brake FIAT DOBLO 2009 2.G Workshop Manual

239
KNOW
YOUR
VEHICLE
SAFETY
STARTING
AND
DRIVING
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
SERVICING
AND
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
1.4
1240
750
675
1090
1140
1990
1000
500
75
601270
750
675
1090
1140
2020
1000
500
75
601310
750
675
1090
1140
2060
1300
500
75
60
1.3 Multijet1.6 Multijet2.0 Multijet
1350
750
675
1120
1140
2100
1500
500
75
60
CARGO SHORT WHEELBASE WEIGHTS
Weights (kg)
Unladen weight (with all fluids,
fuel tank filled to 90%
and without optional extras)
Payload including
the driver (*):
Payload
excluding the driver (*):
Maximum permitted loads (**)
– front axle:
– rear axle:
– total:
Towable loads
– braked trailer:
– non-braked trailer:
Maximum load on roof (***):
Maximum load on the ball joint
(braked trailer):
(*) If special equipment is fitted (sunroof, tow hitch, etc.) the unladen vehicle weight increases, thus reducing the specified payload.
(**) Loads that must not be exceeded. The user is responsible for arranging goods in the luggage compartment and/or load carrying plat-
form within the maximum permitted loads.
(***) Including the weight of any carrying systems fitted (Lineaccessori Fiat bars/box).

240
KNOW
YOUR
VEHICLE
SAFETY
STARTING
AND
DRIVING
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
SERVICING
AND
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
1.4
1260
900
825
1090
1450
2160
1000
500
75
601290
1000
925
1090
1450
2290
1000
500
75
601330
1000
925
1090
1450
2330
1300
500
75
60
1.3 Multijet1.6 Multijet2.0 Multijet
1370
1000
925
1120
1450
2370
1500
500
75
60
CARGO SHORT WHEELBASE EXTRA CAPACITY WEIGHTS
Weights (kg)
Unladen weight (with all fluids,
fuel tank filled to 90%
and without optional extras)
Payload including
the driver (*):
Payload
excluding the driver (*):
Maximum permitted loads (**)
– front axle:
– rear axle:
– total:
Towable loads
– braked trailer:
– non-braked trailer:
Maximum load on roof (***):
Maximum load on the ball joint
(braked trailer):
(*) If special equipment is fitted (sunroof, tow hitch, etc.) the unladen vehicle weight increases, thus reducing the specified payload.
(**) Loads that must not be exceeded. The user is responsible for arranging goods in the luggage compartment and/or load carrying plat-
form within the maximum permitted loads.
(***) Including the weight of any carrying systems fitted (Lineaccessori Fiat bars/box).

241
KNOW
YOUR
VEHICLE
SAFETY
STARTING
AND
DRIVING
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
SERVICING
AND
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
1260
750
675
1090
1140
2010
1000
500
75
60
1.42.0 Multijet
1370
750
675
1120
1140
2120
1500
500
75
60
CARGO SHORT WHEELBASE HIGH-ROOF WEIGHTS
Weights (kg)
Unladen weight (with all fluids, fuel tank filled to
90% and without optional extras)
Payload including the driver (*):
Payload excluding the driver (*):
Maximum permitted loads (**)
– front axle:
– rear axle:
– total:
Towable loads
– braked trailer:
– non-braked trailer:
Maximum load on roof (***):
Maximum load on ball joint (braked trailer):
(*) If special equipment is fitted (sunroof, tow hitch, etc.) the unladen vehicle weight increases, thus reducing the specified payload.
(**) Loads that must not be exceeded. The user is responsible for arranging goods in the luggage compartment and/or load carrying plat-
form within the maximum permitted loads.
(***) Including the weight of any carrying systems fitted (Lineaccessori Fiat bars/box).

242
KNOW
YOUR
VEHICLE
SAFETY
STARTING
AND
DRIVING
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
SERVICING
AND
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
1280
900
825
1090
1450
2180
1000
500
75
60
1.42.0 Multijet
1390
1000
925
1120
1450
2390
1500
500
75
60
CARGO SHORT WHEELBASE HIGH-ROOF EXTRA CAPACITY WEIGHTS
Weights (kg)
Unladen weight (with all fluids, fuel tank filled to
90% and without optional extras)
Payload including the driver (*):
Payload excluding the driver (*):
Maximum permitted loads (**)
– front axle:
– rear axle:
– total:
Towable loads
– braked trailer:
– non-braked trailer:
Maximum load on roof (***):
Maximum load on ball joint (braked trailer):
(*) If special equipment is fitted (sunroof, tow hitch, etc.) the unladen vehicle weight increases, thus reducing the specified payload.
(**) Loads that must not be exceeded. The user is responsible for arranging goods in the luggage compartment and/or load carrying plat-
form within the maximum permitted loads.
(***) Including the weight of any carrying systems fitted (Lineaccessori Fiat bars/box).

