Brake FIAT 500X 2015 2.G Workshop Manual

SCHEDULED SERVICING PLAN (1.6 MultiJet and 2.0 MultiJet versions)The checks listed in the Scheduled Servicing Plan, after reaching 120,000 km/6 years, must be cyclically repeated starting from
the first interval, thus following the same intervals as before.Thousands of miles 12 24 36 48 60 72 84 96 108 120
Thousands of kilometres 20 40 60 80 100 120 140 160 180 200
Years12345678910Check tyre condition/wear and adjust pressure, if
necessary. Check Fix&Go quick tyre repair kit recharge
expiry date (where provided)●●●●●●●●●●
Check operation of lighting system (headlights, direction
indicators, hazard warning lights, boot, passenger
compartment, glove compartment, instrument panel
warning lights, etc.)●●●●●●●●●●
Check and, if necessary, top up fluid levels (engine
coolant, hydraulic clutch/brakes, screen washer, battery,
etc.)●●●●●●●●●●
Check exhaust emissions/smokiness●●●●●●●●●●
Use the diagnosis socket to check supply/engine
management systems operation, emissions and, for
versions/markets, where provided, engine oil degradation●●●●●●●●●●
Visually inspect conditions of: exterior bodywork,
underbody protection, pipes and hoses (exhaust, fuel
system, brakes), rubber elements (gaiters, sleeves,
bushes, etc.)●●●●●
Check windscreen and rear window wiper blade position/
wear●●●●●
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Thousands of miles 12 24 36 48 60 72 84 96 108 120
Thousands of kilometres 20 40 60 80 100 120 140 160 180 200
Years12345678910Check operation of the wiper/washer system and adjust
jets, if necessary●●●●●
Check cleanliness of bonnet and boot locks, as well as
cleanliness and lubrication of linkages●●●●●
Visually inspect conditions and wear of front disc brake
pads and operation of pad wear indicator●●●●●●●●●●
Visually inspect conditions and wear of rear disc brake
pads and operation of pad wear indicator●●●●●●●●●●
Visual check of accessory drive belt(s) (versions without
automatic tensioner)●
Check tension of accessory drive belt (versions without
automatic tensioner)●●
Visually inspect conditions of toothed timing drive belt●●
Check drive transmission idler unit oil level (PTU) (4x4
versions)●●
Check rear differential oil level (4x4 versions)●●
Change engine oil and replace the oil filter (versions with
DPF) (2)(2) The actual interval for changing engine oil and replacing the engine oil filter depends on the vehicle usage conditions and is signalled by the warning light or
message in the instrument panel. In any case, it must never exceed 2 years. If the vehicle is mainly used in towns and cities, change the engine oil and filter
every year.
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Thousands of miles 12 24 36 48 60 72 84 96 108 120
Thousands of kilometres 20 40 60 80 100 120 140 160 180 200
Years12345678910Replace accessory drive belt(s) (3)
Replace toothed timing drive belt (3)
Replace fuel filter cartridge (4)●●●
Replace air cleaner cartridge (5)●●●●
Change brake fluid (or every 2 years)●●●●●
Replace passenger compartment cleaner (5) (O) (●)O●O●O●O●O●(3) Areas that are not dusty: recommended maximum mileage 120,000 km. Regardless of the mileage, the belt must be replaced every 6 years. Dusty areas and/or
demanding use (cold climates, town use, long periods of idling): recommended maximum mileage 60,000 km. Regardless of the mileage, the belt must be
replaced every 4 years.
(4) If the vehicle runs on fuel with quality below the relevant European specification, this filter must be replaced every 20,000 km
(5) If the vehicle is used in dusty areas, this cleaner must be replaced every 20,000 km.
(O) Recommended operations
(●) Mandatory operations
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●

PERIODIC CHECKSEvery1,000km or before long trips
check and, if necessary, top up:
❒engine coolant level;
❒brake fluid level;
❒windscreen washer fluid level;
❒tyre inflation pressure and condition;
❒operation of lighting system
(headlights, direction indicators, hazard
warning lights, etc.);
❒operation of screen washer/wiper
system and positioning/wear of
windscreen/rear window wiper blades.
Every3,000km, check and top up if
required: engine oil level.HEAVY-DUTY USE OF THE
VEHICLEIf the vehicle is used mainly under one
of the following conditions:
❒towing a trailer or motorhome;
❒dusty roads;
❒short, repeated journeys (less than
7-8 km) at sub-zero outside
temperatures;
❒engine often idling or driving long
distances at low speeds or long periods
of inactivity;
the following checks must be carried
out more often than indicated in the
Scheduled Servicing Plan:❒check front disc brake pad condition
and wear;
❒check cleanliness of bonnet and boot
locks, cleanliness and lubrication of
linkage;
❒visually inspect conditions of: engine,
gearbox, transmission, pipes and
hoses (exhaust/fuel system/brakes) and
rubber elements (boots/sleeves/
bushes, etc.);
❒check battery charge and battery
fluid level (electrolyte);
❒visually inspect conditions of the
accessory drive belts;
❒check and, if necessary, change
engine oil and replace oil filter;
❒check and, if necessary, replace
pollen filter;
❒check and, if necessary, replace air
cleaner.
On versions equipped with automatic
transmission AT9, change the
transmission oil and replace filters after
90,000 km (or 2 years) if the vehicle
is used in the following conditions: city
driving, short and repeated journeys
(less than 7-8 km) or frequent towing of
trailers or caravans.
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ENGINE COMPARTMENT
.
CHECKING LEVELS
156) 157)58)
.
