fuel cap FIAT 500 2018 Owner handbook (in English)

17
FUEL RESERVE - LIMITED RANGE
The warning light switches on when the ignition key is turned to MAR, but it should switch off after a few seconds.
The warning light or the symbol switches on in the display when about 5 litres of fuel are left in the tank. The triangle on the
right side of the symbol indicates the side of the car with the fuel filler.
IMPORTANT If the warning light flashes or the symbol is constantly on, depending on the versions, there is a fault in the
system. If this is the case, go to a Fiat Dealership to have the system checked.
GLOW PLUG/GLOW PLUG PREHEATING FAULT (diesel versions)
Glow plugs
This warning light switches on when the key is turned to MAR (for versions/markets, where provided). It will switch off as
soon as the glow plugs have reached a preset temperature. The engine can be started as soon as the warning light
switches off.
IMPORTANT At moderate or high ambient temperatures the warning light may stay on for an extremely short time.
Glow plug preheating failure
The warning light will flash, on some versions along with a dedicated message on the display, to indicate a fault in the plug
preheating system.
In these cases, contact a Fiat Dealership as soon as possible to have the fault fixed.
mm
DPF CLEANING (PARTICULATE TRAP) IN PROGRESS (diesel versions with DPF)
The warning light switches on when the ignition key is turned to MAR, but it should switch off after a few seconds.
The warning light or symbol appears on the display fixed, on some versions along with a dedicated message on the display,
to notify the driver that the DPF system needs to eliminate captured pollutants (particulate) through the regeneration
process.
The warning light remains off during the regeneration process; it switches on only if the driving conditions require the driver
to be alerted.
To switch the warning light off definitively, the vehicle must be kept moving until the regeneration process is completed.
On average, the process lasts 15 minutes.
Optimal conditions for completing the process are achieved by travelling at 60 km/h with engine speed above 2000 rpm.
When this warning light switches on, it does not indicate a vehicle failure and thus it should not be taken to a workshop. On
some versions, together with the warning light switching on, the display shows a dedicated message.
tt

27
HEADLIGHT
ALIGNMENT
With the ignition key at MAR and
dipped beam headlights on, press the
+ button to adjust the headlights
upwards and the – button to adjust the
headlights downwards.
TYRE RESET (ITPMS
RESET)
(for versions/markets, where provided)
With this function it is possible to reset
the iTPMS (see paragraph “iTPMS”). To
carry out the Reset procedure proceed
as follows:
❒ briefly press the MENU
N; the
display will show “Reset”;
❒ press button + or – to select (“Yes”
or “No”); a dedicated reset
confirmation message will appear;
❒ briefly press the MENU
N; the
display will show “Confirm”;
THE KEYS1)
1) 1)
CODE CARD
(for versions/markets, where provided)
The car is delivered with two copies of
the ignition key and with the CODE
card fig. 7 which bears the following:
A: the electronic code;
B: the mechanical key code to be given
to the Fiat Dealership when ordering
duplicate keys.
You should have the electronic code
with you at all times.
IMPORTANT All the keys and the
CODE card must be handed over to
the new owner when selling the car.
MECHANICAL KEY
The metal insert A-fig. 8 operates:
❒ the ignition switch;
❒ the door locks and the tailgate (for
versions/markets, where provided);
❒ the locking/unlocking of the fuel
cap.
KEY WITH REMOTE
CONTROL
(for versions/markets, where provided)
The metal insert A-fig. 9 operates:
❒ the ignition switch;
❒ the door locks;
❒ the locking/unlocking of the fuel
cap.
7DVDF0S0103c
8DVDF0S0104c

KNOWING YOUR CAR
54
REFUELLING THE
VEHICLE
21) 29)
PETROL AND DIESEL
VERSIONS
fig. 54
Opening tank cap
❒ open the flap A;
❒ turn the ignition key anticlockwise in
the lock and unscrew the cap B;
❒ during refuelling, the cap should be
positioned as illustrated.
54DVDF0S033c
Petrol engines
Use only unleaded gasoline with a
number of octanes not lower than
95 R.O.N. (EN228 specification).
Diesel engines
Use only diesel for motor vehicles
(EN590 specification).
LPG VERSIONS
LPG filler
The LPG filler is placed next to the
petrol filler plug.
It has a “non return”, located in the filler
body itself.
55DVDF0S034c
To access the filler, open the access
flap A-fig. 55 and undo the cap B.
Observe the following precautions
during the refuelling operation:
❒ stop the engine;
❒ apply the handbrake;
❒ turn the ignition key to STOP;
❒ do not smoke;
❒ hand the special adapter over to the
qualified LPG refuelling personnel.
IMPORTANT Before refuelling with
LPG, the qualified personnel should
make sure that the adaptor is correctly
tightened onto the filler fitting.
IMPORTANT Depending on the
country, there are different types of
adapters for refuelling pumps.
The adapter C-fig. 56 that comes with
the car in a special case is specifically
designed for the country in which the
car is sold.

