engine FIAT 500L LIVING 2016 2.G Workshop Manual

SERVICING AND MAINTENANCE
Correct servicing permits the
performance of the vehicle to be
maintained over time, as well as limited
running costs and safeguarding the
efficiency of the safety systems.
This chapter explains how.SCHEDULED SERVICING ...............133
ENGINE COMPARTMENT ...............145
BATTERY RECHARGING ................153
WINDSCREEN/REAR WINDOW
WIPER ............................................155
LIFTING THE VEHICLE....................156
WHEELS AND TYRES.....................157
BODYWORK ...................................157
132
SERVICING AND MAINTENANCE

SCHEDULED
SERVICING
Correct servicing is crucial for
guaranteeing a long life for the vehicle
under the best conditions. For this
reason, Fiat has planned a series of
checks and services at fixed distance
intervals and, where provided, at fixed
time intervals, as described in the
Scheduled Servicing Plan.
Before each service, it is always
necessary to carefully follow the
instructions in the Scheduled Servicing
Plan (e.g. periodically check level of
fluids, tyre pressure, etc.).
Scheduled Servicing is offered by all
Fiat Dealerships according to a set time
schedule. If, during each operation, in
addition to the ones scheduled, the
need arises for further replacements or
repairs, these may be carried out with
the owner's explicit agreement only.
If your vehicle is used frequently for
towing, the interval between one
service operation and the next should
be reduced.IMPORTANT Scheduled Servicing
interventions are set out by the
Manufacturer. Failure to have them
carried out may invalidate the warranty.
It is advisable to inform a Fiat
Dealership of any small operating
irregularities without waiting for the next
service.
PERIODIC CHECKS
Every1,000km or before long
journeys, check and if necessary, top
up: engine coolant level; brake fluid
level; screen washer fluid level; tyre
inflation pressure and condition; lighting
system operation (headlights, direction
indicators, hazard warning lights, etc.);
screen washer/wiper system operation
and positioning/wear of windscreen/
rear window wiper blades.
Every3,000km, check and top up if
required: engine oil level.
HEAVY-DUTY USE OF THE
VEHICLE
If the vehicle is used under one of the
following conditions:
❒towing a trailer or caravan;
❒dusty roads;
❒short, repeated journeys (less than
7-8 km) at sub-zero outside
temperatures;❒engine often idling or driving long
distances at low speeds or long periods
of inactivity;
the following checks must be carried
out more often than indicated in the
Scheduled Servicing Plan:
❒check front disc brake pad condition
and wear;
❒check cleanliness of bonnet and
luggage compartment locks,
cleanliness and lubrication of linkage;
❒visually inspect conditions of: engine,
gearbox, transmission, pipes and
hoses (exhaust/fuel system/brakes) and
rubber elements (gaiters/sleeves/
bushes, etc.);
❒check battery charge and battery
fluid level (electrolyte);
❒visually inspect conditions of the
accessory drive belts;
❒check and, if necessary, change
engine oil and replace oil filter;
❒check and, if necessary, replace
pollen filter;
❒check and, if necessary, replace air
cleaner.
133

SCHEDULED SERVICING PLAN (petrol versions)
The checks listed in the Scheduled Servicing Plan, after reaching 120,000 km/8 years, must be cyclically repeated starting from
the first interval, thus following the same intervals as before.
Thousands of miles 9 18 27 36 45 54 63 72 81 90
Thousands of kilometres 15 30 45 60 75 90 105 120 135 150
Years12345678910
Check tyre condition/wear and adjust
pressure, if necessary; check “Fix&Go
Automatic” kit recharge expiry date
(for versions/markets, where provided)●●●●●●●●●●
Check operation of lighting system
(headlights, direction indicators,
hazard warning lights, luggage
compartment, passenger
compartment, glove compartment,
instrument panel warning lights, etc.)●●●●●●●●●●
Check and, if necessary, top up fluid
levels (engine coolant, hydraulic
clutch/brakes, windscreen washer,
battery, etc.)●●●●●●●●●●
Check exhaust emissions/smokiness●●●●●●●●●●
Use the diagnosis socket to check
supply/engine management systems
operation, emissions and, for
versions/markets, where provided,
engine oil degradation●●●●●●●●●●
134
SERVICING AND MAINTENANCE

