the
PCI data bus is functional, that all of the electronic
modules are sending and receiving the proper mes-
sages on the PCI data bus, and that the memory sys-
tem is receiving the proper hard wired inputs and
relaying the proper hard wired outputs to perform its
driver side power seat functions.
Actuate the power seat recliner switch to move the
power seat recliner adjuster in each direction. The
power seat recliner adjuster should move in both
directions. If the power seat recliner adjuster fails to
operate in only one direction, move the adjuster a
short distance in the opposite direction and test
again to be certain that the adjuster is not at its
travel limit. If the power seat recliner adjuster still
fails to operate in only one direction, refer toPower
Seat Switchin the Diagnosis and Testing section of
this group. If the power recliner adjuster fails to
operate in either direction, perform the following
tests. For complete circuit diagrams, refer toPower
Seatin Wiring Diagrams.
(1) Check the power seat circuit breaker under the
seat. If OK, go to Step 2. If not OK, replace the
faulty power seat circuit breaker.
(2) Check for battery voltage at the power seat cir-
cuit breaker under the seat. If OK, go to Step 3. If
not OK, repair the open fused B(+) circuit to the fuse
in the Intelligent Power Module as required.
(3) Remove the outboard seat cushion side shield
from the seat. Disconnect the seat wire harness con-
nector from the power seat switch connector recepta-
cle. Check for battery voltage at the fused B(+)
circuit cavity of the power seat wire harness connec-
tor for the power seat switch. If OK, go to Step 4. If
not OK, repair the open fused B(+) circuit to the
power seat circuit breaker under the seat as
required.
(4) Check for continuity between the ground cir-
cuit cavity of the power seat wire harness connector
for the power seat switch and a good ground. There
should be continuity. If OK, go to Step 5. If not OK,
repair the open ground circuit to ground as required.
(5) Test the power seat switch. Refer toPower
Seat Switchin the Diagnosis and Testing section of
this group. If the switch tests OK, test the circuits of
the power seat wire harness between the power seat
recliner adjuster motor and the power seat switch for
shorts or opens. If the circuits check OK, replace the
faulty power seat recliner unit. If the circuits are not
OK, repair the power seat wire harness as required.
Fig. 8 Power Seat Recliner and Track - Typical
1 - SEAT BACK FRAME
2 - SEAT CUSHION PAD
3 - POWER RECLINER
4 - SEAT CUSHION FRAME
5 - SHIELD
6 - POWER SEAT TRACK ADJUSTER
RSPOWER SEATS8N-57
RECLINER MOTOR (Continued)
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Page 572 of 2321
fails to operate in more than one direction, perform
the following tests. For complete circuit diagrams,
refer toPower Seatin Wiring Diagrams.
(1) Check the power seat circuit breaker under the
seat. If OK, go to Step 2. If not OK, replace the
faulty power seat circuit breaker.
(2) Check for battery voltage at the power seat cir-
cuit breaker under the seat. If OK, go to Step 3. If
not OK, repair the open fused B(+) circuit to the fuse
in the Intelligent Power Module as required.
(3) Remove the outboard seat cushion side shield
from the seat. Disconnect the seat wire harness con-
nector from the power seat switch connector recepta-
cle. Check for battery voltage at the fused B(+)
circuit cavity of the power seat wire harness connec-
tor for the power seat switch. If OK, go to Step 4. If
not OK, repair the open fused B(+) circuit to the
power seat circuit breaker under the seat as
required.
(4) Check for continuity between the ground cir-
cuit cavity of the power seat wire harness connector
for the power seat switch and a good ground. There
should be continuity. If OK, go to Step 5. If not OK,
repair the open ground circuit to ground as required.
(5) Test the power seat switch. Refer toPower
Seat Switchin the Diagnosis and Testing section of
this group. If the switch tests OK, test the circuits of
the power seat wire harness between the inoperative
power seat track adjuster motor and the power seat
switch for shorts or opens. If the circuits check OK,
replace the faulty power seat track unit. If the cir-
cuits are not OK, repair the power seat wire harness
as required.
