engine FIAT 500L LIVING 2016 2.G Repair Manual

1.6 16V 105 HP MultiJet versions
A. Engine oil dipstick – B. Engine oil cap/filler – C. Engine coolant – D. Windscreen/rear window washer fluid – E. Brake fluid – F. Battery
148F0Y0314C
149

1.6 16V 120 HP MultiJet versions
A. Engine oil dipstick – B. Engine oil cap/filler – C. Engine coolant – D. Windscreen/rear window washer fluid – E. Brake fluid – F. Battery
149F0Y0413C
150
SERVICING AND MAINTENANCE

ENGINE OIL
150)70) 71)4)
Check that the oil level is between the
MIN and MAX references on the
dipstick A. If the oil level is near or even
under the MIN mark, add oil using the
filler B to reach the MAX mark. Take out
the engine oil dipstick A, clean it with
a lint-free cloth and reinsert it. Extract
the engine oil dipstick again and check
that the level is between the MIN and
MAX marks on the dipstick. On 0.9
TwinAir Turbo 105 HP versions,
unscrew the cap, clean the dipstick
with a lint-free cloth, reinsert the
dipstick and screw the cap back on.
Unscrew the cap again and check that
the engine oil level is between the
MIN and MAX marks on the dipstick.
Engine oil consumption: the
maximum engine oil consumption is
usually 400 grams every 1000 km.
During the initial period of use the
engine oil consumption conditions
should be considered as having
stabilised after the first 5000 - 6000 k m .
ENGINE COOLANT
151)72)If the level is too low, unscrew the cap
of reservoir C and add the fluid
described in the "Technical
Specifications" chapter.
WINDSCREEN/REAR
WINDOW WASHER FLUID
152) 153)
If the level is too low, lift reservoir cap D
and add the fluid described in the
"Technical Specifications" chapter.
IMPORTANT The headlight washer
system will not operate when the fluid
level is low, even though the
windscreen/rear window washer
continues to operate. On some
versions there is a reference notch on
the dipstick: ONLY the windscreen/rear
window washer operates with the
level below this reference.
BRAKE FLUID
154) 155)73)
Check that the fluid is at the max. level.
If the fluid level in the reservoir is too
low, undo reservoir cap E and add the
fluid described in the "Technical
Specifications" chapter.
DUALOGIC GEARBOX
CONTROL OIL
5)The gearbox control oil level should only
be checked at a Fiat Dealership.
BATTERY
156) 157) 158) 159)6)
The battery does not require the
electrolyte to be topped up with distilled
water. A periodic check carried out at
a Fiat Dealership is, however, necessary
to check efficiency.
IMPORTANT After the battery is
disconnected, the steering must be
initialised. The
warning light on the
instrument panel switches on to
indicate this. To carry out this
procedure turn the steering wheel all
the way from one end to the other
or drive in a straight line for about a
hundred metres.
IMPORTANT If the charge level remains
under 50% for a long time, the battery
is damaged by sulphation, reducing
its capacity and efficiency at start-up.
151

