clutch DODGE VIPER 2008 ZB II / 2.G Owners Manual

A WORD ABOUT YOUR KEYS
You can insert the double-sided keys into the locks with
either side up.
The dealer that sold you your new vehicle has the key
code numbers for your vehicle locks. These numbers can
be used to order duplicate keys from your dealer or a
locksmith. Ask your dealer for these numbers and keep
them in a safe place.
Ignition Key Removal
1. Press the clutch pedal to the floor.
2. Bring the vehicle to a stop.
3. Place the gear selector in gear.
4. Apply the parking brake fully.5. Press the ªKey Removalº release button, turn the key
to place the ignition switch in the OFF/LOCK position,
and then pull the key out of the switch.
6. Release the clutch pedal.
Ignition Key Positions
12 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE

CAUTION!
Long periods of engine idling, especially at high
engine speeds, can cause excessive exhaust tempera-
tures, which can damage your vehicle. Do not leave
your vehicle unattended with the engine running.
Normal Starting
NOTE:
²You must disarm the security system in order to start
the engine. For details, refer to ªSecurity Alarm Sys-
temº in Section 2 of this manual
²Normal Starting of either a cold or a warm engine does
not require pumping or depressing the accelerator
pedal. However, if the engine has not started within 3
seconds, slightly depress the accelerator pedal while
continuing to crank. If the engine fails to start within
15 seconds, turn the key to the ªOFF/LOCKº position,
wait 5 seconds, then repeat the normal starting proce-
dure.
To start the engine:
1. Fully apply the parking brake.
2. Press the clutch pedal to the floor.
NOTE:The engine will not start unless the clutch pedal
is pressed to the floor.
3. Place the gear selector in NEUTRAL
4. Insert the ignition key fully into the ignition switch
STARTING AND OPERATING 133
5

If the engine is flooded, it may start to run, but not have
enough power to continue running when the start button
is released. If this occurs, continue cranking up to 15
seconds with the accelerator pedal pushed all the way to
the floor. Release the accelerator pedal and the start
button once the engine is running smoothly.
If the engine shows no sign of starting after two 15
second periods of cranking with the accelerator pedal
held to the floor, the ªNORMAL STARTINGº procedure
should be repeated.
After Starting
The idle speed will automatically decrease as the engine
warms up.
TRANSMISSION SHIFTING
NOTE:The parking brake should be engaged and the
gear selector placed in REVERSE before leaving the
vehicle, especially when parked on an incline.
Your vehicle is equipped with a high torque capacity dual
disc clutch. The clutch pedal must be fully depressed to
the floor during each shift. As you release the clutch
pedal, lightly depress the accelerator pedal.
CAUTION!
Failure to depress the clutch pedal fully to the floor
may cause increased shift efforts, and may result in
damage to the clutch and transmission.
136 STARTING AND OPERATING

Be sure the transmission is in FIRST gear when moving
forward from a standing position.
CAUTION!
Failure to start out in FIRST gear when moving
forward from a starting position may result in dam-
age to the clutch.
You will find it easier to use only the lower gears for most
city driving. For steady highway driving with light
accelerations, 6th gear is recommended.
Never drive with your foot resting on the clutch pedal, or
try to hold the vehicle on a hill with the clutch pedal
partially engaged. This will cause abnormal wear on the
clutch.
Never shift into REVERSE until the vehicle has come to a
complete stop.NOTE:
²Your vehicle is equipped with a transmission reverse
inhibitor system. When vehicle speed is greater than 5
mph (8 km/h), the reverse inhibitor activates to help
prevent shifts into reverse. When at a complete stop,
you may notice light shift efforts into reverse with the
ignition key on, and increased shift efforts into reverse
with the ignition key off. This is normal operation of
the transmission reverse inhibitor system.
²Shifting gears during cold weather may require an
increased effort until the transmission lubricant is
warm. This is normal and not harmful to the transmis-
sion.
²Due to the high performance nature of your drivetrain,
a certain amount of noise from the transmission is
normal. This noise can be most noticeable when the
vehicle is idling in neutral with the clutch engaged
(clutch pedal released), but it may also be heard when
STARTING AND OPERATING 137
5

driving. The noise may also be more noticeable when
the transmission is warm. This noise is normal and is
not an indication of a problem with your clutch or
transmission.
Recommended Shift Speeds
To use your manual transmission for fuel economy it
should be upshifted as listed below. Shift at the vehicle
speeds listed for acceleration. Earlier upshifts during
cruise conditions (relatively steady speeds) will result in
increased fuel economy, and may be used as indicated.
MANUAL TRANSMISSION
RECOMMENDED SHIFT SPEEDS
1-2 2-3 3-4 4-5 5-6
MPH 15 25 40 45 50
(km/h) (24) (40) (64) (72) (80)
Higher upshift speeds may be used to obtain a desired
acceleration rate.
Skip Shift Indicator Light
There are times when you must shift the transmis-
sion directly from First gear to Fourth gear instead
of from First gear to Second gear. This is to help you get
the best possible fuel economy from your vehicle. This
occurs when engine coolant is higher than 106ÉF (41ÉC),
and vehicle speed is greater than 12 MPH but less than 20
MPH, and engine speed is less than 1322 RPM, and the
transmission is in 1st gear, and the accelerator is at 1/4
throttle or less. The Skip Shift Indicator Light located in
the tachometer will turn Amber during these times.
When the indicator light turns amber, the shift mecha-
nism will only allow shifts from First gear to Fourth gear.
After you shift the transmission to Fourth gear, you can
press the clutch in and shift to another forward gear.
Downshifting - Proper downshifting will improve fuel
economy and prolong engine life.
138 STARTING AND OPERATING