SERVICING AND CARE
154
REGULAR
INSPECTIONS
39) 22) 4)
Every 1,000 km or before long
journeys, check and, if necessary, top
up the following:
❒ engine coolant fluid level;
❒ brake fluid level;
❒ windscreen washer fluid level;
❒ tyre inflation pressure and condition;
❒ operation of lighting system
(headlights, direction indicators,
hazard warning lights, etc.);
❒ operation of the windscreen
wiper/washer system, position and
wear of the windscreen and rear
window wiper blades.
Every 3,000 km check and top up if
required: engine oil level.
You are advised to use PETRONAS
LUBRICANTS products, which have
been designed and produced
specifically for Fiat cars (see table
“Capacities” in the “Technical
specifications” section).
DEMANDING USE
OF THE CAR
If the vehicle is mainly used in one of
the following particularly harsh
conditions:
❒ trailer or caravan towing;
❒ dusty roads;
❒ short repeated distances (less than
7-8 km) and with external
temperatures below zero;
❒ engine often idling or driving long
distances at low speeds or long
periods of inactivity;
perform the following inspections more
frequently than shown on the
Scheduled Servicing Plan:
❒ check front disk brake pad
conditions and wear;
❒ Check cleanliness of bonnet and
luggage compartment locks,
cleanliness and lubrication of
linkage;❒ sight inspect the conditions of:
engine, gearbox, transmission,
pipes and hoses (exhaust -
fuel - brakes), rubber parts
(boots, sleeves, bushes, etc.);
❒ check battery charge and battery
fluid level (electrolyte);
❒ visually check the various drive belt
conditions;
❒ check and, if necessary, change
engine oil and replace oil filter;
❒ check pollen filter and replace it, if
required;
❒ check air cleaner and replace it, if
required.

167
ENGINE
GENERAL0.9TwinAir 65 HP0.9TwinAir 85 HP0.9TwinAir 105 HP
Engine code 312A4000 312A2000 199B6000
Cycle Otto Otto Otto
Number and position of cylinders 2 straight 2 straight 2 straight
Piston diameter and stroke (mm) 83.5 x 88 80.5 x 86.0 80.5 x 86.0
Total capacity (cm3
) 964 875 875
Compression ratio 11.1 : 1 10 ± 02 : 1 10 ± 02 : 1
Maximum power (EEC) (kW) 48 62.5 77 (*) 72 (**)
Maximum power (EEC) (HP) 65 85 105 (*) 98 (**)
corresponding engine speed (rpm) 6250 5500 5500 (*) 5500 (**)
Maximum torque (EEC) (Nm) 88 145 145 (*) 120 (**)
Maximum torque (EEC) (kgm) 8.9 14.8 14.8 (*) 12.2 (**)
corresponding engine speed (rpm) 3500 1900 2000 (*) 1750 (**)
Spark plugs NGK LKR7DI-12 NGK LKR9EI-8 NGK ILKR9G8
Fuel
95 RON unleaded petrol
(EN228 specifications)95 RON unleaded petrol
(EN228 specifications)
(*) SPORT mode
(**) NORMAL mode

TECHNICAL DATA
168
GENERAL0.9TwinAir 60 HP (*)0.9TwinAir 80 HP (*)
Engine code 312A6000 312A5000
Cycle Otto Otto
Number of cylinders and position 2 straight 2 straight
Piston diameter and stroke (mm) 83.5 x 88 83.5 x 88
Total capacity (cm3
) 964 875
Compression ratio 11.1 : 1 10 ± 02 : 1
Maximum power (EEC) (kW) 44 59
Maximum power (EEC) (HP) 60 80
corresponding engine speed (rpm) 6250 5500
Maximum torque (EEC) (Nm) 88 145
Maximum torque (EEC) (kgm) 8.9 14.8
corresponding engine speed (rpm) 3500 1900
Spark plugs NGK T20182U NGK LKR9CI-8 oppure NGK PLKR9C8
Fuel
95 RON unleaded petrol
(EN228 specifications)95 RON unleaded petrol
(EN228 specifications)
(*) For versions/markets, where provided

169
GENERAL1.2 8V 69 HP LPG1.2 8V 69 HP1.2 8V 69 HP
EVO2 S&S 1.4 16V 100 HP (*)
Engine code 169A4000 169A4000 169A400 169A3000
Cycle Otto Otto Otto Otto
Number and position of cylinders 4 straight 4 straight 4 straight 4 straight
Piston diameter and stroke (mm) 70.8 x 78.86 70.8 x 78.86 70.8 x 78.86 72 x 84
Total capacity (cm3
) 1242 1242 1242 1368
Compression ratio 11.1 : 1 11.1 : 1 11.1 : 1 10.8 : 1
Maximum power (EEC) (kW) 51 51 51 73,5
Maximum power (EEC) (HP) 69 69 69 100
corresponding engine speed (rpm) 5500 5500 5500 6000
Maximum torque (EEC) (Nm) 102 102 102 131
Maximum torque (EEC) (kgm) 10.4 10.4 10.4 13.4
corresponding engine speed (rpm) 3000 3000 3000 4250
Spark plugs NGK ZKR7AI-8 NGK ZKR7A-10 NGK DCPR7EN-10 NGK DCPR7EN-10
Champion RA8MC x 4
Fuel LPG
95 RON
unleaded petrol
(EN228
specifications)95 RON
unleaded petrol
(EN228
specifications)95 RON
unleaded petrol
(EN228
specifications)
(*) For versions/markets, where provided

