FIAT 500 GUCCI 2012 2.G Repair Manual

WARNING!
Fast spinning tires can be dangerous. Forces generated by excessive wheel speeds may
cause damage, or even failure, of the axle and tires.A tire could explode and injure
someone. Do not spin your vehicle's wheels faster than 30 mph (48 km/h) or for
longer than 30 seconds continuously without stopping when you are stuck and do not
let anyone near a spinning wheel, no matter what the speed.
EVENT DATA RECORDER (EDR)
•This vehicle is equipped with an event data recorder (EDR).The main purpose of an EDR is to
record, in certain crash or near crash-like situations, such as an air bag deployment or hitting a
road obstacle, data that will assist in understanding how a vehicle’s systems performed.The EDR
is designed to record data related to vehicle dynamics and safety systems for a short period of
time, typically 30 seconds or less.The EDR in this vehicle is designed to record such data as:
•How various systems in your vehicle were operating;
• Whether or not the driver and passenger safety belts were buckled/fastened;
• How far (if at all) the driver was depressing the accelerator and/or brake pedal; and,
• How fast the vehicle was traveling.
• These data can help provide a better understanding of the circumstances in which crashes and
injuries occur.
NOTE: EDR data are recorded by your vehicle only if a non-trivial crash situation occurs; no data
are recorded by the EDR under normal driving conditions and no personal data (e.g. name, gender,
age, and crash location) are recorded. However, other parties, such as law enforcement, could
combine the EDR data with the type of personally identifying data routinely acquired during a
crash investigation.
• To read data recorded by an EDR, special equipment is required, and access to the vehicle or the
EDR is needed. In addition to the vehicle manufacturer, other parties such as law enforcement,
that have the special equipment, can read the information if they have access to the vehicle or
the EDR.
WHAT TO DO IN EMERGENCIES
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OPENING THE HOOD
•Pull the release lever located below the
instrument panel and in front of the driver’s
door.
• Raise the hood and locate the safety latch in
the middle of the hood opening.
• Move the safety latch while lifting the hood at
the same time.
• Insert the support rod into the slot on the
hood.
• To close the hood, remove the support rod
and place it in the retaining clip, then lower the
hood slowly.
WARNING!
Be sure the hood is fully latched before driving your vehicle. If the hood is not fully
latched, it could open when the vehicle is in motion and block your vision. Failure to
follow this warning could result in serious injury or death.
MAINTAINING YOUR VEHICLE
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ENGINE COMPARTMENT1.4L Engine
MAINTAINING YOUR VEHICLE
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FLUIDS AND CAPACITIES
ComponentFluid, Lubricant, or Genuine Part Capacities
Engine Coolant 1.4L with
Manual Transmission MOPAR®Antifreeze/Engine
Coolant 10 Year/150,000 Mile
Formula OAT (Organic Additive
Technology) or equivalent meeting
the requirements of Chrysler
Material Standard MS-12106. 4.6 Quarts (4.4 Liters)
Engine Coolant 1.4L with
Automatic Transmission MOPAR
®Antifreeze/Engine
Coolant 10 Year/150,000 Mile
Formula OAT (Organic Additive
Technology) or equivalent meeting
the requirements of Chrysler
Material Standard MS-12106. 5.8 Quarts (5.5 Liters)
Engine Oil with Filter 1.4L API Certified SAE 5W-30 Engine Oil, meeting the requirements of
Chrysler material standard
MS-6395. 4 Quarts (4.0 Liters)
Engine Oil Filter MOPAR
®Engine Oil Filter or
equivalent. —
Fuel Selection 1.4L 87 Octane Acceptable – 91 Octane Recommended 10.5 Gallons (40 Liters)
(Approximate)
Manual Transmission MOPAR
®C635 DDCT/MTX
Transmission Fluid —
Automatic Transmission MOPAR
®AW-1 Transmission Fluid —
Brake Master Cylinder MOPAR®DOT 3, SAE J1703 should
be used. If DOT 3, SAE J1703 brake
fluid is not available, then DOT 4 is
acceptable. Use only recommended
brake fluids or equivalent. —
Spark Plugs DCPR7E-N-10 Gap 0.040 in (1.02 mm) —
Convertible Top Rails Berulub FR 43 —
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MAINTENANCE CHART
Miles:
8,000 16,000 24,000 32,000 40,000 48,000 56,000 64,000 72,000 80,000 88,000 96,000 104,000
OrMonths:6 121824303642 48 54 60 66 72 78
Or Kilometers:
13,000 26,000 39,000 52,000 65,000 78,000 91,000 104,000 117,000 130,000 143,000 156,000 169,000
Change the engine oil and filter. X(*) X(*) X(*) X(*) X X XXXXXXX
Rotate the tires, rotate at the first sign of irregular wear, even if it
occurs before scheduled maintenance. X(*)X(*)X(*)X(*)XXXXXXXXX
If using your vehicle for any of the following: dusty or off-road condi-
tions. Inspect the engine air cleaner filter; replace if necessary. X(*)
X X
Inspect the brake linings; replace if necessary. X(*) X(*) XXXX
Inspect the CV joints. X(*) X(*) XXXX
Inspect the exhaust system. X(*) X(*) XXXX
Inspect the front suspension, tie rod ends and boot seals for cracks
or leaks and all parts for damage, wear, improper looseness or end
play; replace if necessary. X(*) X(*) X
XXX
Replace the engine air cleaner filter. X(*)X X
Replace cabin filter. X(*) X(*) XXXX
Clean and lube sun roof tracks. X(*) X(*) XXXX
Check and adjust hand brake. X(*)X X
Replace the spark plugs X(*)X X
Inspect and replace PCV valve if necessary. X
Flush and replace the engine coolant at 60 months or 104,000 miles
(169,000 km) whichever comes first. X
Flush and replace the engine coolant at 104,000 miles (169,000 km)
or 60 months whichever comes first. X•
(*) The Maintenance Program covers the cost of normal service maintenance items, oil service and inspections above as well as specific normal wear
and tear items - brakes (rotors, pads, linings and drums), wiper blades, and clutch discs or modular clutch assembly (as equipped) - covered only for
3 years or 36,000 miles on the odometer. See your Warranty Information book, section 6 - Maintenance Program for full details.