Thousands of miles 9 18 27 36 45 54 63 72 81 90
Thousands of kilometres 15 30 45 60 75 90 105 120 135 150
Years12345678910
Change engine oil and replace oil filter
(2)●●●●●
Replace spark plugs (3)●●●●●
Change the brake fluid (4)●●●●●
Replace filter inside the pressure
regulator (LPG versions only)●
Replace paper filter (LPG in gaseous
state) (LPG versions only)●●●●●
(2) If the vehicle is used mainly on urban routes or the annual distance travelled is less than 10,000 km, the engine oil and engine oil filter must be changed every
year.
(3) For 0.9 TwinAir Turbo 105 HP versions, to guarantee correct operation and prevent serious damage to the engine, it is essential to proceed as follows: only use
spark plugs specifically certified for these engines; all spark plugs should be of the same type and brand (see the “Engine” paragraph in the "Technical
Specifications" section); strictly comply with the replacement intervals in the Scheduled Servicing Plan.
It is advisable to contact a Fiat Dealership for plug replacement.
(4) The brake fluid replacement has to be done every two years, irrespective of the mileage
138
SERVICING AND MAINTENANCE

SCHEDULED SERVICING PLAN (Diesel versions)
The checks listed in the Scheduled Servicing Plan, after reaching 120,000 km/6 years, must be cyclically repeated starting from
the first interval, thus following the same intervals as before.
Thousands of miles 12 24 36 48 60 72 84 96 108 120
Thousands of kilometres 20 40 60 80 100 120 140 160 180 200
Years12345678910
Check tyre condition/wear and adjust
pressure, if necessary; check “Fix&Go
Automatic” kit recharge expiry date
(for versions/markets, where provided)●●●●●●●●●●
Check operation of lighting system
(headlights, direction indicators,
hazard warning lights, luggage
compartment, passenger
compartment, glove compartment,
instrument panel warning lights, etc.)●●●●●●●●●●
Check and, if necessary, top up fluid
levels (engine coolant, hydraulic
clutch/brakes, windscreen washer,
battery, etc.)●●●●●●●●●●
Check exhaust emissions/smokiness●●●●●●●●●●
Use the diagnosis socket to check
supply/engine management systems
operation, emissions and, for
versions/markets, where provided,
engine oil degradation●●●●●●●●●●
140
SERVICING AND MAINTENANCE

Thousands of miles 12 24 36 48 60 72 84 96 108 120
Thousands of kilometres 20 40 60 80 100 120 140 160 180 200
Years12345678910
Change engine oil and replace oil filter
(2) (3)
Replace accessory drivebelt(s) (4)●
Replace toothed timing drive belt (1.3
16V MultiJet versions excluded) (4)●
Replace fuel filter cartridge (5)●●●
(2) The actual interval for changing engine oil and replacing the engine oil filter depends on the vehicle usage conditions and is signalled by the warning light or
message in the instrument panel. In any case, it must never exceed 2 years.
(3) If the vehicle is mainly used in towns and cities, change the engine oil and filter every year.
(4) Areas that are not dusty: recommended maximum mileage 120,000 km. Regardless of the mileage, the belt must be replaced every 6 years.
Dusty areas and/or demanding use of the vehicle (cold climates, town use, long periods of idling): advised maximum mileage 60,000 km. Regardless of the
mileage, the belt must be replaced every 4 years.
(5) If the vehicle runs on fuel with quality below the relevant European specification, this filter must be replaced every 20,000 km
143

ENGINE COMPARTMENT.
CHECKING LEVELS
148) 149)69)
0.9 TwinAir Turbo 105 HP versions
A. Engine oil dipstick – B. Engine oil cap/filler – C. Engine coolant – D. Windscreen/rear window washer fluid – E. Brake fluid – F. Battery
144F0Y0180C
145

1.4 16V 95 HP versions
A. Engine oil dipstick – B. Engine oil cap/filler – C. Engine coolant – D. Windscreen/rear window washer fluid – E. Brake fluid – F. Battery
145F0Y0181C
146
SERVICING AND MAINTENANCE

1.4 16V 120 HP versions
A. Engine oil dipstick – B. Engine oil cap/filler – C. Engine coolant – D. Windscreen/rear window washer fluid – E. Brake fluid – F. Battery
146F0Y0399C
147

1.3 16V MultiJet versions
A. Engine oil dipstick – B. Engine oil cap/filler – C. Engine coolant – D. Windscreen/rear window washer fluid – E. Brake fluid – F. Battery
147F0Y0182C
148
SERVICING AND MAINTENANCE