CLIMATE CONTROL
SYSTEM MAINTENANCE
In winter, the climate control system
must be turned on at least once a
month for about 10 minutes. Before
summer, have the system checked at a
Fiat Dealership.
WARNING
148)Never smoke when performing
operations in the engine compartment.
Flammable gases and fumes may be
present and risk igniting.
149)Be very careful when working in the
engine compartment when the engine
is hot: you may get burnt.
150)If the engine oil is being topped up,
wait for the engine to cool down before
loosening the filler cap, particularly for
vehicles with aluminium cap (where
provided). IMPORTANT: risk of burns!
151)The cooling system is pressurised. If
necessary, only replace the cap with
another original one or the operation of the
system may be adversely affected. Do
not remove the reservoir cap when the
engine is hot: risk of burns.
152)Do not travel with the washer fluid
reservoir empty: the washer operation
is essential for improving visibility. Repeated
operation of the system without fluid could
damage or cause rapid deterioration of
some system components.153)Certain commercial additives for
washer fluids are inflammable. The engine
compartment contains hot components
which may set it on fire.
154)Brake fluid is poisonous and highly
corrosive. In the event of accidental
contact, immediately wash the affected
parts with water and mild soap. Then rinse
thoroughly. Call a doctor immediately if
swallowed.
155)The
symbol on the container
indicates a synthetic brake fluid, which is
different from a mineral fluid. Using a
mineral fluid will damage the special rubber
seals of the braking system beyond repair.
156)Battery fluid is poisonous and
corrosive. Avoid contact with the skin and
eyes. Keep open flames away from the
battery and do not use objects that might
create sparks: risk of explosion and fire.
157)Using the battery with insufficient
fluid irreparably damages the battery and
may cause an explosion.
158)If the vehicle must remain unused for
a long time at a very low temperature,
remove the battery and take it to a warm
place, to avoid freezing.
159)When performing any operation on
the battery or near it, always protect your
eyes with special goggles.
WARNING
69)Be careful not to confuse the various
types of fluids while topping up: they
are not compatible with each other!
Topping up with an unsuitable fluid could
severely damage your vehicle.70)The oil level should never exceed the
MAX mark.
71)Do not add oil with specifications other
than those of the oil already in the engine.
72)PARAFLU
UPanti-freeze fluid is used
in the engine cooling system; use the same
fluid type as that already in the cooling
system when topping up. PARAFLU
UP
may not be mixed with other types of
anti-freeze fluids. In the event of topping up
with an unsuitable product, under no
circumstances start the engine and contact
a Fiat Dealership.
73)Avoid allowing brake fluid, which is
extremely corrosive, to come into contact
with painted areas. Should it happen, wash
immediately with water.
74)Incorrect assembly of electrical and
electronic accessories may cause severe
damage to your vehicle. Go to a Fiat
Dealership if you want to install accessories
(e.g. anti-theft, radio phone, etc.): they will
suggest the most suitable devices and
advise you whether a higher capacity
battery needs to be installed.
WARNING
4)Used engine oil and oil filters contain
substances which are harmful to the
environment. You are advised to contact a
Fiat Dealership to have the oil and filters
changed.
5)Used transmission fluid contains
substances that are harmful to the
environment. It is advisable to contact a
Fiat Dealership to have the fluid changed.
152
SERVICING AND MAINTENANCE

TECHNICAL SPECIFICATIONS
Everything you may find useful for
understanding how your vehicle
is made and works is contained in this
chapter and illustrated with data, tables
and graphics. For the enthusiasts and
the technician, but also just for those
who want to know every detail of their
vehicle.IDENTIFICATION DATA....................160
ENGINE CODES - BODYWORK
VERSIONS ......................................161
ENGINE ..........................................163
WHEELS .........................................167
DIMENSIONS ..................................174
PERFORMANCE .............................177
WEIGHTS........................................180
SUPPLIES .......................................191
FLUIDS AND LUBRICANTS ............193
FUEL CONSUMPTION ....................195
CO2 EMISSIONS ............................200
PRESCRIPTIONS FOR HANDLING
THE VEHICLE AT THE END OF ITS
LIFE ................................................205
159

IDENTIFICATION
DATA
VIN PLATE
This is applied on the left side of the
luggage compartment fig. 157 (lift the
mat for access) and bears the following
data:
AName of manufacturer.
BType-approval number.
CVehicle type identification code.
DChassis serial number.
EMaximum permitted weight of vehicle
fully laden.
FMaximum permitted weight of vehicle
fully laden plus trailer.
GMaximum permitted weight on first
axle (front).
HMaximum permitted weight on
second axle (rear).
IEngine type.
LBodywork version code.
MSpare part number.
NCorrect value of smoke coefficient
(for diesel engines).
BODYWORK PAINT
IDENTIFICATION PLATE
This is fitted to the inside of the tailgate
and bears the following data fig. 158:
APaint manufacturer.
BColour name.
CFiat colour code.
DRespray and touch-up colour code.
CHASSIS MARKING
It is printed on the crossmember under
the passenger side seat and bears
the following data:
❒type of vehicle;
❒chassis serial number.
ENGINE MARKING
It is stamped on the cylinder block and
includes the type and the engine serial
number.
157F0Y0501C
158F0Y0003C
160
TECHNICAL SPECIFICATIONS