TECHNICAL DATA
170
GENERAL1.3 16V
Multijet 95 HP
EURO 51.3 16V
Multijet 95 HP
EURO 61.3 16V
Multijet 78 HP
EURO 6
Engine code 199B1000 312B1000 312B5000
Cycle Diesel Diesel Diesel
Number and position of cylinders 4 straight 4 straight 4 straight
Piston diameter and stroke (mm) 69.6 x 82 69.6 x 82 69.6 x 82
Total capacity (cm3
) 1248 1248 1248
Compression ratio 16.8 : 1 16.8 : 1 16.8 : 1
Maximum power (EEC) (kW) 70 70 57.3
Maximum power (EEC) (HP) 95 95 78
corresponding engine speed (rpm) 4000 4000 3750
Maximum torque (EEC) (Nm) 200 200 200
Maximum torque (EEC) (kgm) 20.4 20.4 20.4
Corresponding engine speed (rpm) 1500 1500 1500
Fuel
Diesel for motor
vehicles
(EN590 specifications)Diesel for motor
vehicles
(EN590 specifications)Diesel for
motor vehicles
(EN590 specifications)
(*) For versions/markets, where provided

TECHNICAL DATA
180
CAPACITIES21) 38) 11) 22) 3)
Fuel tank (litres): 35 35 35 35
Including a reserve of (litres): 5 5 5 5
Engine cooling system 4.85/
(litres): 5.2 5.3 5.2 4.4
Engine sump (litres): 2.8  2.8  2.5  2.75 
Engine sump and filter (litres): 3.2  3.2  2.8  2.90 
Gearbox/differential casing (litres): 1.65 1.65 1.65 1.65
Dualogic gearbox hydraulic
activation system (litres/kg): – 0.7/0.59 0.7/0.59 0.7/0.59

Hydraulic brake circuit (kg): 0.55 0.55 0.55 0.55
Hydraulic clutch controls
(RH drive versions): – – 0.100 0.100
Windscreen and rear window
washer fluid reservoir (litres): 2.5 2.5 2.5 2.5
* For versions/markets, where provided
** When the vehicle is used in particularly harsh weather conditions, we recommend using a 60% mixture of PARAFLUUPand 40% of
demineralised water.
LPG versions
Petrol versions
0.9
TwinAir
60 HP
*65 HP
0.9
TwinAir
80 HP
*85 HP
105 HP
1.2 8V
69 HP1.4 16V
100 HP*Prescribed fuels and
original lubricants
Unleaded petrol with R.O.N.
no lower than 95 (EN 228 specifications)
Mixture of distilled water and
PARAFLU
UPat 50% (**)
SELENIA K P.E.

SELENIA DIGITEK P.E. SELENIA MULTIPOWER GAS 5W-40 
TUTELA GEAR FORCE
TUTELA CS SPEED
Special oil with
“ATF DEXRON III” type additive
TUTELA TOP 4 or TUTELA TOP 4/S
Mixture of water and
PETRONAS DURANCE SC35

181
Fuel tank (litres): 35 35
Including a reserve of (litres): 5 5
Engine cooling system
(litres): 6.3 6.3
Engine sump (litres): 2.8 3.7
Engine sump and filter (litres): 3.0 3.9
Gearbox
casing/differential: 1.55 (kg) 1.55 (kg)
Hydraulic brake circuit (kg): 0.55 0.55
Hydraulic clutch controls
(RH drive versions): – –
Hydraulic clutch controls
(RH drive versions): 2.5 2.5
When the vehicle is used in particularly harsh weather conditions, we recommend using a 60% mixture of PARAFLUUPand 40% of
demineralised water.
Diesel versions1.3 16V Multijet
95 HP EURO 51.3 16V 78 HP / 95 HP
EURO 6Prescribed fuels and
original lubricants
Diesel for motor vehicles (EN590
specifications)
Mixture of distilled water and
PARAFLU
UPat 50% 
SELENIA WR P.E.
TUTELA TRANSMISSION GEARFORCE
TUTELA TOP 4 or TUTELA TOP 4/S
Mixture of water and
PETRONAS DURANCE SC35
Maximum refuelling capacity (including reserve): 30.5 litres of LPG
The figure already takes into account the 80% tank filling limit and the residual fluid required for priming; this figure
represents the maximum permitted capacity. There may be slight variations to this figure as a result of:
differences between the network pump supply pressures, pumps having different supply/locking features,
tank not completely run out of fuel.
LPG versions