243
KNOW
YOUR
VEHICLE
SAFETY
STARTING
AND
DRIVING
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
SERVICING
AND
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
1.4
1300
900
825
1090
1450
2200
1000
500
75
601330
1000
925
1090
1450
2330
1000
500
75
601370
1000
925
1090
1450
2370
1300
500
75
60
1.3 Multijet1.6 Multijet2.0 Multijet
1410
1000
925
1120
1450
2410
1500
500
75
60
CARGO LONG WHEELBASE WEIGHTS
Weights (kg)
Unladen weight (with all fluids,
fuel tank filled to 90%
and without optional extras)
Payload including
the driver (*):
Payload
excluding the driver (*):
Maximum permitted loads (**)
– front axle:
– rear axle:
– total:
Towable loads
– braked trailer:
– non-braked trailer:
Maximum load on roof (***):
Maximum load on the ball joint
(braked trailer):
(*) If special equipment is fitted (sunroof, tow hitch, etc.) the unladen vehicle weight increases, thus reducing the specified payload.
(**) Loads that must not be exceeded. The user is responsible for arranging goods in the luggage compartment and/or load carrying plat-
form within the maximum permitted loads.
(***) Including the weight of any carrying systems fitted (Lineaccessori Fiat bars/box).

244
KNOW
YOUR
VEHICLE
SAFETY
STARTING
AND
DRIVING
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
SERVICING
AND
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
1.4
1170
990
915
1090
1450
2160
1000
500
0
601210
1080
1005
1090
1450
2290
1000
500
0
601265
1065
990
1090
1450
2330
1300
500
0
601215
1075
1000
1090
1450
2290
1000
500
0
60
1.3 Multijet
Euro 41.3 Multijet
Euro 5 1.6 Multijet2.0 Multijet
1290
1080
1005
1120
1450
2370
1500
500
0
60
LOW-LEVEL CHASSIS SHORT WHEELBASE WEIGHTS
Weights (kg)
Unladen weight (with all fluids,
fuel tank filled to 90%
and without optional extras)
Payload including
the driver (*):
Payload
excluding the driver (*):
Maximum permitted loads (**)
– front axle:
– rear axle:
– total:
Towable loads
– braked trailer:
– non-braked trailer:
Maximum load on roof:
Maximum load on the ball joint
(braked trailer):
(*) If special equipment is fitted (sunroof, tow hitch, etc.) the unladen vehicle weight increases, thus reducing the specified payload.
(**) Loads that must not be exceeded. The user is responsible for arranging goods in the luggage compartment and/or load carrying plat-
form within the maximum permitted loads.

245
KNOW
YOUR
VEHICLE
SAFETY
STARTING
AND
DRIVING
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
SERVICING
AND
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
1.4
1185
1015
940
1090
1450
2200
1000
500
0
601225
1105
1030
1090
1450
2330
1000
500
0
601280
1090
1015
1090
1450
2370
1300
500
0
601230
1100
1025
1090
1450
2330
1300
500
0
60
1.3 Multijet
Euro 41.3 Multijet
Euro 5 1.6 Multijet2.0 Multijet
1305
1105
1030
1120
1450
2410
1500
500
0
60
LOW-LEVEL CHASSIS LONG WHEELBASE WEIGHTS
Weights (kg)
Unladen weight (with all fluids,
fuel tank filled to 90%
and without optional extras)
Payload including
the driver (*):
Payload
excluding the driver (*):
Maximum permitted loads (**)
– front axle:
– rear axle:
– total:
Towable loads
– braked trailer:
– non-braked trailer:
Maximum load on roof:
Maximum load on the ball joint
(braked trailer):
(*) If special equipment is fitted (sunroof, tow hitch, etc.) the unladen vehicle weight increases, thus reducing the specified payload.
(**) Loads that must not be exceeded. The user is responsible for arranging goods in the luggage compartment and/or load carrying plat-
form within the maximum permitted loads.