To maintain a safe speed and prolong brake life, down-
shift to maintain a safe speed when descending a steep
grade.
WARNING!
Skipping more than one gear while downshifting,
could cause you to lose control of your vehicle. You
could have an accident.
CAUTION!
If you skip more than one gear while downshifting
or downshift at too high an engine speed, you could
damage the engine, transmission, or clutch.
DRIVING ON SLIPPERY SURFACES
Acceleration
WARNING!
Rapid acceleration on slippery surfaces is dangerous.
You could lose control of the vehicle and possibly
have an accident. Accelerate slowly and carefully
whenever there is likely to be poor traction (ice,
snow, wet, mud, loose sand, etc.).
STARTING AND OPERATING 139
5

NBattery Save Feature...................210
NAir Conditioner Maintenance.............212
NPower Steering Ð Fluid Check............213
NFront & Rear Suspension Ball Joints........214
NSteering Linkage......................214
NBody Lubrication.....................215
NBody Mechanism Lubrication.............215
NWindshield Wiper Blades................217
NWindshield Washers...................217
NExhaust System......................218
NCooling System.......................219
NHoses And Vacuum/Vapor Harnesses.......224NFuel System.........................224
NBrake System........................225
NTransmission........................228
NHydraulic Clutch.....................228
NRear Axle...........................230
NWheel Bearings.......................230
NAppearance Care And Protection From
Corrosion...........................230
mFuses (Power Distribution Centers)..........234
NFuses (Power Distribution Center).........234
NFuses (Mini-Power Distribution Center).....237
mVehicle Storage........................238
192 MAINTAINING YOUR VEHICLE

Transmission
Transmission Fluid Level Check
Check the fluid in the transmission when performing
other underhood services.
Check the fluid level by removing the fill plug located on
the left side of the transmission. The fluid level should be
at the bottom of the fill hole. Add fluid, if necessary, to
maintain the proper level. Refer to the ªFluids, Lubri-
cants, and Genuine Partsº for the correct fluid type.
CAUTION!
Using a transmission fluid other than the manufac-
turer's recommended fluid may cause deterioration
in transmission shift quality and/or damage to the
transmission. Refer to the ªFluids, Lubricants, and
Genuine Partsº for the correct fluid type.
Change Transmission Fluid
Change the fluid at the intervals specified in the Main-
tenance Schedules in this manual. If contaminated with
water, change the fluid immediately. See your authorized
dealer for service.
Hydraulic Clutch
Master Cylinder Ð Clutch Fluid Level Check
Check the fluid in the clutch master cylinder when
performing underhood services.
Clean the top of the master cylinder area before removing
the cap. If necessary, add fluid to the reservoir.
Do Not Overfill. Overfilling can cause clutch release
problems as the clutch wears. A low fluid level may
indicate a leak, in which case, hydraulic clutch linkage
replacement may be required. The fluid level in the
reservoir will rise as the clutch wears - Do Not Remove
Fluid.
228 MAINTAINING YOUR VEHICLE

Use only the manufacturer's recommended clutch fluid.
Refer to ªFluids, Lubricants, and Genuine Partsº for the
correct fluid type.
WARNING!
Overfilling the clutch fluid reservoir can result in
spilling clutch fluid on hot engine parts and the
clutch fluid catching fire.
Use only clutch fluid that has been in a tightly closed
container to avoid contamination from foreign matter.
CAUTION!
²Do not allow petroleum base fluid to contaminate
the clutch fluid, all clutch seal components could
be damaged causing partial or complete clutch
failure.
²Clutch fluid can damage the finish of your vehicle.
Do not allow clutch fluid to contact any painted
surface.
Change Clutch Fluid
Clutch fluid will tend to absorb moisture from the
atmosphere over time. If the fluid becomes contaminated
with water, clutch performance will deteriorate. There-
fore, the clutch fluid must be changed at the intervals
specified in the ªMaintenance Schedulesº in this manu-
al.See your authorized dealer for service.
MAINTAINING YOUR VEHICLE 229
7

Cavity Car-
tridge
FuseMini
FuseDescription
8 30 Amp
PinkÐ Ignition Switch Run/
Accessory Feed
9 40 Amp
GreenÐ Headlights
10 30 Amp
PinkÐ Ignition Switch Run Feed
11 Ð 20 Amp
YellowAuto Shutdown Relay
(ASD)
12 Ð 20 Amp
YellowCigar Lighter
13 Ð 15 Amp
BlueHazard Flasher
14 Ð 20 Amp
YellowAuto Shutdown Relay
(ASD)
15 Ð 20 Amp
YellowRear Window Defogger
(EBL)Cavity Car-
tridge
FuseMini
FuseDescription
16, 17 Ð 20 Amp
YellowSelectable Power Outlet
18 Ð 15 Amp
BlueIgnition Off Draw (IOD)
19 Ð 15 Amp
BlueHorn
20 Ð 15 Amp
BlueAir Conditioning (A/C)
Clutch Relay
21 Ð 15 Amp
BlueStop Light Switch
22 Ð 25 Amp
ClearFuel Pump/Powertrain
Control Module (PCM)
23, 24 Ð 10 Amp
RedAirbag
60, 61 Ð 15 Amp
BlueIgnition Run/Start Relay
Feed
MAINTAINING YOUR VEHICLE 235
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