ENGINE CODES - BODYWORK VERSIONS
VERSIONS FOR COMPLIANCE WITH NEW STANDARDS
Versions Engine codes Bodywork versions
0.9 TwinAir Turbo 105HP199B6000199LYC1B L2U
199LYC1B L2V
(****)
199LYC1B L2Z(*)
199LYC1B L2AF(**)
199LYC1B L2AG(***)
199LYC1B HL2Z(*) (****)
199LYC1B L2AA(*) (****)
199LYC1B HL2AA(*) (****)
1.4 16V 95 HP843A1000199LYB1B L1G
199LYB1B L1N(*)
199LYB1B L1L(**)
199NYB1B LB0C(*****)
1.4 16V 120HP940B7000199LYF1B L7AC
199LYF1B L7AD(*)
199LYF1B L7AE(**)
199LYF1B L7AF(***)
(****) For specific markets
(*) Trekking versions
(**) 500L LIVING version (5-seater)
(***) 500L LIVING version (7-seater)
(*****) PRO versions
161

Versions Engine codes Bodywork versions
1.4 16V 120 HP LPG940B7000199LYF1B L7AN
199LYF1B L7AP(*)
(*) Trekking versions
162
TECHNICAL SPECIFICATIONS

ENGINE
Versions 0.9 TwinAir Turbo Natural Power 0.9 TwinAir Turbo 105 HP
Type code 312A2000 199B6000
Cycle Otto Otto
Number and position of cylinders 2 in line 2 in line
Piston bore and stroke (mm) 80.5 x 86.0 80.5 x 86.0
Total displacement (cm³) 875 875
Compression ratio 10 ± 0.2 10 ± 0.2
METHANE PETROL
Maximum power (EC) (kW) 59 62.5 77
72
(*)
Maximum power (EC) (HP) 80 85 105
98(*)
corresponding engine speed (rpm) 5500 5500 5500
5750(*)
Maximum torque (EC) (Nm) 145 145 145
120(*)
Maximum torque (EC) (kgm) 14.8 14.8 14.8
12.2(*)
corresponding engine speed (rpm) 2500 2000 2000
1750(*)
Spark plugs NGK ILKR9G8 or NGK ILKR9H8 NGK ILKR9G8
FuelMethane for motor
vehiclesUnleaded petrol 95
RON (EN 228
Specification)Unleaded petrol 95 RON (EN 228 Specification)
Emission level Euro5/Euro6 Euro6
(*) Engine data with ECO button pressed
163

Versions 1.4 16V 95 HP 1.4 16V 120HP 1.4 16V 120 HP LPG
Type code 843A1000 940B7000 940B7000
Cycle Otto Otto Otto
Number and position of cylinders 4 in line 4 in line 4 in line
Piston bore and stroke (mm) 72.0 x 84.0 72.0 x 84.0 72.0 x 84.0
Total displacement (cm³) 1368 1368 1368
Compression ratio 11 ± 0,2 9.8 ± 0,2 9.8 ± 0,2
LPG PETROL
Maximum power (EC) (kW) 70 88 88 88
Maximum power (EC) (HP) 95 120 120 120
corresponding engine speed (rpm) 6000 5000 5000 5000
Maximum torque (EC) (Nm) 127 215 215 215
Maximum torque (EC) (kgm) 12.9 22 22 22
corresponding engine speed (rpm) 4500 2500 2500 2500
Spark plugs NGK DCPR7E-N-10 NGK IKR9J8 NGK IKR9J8
FuelUnleaded petrol 95
R.O.N. (EN 228
specifications)Unleaded petrol 95
R.O.N. (EN 228
specifications)LPG for motor
vehiclesUnleaded petrol 95
R.O.N. (EN 228
specifications)
Emission level Euro 6 Euro 6 Euro 6
164
TECHNICAL SPECIFICATIONS