REMOVAL
WARNING: SOME VEHICLES ARE EQUIPPED WITH
SEATBACK MOUNTED AIRBAGS. BEFORE
ATTEMPTING TO DIAGNOSE OR SERVICE ANY
SEAT OR POWER SEAT SYSTEM COMPONENT
YOU MUST FIRST DISCONNECT AND ISOLATE THE
BATTERY NEGATIVE CABLE. THEN WAIT TWO MIN-
UTES FOR THE SYSTEM CAPACITOR TO DIS-
CHARGE BEFORE FURTHER SYSTEM SERVICE.
THIS IS THE ONLY SURE WAY TO DISABLE THE
AIRBAG SYSTEM. FAILURE TO DO SO COULD
RESULT IN ACCIDENTAL AIRBAG DEPLOYMENT
AND POSSIBLE PERSONAL INJURY.(1) Remove the appropriate seat from the vehicle.
Refer to Body for the procedure.
(2) Remove two seat back mounting bolts and also
remove two seat back recliner bolts (Fig. 10).
(3) Remove four seat track mounting bolts from
cushion pan.
(4) Remove the seat track from seat.
INSTALLATION
(1) Position the seat track and install the retaining
bolts in the seat cushion pan. Torque the bolts to
45-60 N´m.
(2) Install the two seat back mounting bolts.
Torque the bolts to 45-60 N´m.
(3) Install the two seat back recliner bolts. Torque
the bolts to 45-60 N´m.
(4) Install the seat in the vehicle. Refer to the
Body section of the service manual for the procedure.
Fig. 10 Seat Adjuster Removal
1 - TRACK TO SEAT CUSHION BOLTS
2 - FRONT
3 - SEAT BACK RECLINER BOLTS
4-VIEWED FROM TOP OF TRACK
RSPOWER SEATS8N-59
POWER SEAT TRACK (Continued)
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WIRING VOLTAGE TEST
The following wiring test determines whether or
not voltage is continuous through the body harness
to switch.
(1) Remove the power window switch and bezel
assembly from the driver door. (Refer to 8 - ELEC-
TRICAL/POWER WINDOWS/POWER WINDOW
SWITCH - REMOVAL).
(2) Disconnect wire connector from back of power
window switch.
(3) Switch ignition ON position.
(4) Connect the clip end of a 12 volt test light to
Pin 13 in door harness connector at the window
switch. Touch the test light probe to Pin 9 and then
to Pin 11.
²If the test light illuminates, the wiring circuit
between the battery and switch is OK.
²If the lamp does not illuminate, first check the
25 amp circuit breaker attached to the electrical dis-
tribution wiring bracket. If the circuit breaker is OK,
then check the 40 amp fuse (#28) in the Intelligent
Power Module. If both components are OK, then
check for a broken wire.
²Refer to the appropriate wiring information.
The wiring information includes wiring diagrams,
proper wire and connector repair procedures, details
of wire harness routing and retention, connector pin-
out information and location views for the various
wire harness connectors, splices and grounds.
VENT WINDOW MOTOR
DIAGNOSIS AND TESTING - VENT WINDOW
MOTOR
If the power vent window motor is receiving proper
current and ground and does not operate proceed
with motor test. Refer to the appropriate wiring
information. The wiring information includes wiring
diagrams, proper wire and connector repair proce-
dures, details of wire harness routing and retention,
connector pin-out information and location views for
the various wire harness connectors, splices and
grounds.
(1) Remove D-pillar trim panel necessary to gain
access to power vent window motor wire connector,
(Refer to 23 - BODY/INTERIOR/LEFT D-PILLAR
TRIM PANEL - REMOVAL) or (Refer to 23 - BODY/
INTERIOR/RIGHT D-PILLAR TRIM PANEL -
REMOVAL).