• Refer to the Owner's Manual on the DVD for the complete maintenance schedule.
MAINTAINING YOUR VEHICLE
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Maintenance Record
OdometerDateSignature,Authorized Service Center
8,000 Miles(*)
(13,000 km) or
6 Months
16,000 Miles(*)
(26,000 km) or
12 Months
24,000 Miles(*)
(39,000 km) or
18 Months
32,000 Miles(*)
(52,000 km) or
24 Months
40,000 Miles
(65,000 km) or
30 Months
48,000 Miles
(78,000 km) or
36 Months
56,000 Miles
(91,000 km) or
42 Months
64,000 Miles
(104,000 km)
or 48 Months
72,000 Miles
(117,000 km)
or 54 Months
80,000 Miles
(130,000 km)
or 60 Months
88,000 Miles
(143,000 km)
or 66 Months
96,000 Miles
(156,000 km)
or 72 Months
104,000 Miles
(169,000 km)
or 78 Months
•(*) The Maintenance Program covers the cost of normal service maintenance items, oil service
and inspections above as well as specific normal wear and tear items - brakes (rotors, pads,
linings and drums), wiper blades, and clutch discs or modular clutch assembly (as equipped) -
covered only for 3 years or 36,000 miles on the odometer. See your Warranty Information
book,section6-M aintenance Program for full details.
MAINTAINING YOUR VEHICLE
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FUSES
Interior Fuses
•The interior fuse panel is part of the Body Control Module (BCM) and is located on the driver's
side under the instrument panel.
Cavity Vehicle Fuse
Number Mini Fuse
Description
1 F12 7.5 Amp Brown Right Low Beam
2 F32
5 Amp Tan Front and Rear Ceiling Lights Trunk
and Door Courtesy Lights
3 F53 5 Amp Tan Instrument Panel Node
4 F38 20 Amp Yellow Central Door Locking
5 F36
10 Amp Red Diagnostic Socket, Car Radio,
Climate Control System
6 F43 20 Amp Yellow Bi-Directional Washer
7 F48 20 Amp Yellow Passenger Power Window
8 F13 7.5 Amp Brown Left Low Beam, Headlamp Leveling
9 F50 7.5 Amp Brown Airbag
10 F51
5 Amp Tan Car Radio Switch, Climate Control
System, Stop Light, Clutch
11 F37
5 Amp Tan Stop Light Switch, Instrument Panel
Node
12 F49
5 Amp Tan Exterior Mirror, GPS, Electric Mirror,
Parking Sensor
13 F31 5 Amp Tan Ignition, Climate Control
14 F47 20 Amp Yellow Driver Power Window
Underhood Fuses
•A second fuse panel is located on the drivers side of the engine compartment, next to the
battery.To access the fuses, press the release tabs and remove the cover.
• The ID number of the electrical component corresponding to each fuse can be found on the
back of the cover.
