brake FIAT 124 SPIDER ABARTH 2017 2.G Workshop Manual

Mileage or time passed(whichever comes first)
10,000
20,000
30,000
40,000
50,000
60,000
70,000
80,000
90,000
100,000
110,000
120,000
130,000
140,000
150,000
Years123 456789101112131415
Or Kilometers16,000
32,000
48,000
64,000
80,000
96,000
112,000
128,000
144,000
160,000
176,000
192,000
208,000
224,000
240,000
Check engine control
system operation (via
diagnostic tool). •••••••••••••••
Visually inspect condition
of: exterior bodywork,
underbody protection,
pipes and hoses (exhaust -
fuel system - brakes),
rubber elements (boots,
sleeves, bushings, etc.). •••• • • •
Visually inspect conditions
of steering elements and
check their operation. •••• • • •
Check the front and rear
suspension, tie rods, CV
Joints, and replace if
necessary. •••• • • •
Check endfloat of wheel
bearings. •••• • • •
226
SERVICING AND MAINTENANCE

Mileage or time passed(whichever comes first)
10,000
20,000
30,000
40,000
50,000
60,000
70,000
80,000
90,000
100,000
110,000
120,000
130,000
140,000
150,000
Years123 456789101112131415
Or Kilometers16,000
32,000
48,000
64,000
80,000
96,000
112,000
128,000
144,000
160,000
176,000
192,000
208,000
224,000
240,000
Check windshield/rear
window wiper blade
position/wear. •• •• • • • •
Check operation of
windshield washer system
and adjust jets if
necessary. •• •• • • • •
Check cleanliness of hood
and trunk locks and
cleanliness and lubrication
of linkages. •• •• • • • •
Check parking brake lever
travel and adjust, if
necessary. •••••••••••••••
Visually check the
condition and wear of the
front and rear brakes. •••••••••••••••
Visually inspect condition
of evaporation control
system. ••• • •
227

ENGINE COMPARTMENT
Checking Levels
07030300-121-003-high.jpg
1 — Window Washer Fill4 — Engine Coolant Fill
2 — Engine Oil Dipstick 5 — Brake/Clutch Fluid Reservoir
3 — Engine Oil Cap 6 — Battery
230
SERVICING AND MAINTENANCE

Warning!
Do not open hot engine cooling system.
Never add engine coolant (antifreeze) when
the engine is overheated. Do not loosen or
remove the cap to cool an overheated
engine. Heat causes pressure to build up in
the cooling system. To prevent scalding or
injury, do not remove the pressure cap
while the system is hot or under pressure.
Do not use a pressure cap other than
the one specified for your vehicle. Personal
injury or engine damage may result.
The coolant should be at full in the
radiator and between the F (Full) and L
(Low) marks on the coolant reservoir
when the engine is cool.
If it is at or near L (Low), add coolant by
mixing a minimum solution of 50% Mopar Long Life Coolant Concentrate
for FIAT Spider. Use higher
concentrations (not to exceed 70%) if
temperatures below −34°F (−37°C) are
anticipated. Bring the level to F (Full).
Please contact your Authorized Dealer
for assistance.
Securely tighten the coolant reservoir
tank cap after adding coolant.
If the coolant reservoir is empty or new
coolant is required frequently, contact
your Authorized Dealer.
Brake/Clutch Fluid
Inspecting Brake/Clutch Fluid Level
The brakes and clutch draw fluid
from the same reservoir.
Inspect the fluid level in the reservoir
regularly.
It should be kept between the MAX
and MIN lines.
The level normally drops with
accumulated use, a condition
associated with wear of brake and
clutch linings. If it is excessively low,
have the brake/clutch system
inspected. Contact your Authorized
Dealer.
Warning!
Use only manufacturer's recommended
brake fluid. Refer to “Fluids And Lubricants”
in “Technical Specifications” for further
information. Using the wrong type of brake
fluid can severely damage your brake
system and/or impair its performance. The
proper type of brake fluid for your vehicle is
also identified on the original factory
installed hydraulic master cylinder reservoir.
To avoid contamination from foreign
matter or moisture, use only new brake
fluid or fluid that has been in a tightly
closed container. Keep the master cylinder
reservoir cap secured at all times. Brake
fluid in a open container absorbs moisture
from the air resulting in a lower boiling
point. This may cause it to boil
unexpectedly during hard or prolonged
braking, resulting in sudden brake failure.
This could result in a collision.
07030501-121-001Coolant Reservoir
07030601-121-002Brake Fluid Reservoir
232
SERVICING AND MAINTENANCE

