FIAT 500L 2016 2.G Owners Manual

MAINTAINING YOUR VEHICLE
CONTENTS
ENGINE COMPARTMENT — 1.4L TURBO . . . .381
 ONBOARD DIAGNOSTIC SYSTEM — OBD II . .382
▫ Onboard Diagnostic System (OBD II)
Cybersecurity ....................... .382
 REPLACEMENT PARTS ..................383
 DEALER SERVICE ..................... .383
 MAINTENANCE PROCEDURES ...........384
▫ Engine Oil ......................... .385
▫ Engine Oil Filter ..................... .387
▫ Engine Air Cleaner Filter ................387 ▫
Maintenance-Free Battery ...............388
▫ Air Conditioner Maintenance .............389
▫ Body Lubrication .....................392
▫ Wiper Blades ....................... .393
▫ Adding Washer Fluid ..................397
▫ Exhaust System ..................... .397
▫ Cooling System ..................... .399
▫ Brake System ....................... .405
▫ Manual Transmission — If Equipped .......407
7

▫Euro Twin Clutch Transmission —
If Equipped ........................ .407
▫ Automatic Transmission — Aisin AW6F25
Transmission — If Equipped .............409
▫ Appearance Care And Protection From
Corrosion ...........................411
 FUSES ............................. .418
▫ Underhood Fuses ..................... .419
▫ Interior Fuses ....................... .422
▫ Rear Interior Fuses .....................426
 VEHICLE STORAGE ....................427
 REPLACEMENT BULBS .................428
 BULB REPLACEMENT ..................430 ▫
Headlamps Low Beam and High Beam ......430
▫ Front Turn Signal, Parking And Daytime Running
Lamps ............................ .433
▫ Front Fog Lamps ..................... .433
▫ Front, Rear Roof Lamps .................433
▫ Rear Tail, Stop, Backup And Turn Signal
Lamps ............................ .433
▫ Center High-Mounted Stop Lamp (CHMSL) . .434
 FLUID CAPACITIES ....................434
 FLUIDS, LUBRICANTS, AND GENUINE
PARTS ............................. .435
▫ Engine ............................ .435
▫ Chassis ........................... .437
380 MAINTAINING YOUR VEHICLE

ENGINE COMPARTMENT — 1.4L TURBO
1 — Air Cleaner Filter4 — Battery7 — Coolant Pressure Cap
2 — Engine Oil Dipstick 5 — Front Distribution Unit (Fuses) 8 — Coolant Pressure Bottle
3 — Brake Fluid Reservoir 6 — Washer Fluid Reservoir9 — Oil Fill Cap
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MAINTAINING YOUR VEHICLE 381

ONBOARD DIAGNOSTIC SYSTEM — OBD II
Your vehicle is equipped with a sophisticated onboard
diagnostic system called OBD II. This system monitors
the performance of the emissions, engine, and Euro Twin
Clutch Transmission control systems. When these sys-
tems are operating properly, your vehicle will provide
excellent performance and fuel economy, as well as
engine emissions well within current government regu-
lations.
If any of these systems require service, the OBD II system
will turn on the “Malfunction Indicator Light (MIL)”. It
will also store diagnostic codes and other information to
assist your service technician in making repairs. Al-
though your vehicle will usually be drivable and not
need towing, see your authorized dealer for service as
soon as possible.
CAUTION!
•Prolonged driving with the MIL on could cause
further damage to the emission control system. It
could also affect fuel economy and driveability.
The vehicle must be serviced before any emissions
tests can be performed.
• If the MIL is flashing while the engine is running,
severe catalytic converter damage and power loss
will soon occur. Immediate service is required.
Onboard Diagnostic System (OBD II)
Cybersecurity
Your vehicle is required to have an Onboard Diagnostic
system (OBD II) and a connection port to allow access to
information related to the performance of your emissions
controls. Authorized service technicians may need to
382 MAINTAINING YOUR VEHICLE

access this information to assist with the diagnosis and
service of your vehicle and emissions system.
WARNING!
•ONLY an authorized service technician should con-
nect equipment to the OBD II connection port in
order to diagnose or service your vehicle.
• If unauthorized equipment is connected to the
OBD II connection port, such as a driver-behavior
tracking device, it may:
• Be possible that vehicle systems, including
safety related systems, could be impaired or a
loss of vehicle control could occur that may result
in an accident involving serious injury or death.
• Access, or allow others to access, information
stored in your vehicle systems, including per-
sonal information. For further information, refer to “Cybersecurity” in “Un-
derstanding Your Instrument Panel” in your Owner ’s
Manual on the DVD.
REPLACEMENT PARTS
Use of genuine parts for normal/scheduled maintenance
and repairs is highly recommended to ensure the de-
signed performance. Damage or failures caused by the
use of parts which are not quality-equivalent to genuine
parts for maintenance and repairs will not be covered by
the manufacturer ’s warranty.
DEALER SERVICE
Your authorized dealer has the qualified service person-
nel, special tools, and equipment to perform all service
operations in an expert manner. Service Manuals are
available which include detailed service information for
your vehicle. Refer to these Service Manuals before
attempting any procedure yourself.
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MAINTAINING YOUR VEHICLE 383

NOTE:Intentional tampering with emissions control
systems may void your warranty and could result in civil
penalties being assessed against you.
WARNING!
You can be badly injured working on or around a
motor vehicle. Only do service work for which you
have the knowledge and the proper equipment. If
you have any doubt about your ability to perform a
service job, take your vehicle to a competent me-
chanic.
MAINTENANCE PROCEDURES
The pages that follow contain the requiredmaintenance
services determined by the engineers who designed your
vehicle. Besides those maintenance items specified in the fixed
maintenance schedule, there are other components which
may require servicing or replacement in the future.
CAUTION!
•
Failure to properly maintain your vehicle or per-
form repairs and service when necessary could
result in more costly repairs, damage to other
components or negatively impact vehicle perfor-
mance. Immediately have potential malfunctions
examined by an authorized dealer or qualified
repair center.
• Your vehicle has been built with improved fluids
that protect the performance and durability of your
vehicle and also allow extended maintenance inter-
vals. Do not use chemical flushes in these compo-
nents as the chemicals can damage your engine,
(Continued)
384 MAINTAINING YOUR VEHICLE