Cavity Maxi Fuse Mini FuseDescription
F01 60 Amp Blue Body Controller
F02 20 Amp Yellow Audio Amplifier
F03 20 Amp Yellow Ignition Switch
F04 40 Amp Orange Anti-Lock Brake Pump
F05 70 Amp Tan Electric Power Steering
F06 20 Amp Yellow Radiator Fan - Single Speed
F06 30 Amp Green Radiator Fan - Low Speed
F07 40 Amp Orange Radiator Fan - High Speed
F08 30 Amp Green Blower Motor
F09 10 Amp RedPowertrain
F10 10 Amp RedHorn
MAINTAINING YOUR VEHICLE
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Cavity Maxi FuseMini FuseDescription
F11 15 Amp BluePowertrain
F11 10 Amp Red Powertrain (Multiair – If Equipped)
F14 5 Amp TanHigh beam (Shutter)
F15 15 Amp BlueCigar Lighter
F16 7.5 Amp BrownTransmission
F17 25 Amp White Powertrain (Multiair – If Equipped)
F17 15 Amp BluePowertrain
F18 15 Amp BluePowertrain
F18 5 Amp Tan Powertrain (Multiair – If Equipped)
F19 7.5 Amp BrownAir Conditioning
F20 15 Amp Blue Heated Seats – If Equipped
F21 15 Amp BlueFuel Pump
F23 20 Amp YellowAnti-Lock Brake Valves
F24 7.5 Amp Brown Stability Control System
F30 15 Amp BlueFog Lamps
F82 30 Amp Green Sunroof/Convertible Top
F84 10 Amp RedTransmission
F85 15 Amp Blue Rear Defroster, Heated Mirrors
F87 5 Amp TanLights
F90 5 Amp TanHeated Mirrors
TIRE PRESSURES
•Check the inflation pressure of each tire, including the spare tire, at least monthly and inflate to
the recommended pressure for your vehicle.
• The tire pressures recommended for your vehicle are found on the “Tire and Loading
Information” label located on the driver’s side door opening.
NOTE:Refer to the Owner's Manual on the
DVD for more information regarding tire
warnings and instructions.
MAINTAINING YOUR VEHICLE
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WARNING!
•Overloading of your tires is dangerous. Overloading can cause tire failure, affect
vehicle handling, and increase your stopping distance. Use tires of the recommended
load capacity for your vehicle. Never overload them.
• Improperly inflated tires are dangerous and can cause collisions. Under-inflation is
the leading cause of tire failure and may result in severe cracking, component
separation, or “blow out”. Over-inflation reduces a tire’s ability to cushion shock.
Objects on the road and chuck holes can cause damage that results in tire failure.
Unequal tire pressures can cause steering problems.You could lose control of your
vehicle. Over-inflated or under-inflated tires can affect vehicle handling and can fail
suddenly, resulting in loss of vehicle control.
WHEEL AND WHEEL TRIM CARE
•All wheels and wheel trim, especially aluminum and chrome plated wheels, should be cleaned
regularly with a mild soap and water to prevent corrosion.
• To remove heavy soil and/or excessive brake dust, use a wheel cleaner or select a non-abrasive,
non-acidic cleaner.
CAUTION!
Do not use scouring pads, steel wool, a bristle brush, or metal polishes. Do not use
oven cleaner.These products may damage the wheel's protective finish.Avoid
automatic car washes that use acidic solutions or harsh brushes that may damage the
wheel's protective finish.
EXTERIOR BULBS
LIGHT BULBS – Exterior Bulb Number
High Beam Headlight HI R2
Low Beam Headlight HI R2
Front Park/Daytime W21/5W
Front Turn Signals WY21W
Side Turn Signals W5W
Brake Lights P21W/5W
Backup Lights W16W
Interior Cargo Light C5W
Fog Lights H11
Center High Mount Stop Light (CHMSL) W5W
MAINTAINING YOUR VEHICLE
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FIAT CUSTOMER CENTER
P.O. Box 21–8004
Auburn Hills, MI 48321–8004
Phone: 1-888-242-6342
ASSISTANCE FOR THE HEARING IMPAIRED
•To assist customers who have hearing difficulties, the manufacturer has installed special TDD
(Telecommunication Devices for the Deaf ) equipment at its customer center.Any hearing or
speech impaired customer, who has access to a TDD or a conventional teletypewriter (TTY) in
the United States, can communicate with the manufacturer by dialing 1–800–380–CHRY.
Canadian residents with hearing difficulties that require assistance can use the special needs
relay service offered by Bell Canada. For TTY teletypewriter users, dial 711 and for Voice callers,
dial 1–800–855–0511 to connect with a Bell Relay Service operator.
WARNING!
Engine exhaust, some of its constituents, and certain vehicle components contain, or
emit, chemicals known to the State of California to cause cancer and birth defects, or
other reproductive harm. In addition, certain fluids contained in vehicles and certain
products of component wear contain, or emit, chemicals known to the State of
California to cause cancer and birth defects, or other reproductive harm.
PUBLICATIONS ORDERING
•If you are the first registered retail owner of your vehicle, you may obtain one free printed
copy of the Owner's Manual,Warranty Booklet or Radio Manuals on your DVD by calling
1–888–242–6342 (U.S.) or 1–800–387–1143 (Canada) or by contacting your dealer.
• Replacement User Guide kits or DVDs or, if you prefer, additional printed copies of the Owner's
Manual,Warranty Booklet or Radio Manuals may be purchased by visiting
www.techauthority.com or by calling 1–800–890–4038 (U.S.) or 1–800–387–1143 (Canada).
Visa, Master Card,American Express and Discover orders are accepted. If you prefer mailing
your order, please call the above numbers for an order form.
NOTE: A street address is required when ordering manuals (no P.O. Boxes).
CONSUMER ASSISTANCE
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