Overfilling the brake fluid reservoir can
result in spilling brake fluid on hot engine
parts, causing the brake fluid to catch fire.
Brake fluid can also damage painted and
vinyl surfaces, care should be taken to
avoid its contact with these surfaces.
Do not allow petroleum based fluid to
contaminate the brake fluid. Brake seal
components could be damaged, causing
partial or complete brake failure. This could
result in a collision.
Windshield And
Headlight Washer Fluid
Inspecting Washer Fluid Level
Inspect fluid level in the washer fluid
reservoir, open the cap and add fluid if
necessary.
Use plain water if washer fluid is
unavailable. But use only washer fluid in
cold weather to prevent it from freezing.
Automatic Transmission
Control Unit
The transmission oil level should only be
checked at your Authorized Dealer.
Battery Maintenance
To get the best service from a battery:
Keep it securely mounted.
Keep the top clean and dry.
Keep terminals and connections
clean, tight, and coated with petroleum
jelly or terminal grease.
Rinse off spilled electrolyte
immediately with a solution of water
and baking soda.
If the vehicle will not be used for an
extended time, disconnect the battery
leads and charge the battery every six
weeks.
Battery Replacement
Contact your Authorized Dealer to
purchase a replacement battery.
Warning!
Battery fluid is a corrosive acid solution
and can burn or even blind you. Do not
allow battery fluid to contact your eyes,
skin, or clothing. Do not lean over a battery
when attaching clamps. If acid splashes in
eyes or on skin, flush the area immediately
with large amounts of water. Refer to
“Jump-Starting” in “In Case Of Emergency”
for further information.
Battery gas is flammable and explosive.
Keep flame or sparks away from the
battery. Do not use a booster battery or
any other booster source with an output
greater than 12 Volts. Do not allow cable
clamps to touch each other.
Battery posts, terminals, and related
accessories contain lead and lead
compounds. Wash hands after handling.
07030901-121-001Windshield Washer Fluid Reservoir
233

STORING THE
VEHICLE
If the vehicle is left inactive for longer
than a month, the following precautions
should be observed:
Park the vehicle in covered, dry and if
possible well-ventilated premises and
slightly open the windows.
Check that the parking brake is not
activated.
Disconnect the negative battery
terminal and check the battery charge.
Repeat this check once every three
months during storage.
If the battery is not disconnected
from the electrical system, check its
state of charge every thirty days.
Clean and protect the painted parts
using protective wax.
Clean and protect the shiny metal
parts using special compounds
available commercially.
Sprinkle talcum powder on the
windshield and rear window wiper
rubber blades and lift them off the
glass.
Cover the vehicle with a fabric or
perforated plastic sheet, paying
particular care not to damage the
painted surface by dragging any dust
that may have accumulated on it. Do
not use compact plastic sheets which do not allow humidity to evaporate from
the surface of the vehicle.
Inflate the tires at a pressure of
+7.25 psi (+0.5 bar) higher than
recommended on the tire placard and
check it periodically.
Do not drain the engine cooling
system.
Any time the vehicle is left inactive for
two weeks or more, operate the air
conditioning system with engine idling
for at least five minutes, setting external
air and with fan set to maximum speed.
This operation will ensure appropriate
lubrication for the system, thus
minimizing the possibility of damage to
the compressor when the system is
operated again.
Note: After placing the ignition in the
OFF mode and having closed the driver
side door, wait at least one minute
before disconnecting the electrical
supply from the battery. When
reconnecting the electrical supply to the
battery, make sure that the ignition in
the OFF mode and the driver side door
is closed.
BODYWORK
Protection From
Atmospheric Agents
The vehicle is equipped with the best
available technological solutions to
protect the bodywork against corrosion.
These include:
Painting products and systems
which give the vehicle resistance to
corrosion and abrasion.
Use of galvanized (or pre-treated)
steel sheets, with high resistance to
corrosion.
Spraying of plastic parts, with a
protective function in the more exposed
points: underdoor, inner fender, edges,
etc.
Use of “open” boxed sections to
prevent condensation and pockets of
moisture which could favour the
formation of rust inside.
Use of special films to protect
against abrasion in exposed areas (e.g.
rear fender, doors, etc.).
Corrosion Warranty
Your vehicle is covered by Corrosion
Warranty against perforation due to rust
of any original element of the structure
or bodywork. For the general terms of
this Corrosion Warranty, refer to the
Warranty Booklet.
252
SERVICING AND MAINTENANCE