CAUTION!(Continued)
transmission, or air conditioning. Such damage is
not covered by the New Vehicle Limited Warranty.
If a flush is needed because of component malfunc-
tion, use only the specified fluid for the flushing
procedure.
Engine Oil
Checking Oil Level
To assure proper engine lubrication, the engine oil must
be maintained at the correct level. Check the oil level at
regular intervals, such as every fuel stop. The best time to
check the engine oil level is approximately five minutes
after a fully warmed engine is shut off. Do not check oil
level before starting the engine after it has sat overnight.
Checking engine oil level when the engine is cold will
give you an incorrect reading. Checking the oil while the vehicle is on level ground, and
approximately five minutes after a fully warmed engine
is shut off, will improve the accuracy of the oil level
readings. Maintain the oil level between the range mark-
ings on the dipstick. The safe range is indicated by a
crosshatch zone. Adding 1 quart (0.9 Liters) of oil when
the reading is at the low end of the indicated range will
result in the oil level at the full end of the indicator range.
CAUTION!
Do not overfill the engine with oil. Overfilling the
engine with oil will cause oil aeration, which can
lead to loss of oil pressure and an increase in oil
temperature. This loss of oil pressure and increased
oil temperature could damage your engine.7
MAINTAINING YOUR VEHICLE 385

Change Engine Oil
The oil change indicator system will remind you that it is
time to take your vehicle in for scheduled maintenance.
Refer to the “Maintenance Schedule” for further informa-
tion.
NOTE:Under no circumstances should oil change inter-
vals exceed 10,000 miles (16,000 km), twelve months or
350 hours of engine run time, whichever comes first. The
350 hours of engine run or idle time is generally only a
concern for fleet customers.
Engine Oil Selection
For best performance and maximum protection for tur-
bocharged engines under all types of operating condi-
tions, the manufacturer recommends synthetic engine
oils that are API Certified and meet the requirements of
FCA US Material Standard MS-12991.
Engine Oil Viscosity — 1.4L Turbo Engine (SAE
Grade)
MOPAR SAE 5W-40 full synthetic engine oil is recom-
mended for all operating temperatures. This engine oil
improves low temperature starting and vehicle fuel
economy.
Lubricants which do not have both the engine oil certi-
fication mark and the correct SAE viscosity grade num-
ber should not be used.
The engine oil filler cap also shows the recommended
engine oil viscosity for your engine. For information on
engine oil filler cap location, refer to “Engine Compart-
ment” in “Maintaining Your Vehicle” for further informa-
tion.
Materials Added To Engine Oil
The manufacturer strongly recommends against the ad-
dition of any additives (other than leak detection dyes) to
386 MAINTAINING YOUR VEHICLE

the engine oil. Engine oil is an engineered product and its
performance may be impaired by supplemental addi-
tives.
Disposing Of Used Engine Oil And Oil Filters
Care should be taken in disposing of used engine oil and
oil filters from your vehicle. Used oil and oil filters,
indiscriminately discarded, can present a problem to the
environment. Contact your authorized dealer, service
station or governmental agency for advice on how and
where used oil and oil filters can be safely discarded in
your area.
Engine Oil Filter
The engine oil filter should be replaced with a new filter
at every engine oil change.
Engine Oil Filter Selection
This manufacturer’s engines have a full-flow type dispos-
able oil filter. Use a filter of this type for replacement. Thequality of replacement filters varies considerably. Only
high quality filters should be used to assure most efficient
service. MOPAR engine oil filters are high quality oil
filters and are recommended.
Engine Air Cleaner Filter
Refer to the “Maintenance Schedule” in the “Mainte-
nance Schedules” section for the proper maintenance
intervals.
WARNING!
The air induction system (air cleaner, hoses, etc.) can
provide a measure of protection in the case of engine
backfire. Do not remove the air induction system (air
cleaner, hoses, etc.) unless such removal is necessary
for repair or maintenance. Make sure that no one is
near the engine compartment before starting the
(Continued)
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MAINTAINING YOUR VEHICLE 387

WARNING!(Continued)
vehicle with the air induction system (air cleaner,
hoses, etc.) removed. Failure to do so can result in
serious personal injury.
Engine Air Cleaner Filter Selection
The quality of replacement engine air cleaner filters
varies considerably. Only high quality filters should be
used to assure most efficient service. MOPAR engine air
cleaner filters are a high quality filter and are recom-
mended.
Maintenance-Free Battery
Your vehicle is equipped with a maintenance-free battery.
You will never have to add water, nor is periodic main-
tenance required.
WARNING!
•Battery fluid is a corrosive acid solution and can
burn or even blind you. Do not allow battery fluid
to contact your eyes, skin, or clothing. Do not lean
over a battery when attaching clamps. If acid
splashes in eyes or on skin, flush the area imme-
diately with large amounts of water. Refer to
“Jump-Starting Procedures” in “What To Do In
Emergencies” for further information.
• Battery gas is flammable and explosive. Keep
flame or sparks away from the battery. Do not use
a booster battery or any other booster source with
an output greater than 12 Volts. Do not allow cable
clamps to touch each other.
• Battery posts, terminals, and related accessories
contain lead and lead compounds. Wash hands
after handling.
(Continued)
388 MAINTAINING YOUR VEHICLE