(2) Disconnect power vent window motor wire con-
nector from body harness.
(3) Using two jumper wires, connect one to a bat-
tery (+) source and the other to a good ground (-).
(4) Connect the Negative (-) jumper probe to one of
the motor connector terminals.(5) Momentarily touch the Positive (+) jumper
probe to the other motor connector terminal.
When positive probe is connected the motor should
rotate in one direction to either move window open or
closed. If window is all the way open or closed the
motor will grunt and the crank system will flex when
actuated in that one direction.
Reverse jumper probes at the motor connector ter-
minals and window should now move in opposite
direction. If window does not move or grunt, replace
the motor.
If window moved completely open or closed, reverse
the jumper probes and cycle window to the opposite
position to verify full operation.
If motor grunts and does not move, verify that
crank system is not binding.
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) Remove D-pillar trim panel. (Refer to 23 -
BODY/INTERIOR/LEFT D-PILLAR TRIM PANEL -
REMOVAL) or (Refer to 23 - BODY/INTERIOR/
RIGHT D-PILLAR TRIM PANEL - REMOVAL).
(3) Disconnect wire connector from power vent
motor.
(4) Using a flat bladed tool, carefully lift the circu-
lar actuator link tab. Remove link from window ball
socket.
(5) Remove bolts holding power vent motor to
D-pillar (Fig. 1).
(6) Remove power vent motor.
Fig. 1 VENT WINDOW MOTOR
1 - VENT WINDOW MOTOR
2 - WIRE HARNESS CONNECTOR
3 - BOLT
4 - VENT WINDOW
RSPOWER WINDOWS8N-61
POWER WINDOWS (Continued)
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POWER SYSTEMS
TABLE OF CONTENTS
page page
POWER FOLDAWAY MIRROR SWITCH
DESCRIPTION............................1
OPERATION.............................1REMOVAL...............................1
INSTALLATION............................2
POWER FOLDAWAY MIRROR
SWITCH
DESCRIPTION
These vehicles may be equipped with Power Fold-
away Mirrors. This feature allows both the driver
and passenger side view mirrors to fold inward
(retract) on demand. The vehicle has an additional
switch located on the steering column that controls
the folding function of the mirror assembly (Fig. 1).
The fold-away side view mirror is attached to the
vehicle's door in the same manner as mirrors without
the fold-away option. The fold-away mirrors unique
option is the internal motor which allows the mirrors
to fold inward on demand. The fold-away mirror
motor is not serviceable separately and if a motor is
found to be faulty the entire side view mirror must
be replaced.
OPERATION
When the mirror retract switch is depressed, both
of the side view mirrors will fold inward, Thus mak-
ing the overall width of the vehicle the smallest pos-sible. This can be helpful were parking space is a
absolute minimum.
When the driver's door is opened, only the driver's
door mirror will unfold. If the passenger door is
opened, both mirrors will unfold.
The power fold away mirror system consists of the
following components: mirror switch, side view mir-
ror, relay, wires and fuse. Refer to the appropriate
wiring information. The wiring information includes
wiring diagrams, proper wire and connector repair
procedures, details of wire harness routing and
retention, connector pin-out information and location
views for the various wire harness connectors, splices
and grounds.
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) Remove the upper and lower steering column
shroud (Refer to 19 - STEERING/COLUMN/LOWER
SHROUD - REMOVAL).
(3) Disconnect electrical harness connector.
(4) Remove switch from steering column shroud
(Fig. 2).
Fig. 1 POWER FOLDAWAY MIRROR SWITCH
1 - POWER FOLDAWAY MIRROR SWITCH
2 - STEERING COLUMN
Fig. 2 POWER FOLDING MIRROR SWITCH
1 - STEERING COLUMN SHROUD
2 - POWER FOLDAWAY SWITCH
RGPOWER SYSTEMS8Na-1
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NOTE: The following tests may not prove conclu-
sive in the diagnosis of this system. The most reli-
able, efficient, and accurate means to diagnose the
Sentry Key Immobilizer System involves the use of
a DRB IIITscan tool. Refer to the proper Body Diag-
nostic Procedures Manual.