TECHNICAL SPECIFICATIONS
IDENTIFICATION DATA........263
RECOMMENDED TIRE INFLATION
PRESSURE ...............264
ENGINE..................266
TRANSMISSION ............267
BRAKES ................ .268
SUSPENSIONS .............269
STEERING ............... .270
DIMENSIONS ..............271
FLUID CAPACITIES ..........273
FLUIDS AND LUBRICANTS .....274
PERFORMANCE ............276
ELECTROMAGNETIC
COMPATIBILITY ............277
262

BRAKES
EngineFront brakes Rear brakesParking brake
1.4 Turbo Multi Air V
entilated (floating type 11 in
diameter) Solid (floating type 11 in
diameter) Mechanical (lever type)
Note:
Water, ice, and salt spread on the roads may deposit on the brake disks reducing braking efficiency the first time the
brakes are applied.
268
TECHNICAL SPECIFICATIONS

FLUID CAPACITIES
ItemCapacities
Fuel tank 11.9
(gallons) / 45 (liters)
Engine oil (without oil filter replacement) 3.3 (quarts) / 3.2 (liters)
Engine oil (with oil filter replacement) 4.0 (quarts) / 3.8 (liters)
Coolant (with manual transmission) 7.6 (quarts) / 7.2 (liters)
Coolant (with automatic transmission) 7.5 (quarts) / 7.1 (liters)
Manual transmission oil 2.2 (quarts) / 2.1 (liters)
Automatic transmission fluid 7.8 (quarts) / 7.5 (liters)
Rear differential oil 0.63 (quarts) / 0.6 (liters)
LSD oil 0.63 (quarts) / 0.6 (liters)
Brake fluid (& clutch fluid) 0.57 (quarts) / 0.55 (liters)
273

FLUIDS AND LUBRICANTS
Fluids And Lubricants
Your vehicle is equipped with an engine oil that has been thoroughly developed and tested in order to meet the requirements of
the Scheduled Servicing Plan.
Constant use of the prescribed lubricants guarantees the fuel consumption and emission specifications. Lubricant quality is
crucial for engine operation and duration.
LubricantCharacteristics SpecificationReplacement interval
Engine oil W
e recommend you use API
Certified SAE 5W-40 Full
Synthetic Engine Oil, meeting the requirements of FCA Material
Standard MS-12991. Refer to your engine oil filler cap for correct SAE grade. According to Scheduled
Servicing Plan
Coolant Mopar Long Life Coolant
Concentrate for FIAT Spider According to Scheduled
Servicing Plan
Manual transmission oil MOPAR Manual Transmission
Long Life Gear Oil for FIAT Spider
Automatic transmission fluid MOPAR Automatic Transmission
Long Life Fluid for FIAT Spider
Rear differential oil MOPAR Long Life Hypoid Gear
Oil for FIAT Spider
Limited slip differential oil Mopar Long Life Limited Slip
Additive for FIAT Spider
Brake/Clutch fluid We recommend you use MOPAR
DOT 3. If DOT 3 brake fluid is not available, then DOT 4 is acceptable.
If lubricants compliant with the required specifications are not available, products that comply with the minimum required
characteristics can be used for topping up; in this case optimal performance of the engine is not guaranteed.
274
TECHNICAL SPECIFICATIONS