1.4 Turbo MultiAir versionsA. Engine oil dipstick – B. Engine oil cap/filler – C. Engine coolant – D. Windscreen/rear window washer fluid – E. Brake fluid – F. Battery
138
F1B0171C
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1.6 E.torQ versionsA. Engine oil dipstick – B. Engine oil cap/filler – C. Engine coolant – D. Windscreen/rear window washer fluid – E. Brake fluid – F. Battery
139
F1B0234C
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1.6 16V MultiJet versionsA. Engine oil dipstick – B. Engine oil cap/filler – C. Engine coolant – D. Windscreen/rear window washer fluid – E. Brake fluid – F. Battery
140
F1B0172C
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2.0 16V MultiJet versionsA. Engine oil dipstick – B. Engine oil cap/filler – C. Engine coolant – D. Windscreen/rear window washer fluid – E. Brake fluid – F. Battery
141
F1B0173C
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ENGINE OIL
158)59)
Check the oil level a few minutes (about
5) after the engine has stopped, with
the vehicle parked on level ground.
Check that the oil level is between the
MIN and MAX references on the
dipstick A.
If the oil level is near or under the MIN
reference, add oil through the filler B
until it reaches the MAX reference.
Take out the engine oil dipstick A, clean
it with a lint-free cloth and reinsert it.
Extract it again and check that the level
is between the MIN and MAX marks
on the dipstick.Engine oil consumption
60)4)
The maximum engine oil consumption
is usually 400 grams every 1,000 km.
When the vehicle is new, the engine
needs to be run in; therefore the engine
oil consumption can only be considered
stabilised after the first 5,000 - 6,000
km.IMPORTANT After adding or changing
the oil, let the engine turn over for a few
seconds and wait a few minutes after
turning it off before you check the level.
ENGINE COOLANT
159)61)
If the level is too low, unscrew the cap
of reservoir C and add the fluid
described in the "Technical
Specifications" chapter.WINDSCREEN/REAR
WINDOW WASHER FLUID
160) 161)
If the level is too low, lift reservoir cap D
and add the fluid described in the
chapter "Technical Specifications".
IMPORTANT The headlight washer
system (present) will not operate when
the fluid level is low, even though the
windscreen/rear window washer
continues to operate.BRAKE FLUID
162) 163)62)
Check that the fluid is at the max. level.If the fluid level in the reservoir is too
low, undo reservoir cap E and add the
fluid described in the chapter "Technical
Specifications".
IMPORTANT Carefully clean the cap of
the reservoir and the surrounding
surface. Take great care to ensure that
impurities do not enter the reservoir
when the cap is opened.
For topping-up, always use a funnel
with integrated filter with mesh equal to
or lower than 0.12 mm.
IMPORTANT Brake fluid is hygroscopic
(i.e. it absorbs moisture). For this
reason, if the vehicle is mainly used in
areas with a high degree of
atmospheric humidity, the fluid should
be replaced at more frequent intervals
than specified in the "Scheduled
Servicing Plan".
AUTOMATIC
TRANSMISSION
ACTIVATION SYSTEM OIL
5)
The transmission control oil level should
only be checked at a Fiat Dealership.
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160)Do not travel if the windscreen washer
reservoir is empty: using the windscreen
washer is essential for improving visibility.
Repeated operation of the system without
fluid could damage or cause rapid
deterioration of some system components.
161)Certain commercial additives for
windscreen washer fluids are inflammable.
The engine compartment contains hot
components which may set it on fire.
162)Brake fluid is poisonous and highly
corrosive. In the event of accidental
contact, immediately wash the affected
parts with water and mild soap. Then rinse
thoroughly. In the case of swallowing
immediately call a doctor.
163)The symbol
, which is on the
container, indicates a synthetic brake fluid,
which is different from a mineral fluid.
Use of a mineral-based fluid will damage
the special rubber seals of the braking
system beyond repair.
164)Battery fluid is poisonous and
corrosive. Avoid contact with the skin and
eyes. Keep naked flames or possible
sources of sparks away from the battery:
risk of explosion or fire.
165)Using the battery when the fluid is too
low can damage it irreparably and generate
a risk of explosion.
166)When performing any operation on
the battery or near it, always protect your
eyes with special goggles.
WARNING
58)Be careful not to confuse the various
types of fluids while topping up: they
are not compatible with each other!
Topping up with an unsuitable fluid could
severely damage your vehicle.
59)The oil level should never exceed the
MAX mark.
60)Do not add oil with specifications other
than those of the oil already in the engine.
61)PARAFLU
UP
anti-freeze is used in
the engine cooling system. Use fluid of the
same type as that contained in the cooling
system for any top-ups. PARAFLU
UP
cannot be mixed with any other type of
fluid. If this happens, do not start the
engine under any circumstances
and contact a Fiat Dealership.
62)Avoid allowing brake fluid, which is
extremely corrosive, to come into contact
with painted areas. Should it happen, wash
immediately with water.
63)If the vehicle must remain unused for a
long time at a very low temperature,
remove the battery and take it to a warm
place, to avoid freezing.
64)Incorrect assembly of electrical and
electronic accessories may cause severe
damage to your vehicle. Go to a Fiat
Dealership if you want to install accessories
(e.g. anti-theft, radio phone, etc.): they will
suggest the most suitable devices and
advise you whether a higher capacity
battery needs to be installed.
WARNING
4)The used engine oil and the filter that
has been replaced contain substances that
are harmful to the environment. It is
advisable to contact a Fiat Dealership to
have the oil and filters changed.
5)Used transmission fluid contains
substances that are harmful to the
environment. It is advisable to contact a
Fiat Dealership to have the fluid changed.
6)Batteries contain substances which
are very dangerous for the environment.
For battery replacement, contact a Fiat
Dealership.
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