The Sentry Key Immobilizer System (SKIS) and
the Programmable Communication Interface (PCI)
bus network should be diagnosed using a DRB IIIt
scan tool. The DRB IIItwill allow confirmation that
the PCI bus is functional, that the Sentry Key Immo-
bilizer Module (SKIM) is placing the proper messages
on the PCI bus, and that the Powertrain Control
Module (PCM) is receiving the PCI bus messages.
Refer to the proper Body Diagnostic Procedures man-
ual, and Wiring Diagrams for complete circuit
descriptions and diagrams.
(1) Check the fuses in the Integrated Power Mod-
ule (IPM). If OK, go to Step 2. If not OK, repair the
shorted circuit or component as required and replace
the faulty fuse.
(2) Disconnect and isolate the battery negative
remote cable from the remote terminal. Unplug the
wire harness connector at the SKIM. Check for con-
tinuity between the ground circuit cavity of the
SKIM wire harness connector and a good ground.
There should be continuity. If OK, go to Step 3. If not
OK, repair the open circuit to ground as required.
(3) Connect the battery negative cable. Check for
battery voltage at the fused B(+) circuit cavity of the
SKIM wire harness connector. If OK, go to Step 4. If
not OK, repair the open circuit to the fuse in the
IPM as required.
(4) Turn the ignition switch to the ON position.
Check for battery voltage at the fused ignition switch
output (run/start) circuit cavity of the SKIM wire
harness connector. If OK, use a DRB IIItscan tool
and the proper Body Diagnostic Procedures manual
to complete the diagnosis of the SKIS. If not OK,
repair the open circuit to the fuse in the IPM as
required.
DIAGNOSIS AND TESTING - VEHICLE THEFT
SECURITY SYSTEM
Refer to the appropriate wiring information. The
wiring information includes wiring diagrams, proper
wire and connector repair procedures, further details
on wire harness routing and retention, as well as
pin-out and location views for the various wire har-
ness connectors, splices and grounds. Using a DRB
IIItscan tool. Refer to the proper Body Diagnostic
Procedures Manual for test procedures.
HOOD AJAR SWITCH
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) Using a small flat blade screwdriver, pry trig-
ger switch from the bracket on the left fender well.
(3) Disconnect the hood ajar switch from the wire
connector and remove from vehicle.
INSTALLATION
(1) Connect the hood ajar switch to the wire conec-
tor.
(2) Press the hood ajar switch into position on the
bracket located on the left inner fender well.
(3) Reconnect the battery negative cable.
(4) Close the hood and check for proper operation.
TRANSPONDER KEY
DESCRIPTION
The Sentry Key Immobilizer System (SKIS) uses a
transponder chip that is integral to each ignition key
(Fig. 1) to communicate with the Sentry Key Immo-
bilizer Module (SKIM). Ignition keys are supplied
with the vehicle when it is shipped from the factory.
The transponder chip is undermolded within the
head of the key. This undermold is hidden beneath
an overmolded rubber cap.
Fig. 1 TRANSPONDER KEY - TYPICAL
1 - MOLDED CAP
2 - TRANSPONDER
3 - MOLDED CAP REMOVED
4 - SENTRY KEY
RSVEHICLE THEFT SECURITY8Q-3
VEHICLE THEFT SECURITY (Continued)
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WIPERS/WASHERS
TABLE OF CONTENTS
page page
WIPERS/WASHERS
DESCRIPTION............................1
OPERATION.............................1
DIAGNOSIS AND TESTING..................2
FRONT WIPER SYSTEM..................2
REAR WIPER SYSTEM...................2
FRONT WIPER/WASHER SWITCH...........2
FAILED PARK SWITCH...................2
FRONT WIPER ARMS
REMOVAL...............................4
INSTALLATION............................4
ADJUSTMENTS...........................4
FRONT WIPER MOTOR
REMOVAL...............................5
INSTALLATION............................5
FRONT WIPER UNIT
REMOVAL...............................5
INSTALLATION............................6
REAR WIPER ARM
REMOVAL...............................6
INSTALLATION............................7
REAR WIPER MOTOR
REMOVAL...............................7INSTALLATION............................7
REAR WIPER/WASHER SWITCH
DESCRIPTION............................7
OPERATION.............................7
WASHER HOSES
REMOVAL...............................7
INSTALLATION............................8
WASHER RESERVOIR
REMOVAL...............................8
INSTALLATION............................8
WIPER BLADES
REMOVAL...............................9
CLEANING...............................9
INSTALLATION............................9
WIPER BLADE ELEMENTS
REMOVAL...............................9
INSTALLATION...........................10
WIPER LINKAGE
REMOVAL..............................10
INSTALLATION...........................10
WIPERS/WASHERS
DESCRIPTION
FRONT WIPER/WASHER SYSTEM
The windshield wipers can be operated with the
windshield wiper switch when the ignition switch is
in the RUN or ACCESSORY positions. The wind-
shield wiper system is protected by a 30 amp fuse (9)
located in the Power Distribution Center (PDC) part
of the Integrated Power Module (IPM) in the engine
compartment. The wiper/washer switch is integral to
the multi-function switch. It is a resistive MUX
switch that sends inputs to the BCM to operate the
wiper/washer system.
REAR WIPER/WASHER SYSTEM
The rear windshield wiper and washers can be
operated when the ignition switch is in the RUN or
ACCESSORY positions.
OPERATION
FRONT WIPER/WASHER SYSTEM
The windshield washer circuit is protected by a 9
amp PTC located in the Junction Block. The wiper
motor has permanent magnetic fields. The speeds are
determined by current flow to the appropriate set of
brushes inside the motor. The current flow is con-
trolled by the multi-function switch stalk mounted
wiper switch, high speed/low speed relays located in
the Power Distribution Center (PDC) part of the
Integrated Power Module (IPM) in the engine com-
partment. The speed sensitive intermittent wiper is
controlled by the Body Control Module (BCM). The
intermittent mode, with the vehicle traveling greater
than 10.4 mph, has a range of 0.5 to 18 seconds.
With the vehicle traveling less than 10.4 mph, and
the time delay is not adjusted, time delay doubles to
a range of 1 to 36 seconds. The wiper arms will park
at the base of the windshield just above the cowl
cover after the wiper switch is turned OFF.
RSWIPERS/WASHERS8R-1
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CONDITION POSSIBLE CAUSES CORRECTION
WIPER MOTOR WILL NOT
RUN1. BLOWN FUSE.
2. NEW FUSE BLOWS.
3. NEW FUSE BLOWS.
4. NO VOLTAGE AT MOTOR.
5. POOR GROUND.1. REPLACE FUSE, AND RUN SYSTEM.
2. CHECK FOR SHORT IN WIRING OR
SWITCH.
3. REPLACE FUSE, REMOVE MOTOR
CONNECTOR, TURN SWITCH ON, FUSE
DOES NOT BLOW, REPLACE MOTOR.
4. CHECK SWITCH AND WIRING
HARNESS. REFER TO WIRING
DIAGRAMS.
5. REPAIR GROUND WIRE CONNECTION
AS NECESSARY.
FRONT WIPER ARMS
REMOVAL
CAUTION: The driver side wiper arm must be
parked above the passenger side. Failure to do so
will result in damage to the arms, blades or system.
(1) Disengage the clip holding outside end of the
wiper arm pivot cover to the wiper arm.
(2) Lift the arm cap upward.
(3) Remove the nut holding wiper arm to the wiper
pivot.
(4) Using a suitable two jaw puller, separate the
wiper arm from the wiper pivot (Fig. 2).
INSTALLATION
(1) Verify that the wiper motor and linkage are in
the park position.
(2) Place the wiper arm in position over the wiper
pivot (Fig. 3).
(3) Install the nut to hold the wiper arm to the
wiper pivot. Tighten nut to 35 N´m (26 ft. lbs.).
(4) Push the arm cap cover down.
(5) Engage clip to the hold outside end of wiper
arm pivot cover to the wiper arm.
ADJUSTMENTS - WIPER ARM ALIGNMENT
(1) Verify wiper blade element condition and wiper
arm spring tension. Run wipers in low speed mode
while applying water to the windshield. Observe the
wiper blade that is chattering or skipping across the
windshield. If the wiper element is not rolling over
when the wiper direction reverses, align the wiper
arm. The extension bar portion of the wiper arm
Fig. 2 WIPER ARM REMOVAL
1 - WASHER NOZZLE
2 - HOOD
3 - COWL COVER
4 - WINDSHIELD
5 - TWO JAW PULLER
6 - ARM CAP
7 - WINDSHIELD WIPER ARM
Fig. 3 WIPER ARM ADJUSTMENT
1 - WIPER BLADES
2 - WINDSHIELD
3 - WASHER NOZZLES
4 - WIPER ARMS
8R - 4 WIPERS/WASHERSRS
WIPERS/WASHERS (Continued)
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8W-01 WIRING DIAGRAM INFORMATION
TABLE OF CONTENTS
page page
WIRING DIAGRAM INFORMATION
DESCRIPTION............................1
WARNING...............................5
DIAGNOSIS AND TESTING..................5
WIRING HARNESS......................5
STANDARD PROCEDURE...................6
TESTING OF VOLTAGE POTENTIAL.........6
TESTING FOR CONTINUITY...............6
TESTING FOR SHORT TO GROUND.........6
TESTING FOR A SHORT TO GROUND ON
FUSES POWERING SEVERAL LOADS........7
TESTING FOR VOLTAGE DROP............7
SPECIAL TOOLS..........................8
CONNECTOR - AUGAT
REMOVAL...............................8
INSTALLATION............................8CONNECTOR - MOLEX
REMOVAL...............................9
INSTALLATION............................9
CONNECTOR - THOMAS AND BETTS
REMOVAL...............................9
INSTALLATION...........................10
DIODE
REMOVAL..............................10
INSTALLATION...........................10
TERMINAL
REMOVAL..............................11
INSTALLATION...........................11
WIRE
STANDARD PROCEDURE..................11
STANDARD PROCEDURE - WIRE SPLICING . . 11
WIRING DIAGRAM
INFORMATION
DESCRIPTION - HOW TO USE WIRING
DIAGRAMS
DaimlerChrysler Corporation wiring diagrams are
designed to provide information regarding the vehi-
cles wiring content. In order to effectively use the
wiring diagrams to diagnose and repair
DaimlerChrysler Corporation vehicles, it is important
to understand all of their features and characteris-
tics.
Diagrams are arranged such that the power (B+)
side of the circuit is placed near the top of the page,
and the ground (B-) side of the circuit is placed near
the bottom of the page (Fig. 1).
All switches, components, and modules are shown
in the at rest position with the doors closed and the
key removed from the ignition (Fig. 2).Components are shown two ways. A solid line
around a component indicates that the component is
complete. A dashed line around the component indi-
cates that the component is being shown is not com-
plete. Incomplete components have a reference
number to indicate the page where the component is
shown complete.
It is important to realize that no attempt is made
on the diagrams to represent components and wiring
as they appear on the vehicle. For example, a short
piece of wire is treated the same as a long one. In
addition, switches and other components are shown
as simply as possible, with regard to function only.
SYMBOLS
International symbols are used throughout the wir-
ing diagrams. These symbols are consistent with
those being used around the world (Fig. 3).
RG8W-01 WIRING DIAGRAM INFORMATION8Wa-01-1
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