246
KNOW
YOUR
VEHICLE
SAFETY
STARTING
AND
DRIVING
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
SERVICING
AND
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
1.3 Multijet 1.4
CAPACITIES
litres
60
8-10
–
2.35
2.7
1.76
_
–
_kg
–
2
2.3
1.5
_
–
_litres
60 ()
8-10
–
3
3.2
2
_
–
_
kg
–
2,5
2,7
1,7
_
–
_
1.6 Multijet
litres
60 ()
8-10
–
4.5
4.9
2 (
■)
_
–
_
kg
–
3.6
3.9
1.7
_
–
_
2.0 Multijet
kg
–
3.6
3.9
1.7
_
–
_
litres
60 ()
8-10
–
4.5
4.9
2 (
■)
_
–
_Recommended fuels
Original products
Unleaded petrol with no less
than 95 RON
(EN 228 Specification)
() Diesel for motor vehicles
(EN 590 Specification)
Mixture of 50%
demineralised water and
50% PARAFLU UP(▲)
SELENIA K P.E /.
SELENIA WR P.E.
TUTELA CAR TECHNYX
(■) TUTELA GEARTECH
TUTELA GI/R
TUTELA TOP 4
Mixture of water and
TUTELA PROFESSIONAL
SC 35
Fuel tank:
including
a reserve
of:
Engine cooling
system
– with climate control:
Engine sump:
Engine sump
and filter:
Gearbox
casing/differential:
Hydraulic power
steering
Hydraulic brake circuit
with ABS:
Windscreen/rear
window washer
reservoir
(▲) When the vehicle is used in particularly harsh climate conditions, we recommend using a 60-40 mixture of PARAFLU UPand demineralised water.

248
KNOW
YOUR
VEHICLE
SAFETY
STARTING
AND
DRIVING
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
SERVICING
AND
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
Lubricants
and greases
for drive
transmission
system
Manual gearboxes
and mechanical
differentials
Manual
gearboxes and
mechanical differentials
Wheel side constant
velocity joints
Differential side
constant-velocity joints
Hydraulic power
steering
Hydraulic brakes
and hydraulic clutch
controls
Mixture:
50% water and
50% PARAFLU UP (❑)
To be mixed with diesel
(25 cc per 10 litres)
To be used diluted or
undiluted in
windscreen/rear window
washer/wiper systems Brake
fluid
Radiator
protection
Diesel
additive
Windscreen and
rear window
washer fluidTUTELA CAR
TECHNYX
Contractual Technical
Reference F010.B05
TUTELA CAR GEARTECH
Contractual Technical
Reference F704.C08
TUTELA ALL STAR
Contractual Technical
Reference F702.G07
TUTELA STAR 700
Contractual Technical
Reference F701.C07
TUTELA GI/R
Contractual Technical
Reference F428.H04
TUTELA TOP 4
Contractual Technical
Reference F001.A93
PARAFLU UP (
●)
Contractual Technical
Reference F101.M01
TUTELA DIESEL ART
Contractual Technical
Reference F601.L06
TUTELA
PROFESSIONAL SC 35
Contractual Technical
Reference F201.D02
SAE 75W-85 grade synthetic lubricant.
FIAT classification 9.55530- MX3.
SAE 75W-85 grade synthetic lubricant.
FIAT classification 9.55550-MZ3.
Molybdenum disulphide grease, for use at
high temperatures. Consistency NLGI 1-2.
FIAT classification 9.55580.
Grease for constant-velocity joints with low
friction coefficient. Consistency NLGI 0-1.
FIAT classification 9.55580.
Synthetic fluid for hydraulic
and electrohydraulic systems.
FIAT classification 9.55550- AG3.
Synthetic fluid, NHTSA n° 116 DOT 4, ISO 4925
SAE J-1704, CUNA NC 956- 01.
FIAT classification 9.55597.
Red protective with antifreeze action, based on
inhibited monoethyl glycol with organic
formula. Exceeds CUNA NC 956-16,
ASTM D 3306 specifications. FIAT classification 9.555323.
Additive for diesel antifreeze, protecting diesel engines
Mixture of spirits and surfactants.
Exceeds CUNA NC 956-11 specifications.
FIAT classification 9.55522.
Use Quality specifications of fluids and lubricants Genuine lubricants Applications for correct vehicle operation and fluids
(●) IMPORTANT Do not use fluids with different specifications for topping up or mixing.
(❑) When the vehicle is used in particularly harsh climate conditions, we recommend using a mixture of 60% PARAFLU UPand 40%
demineralised water.

261
KNOW
YOUR
VEHICLE
SAFETY
STARTING
AND
DRIVING
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
SERVICING
AND
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
Automatic climate
control .................................. 51
Battery
– jump starting .................. 155
– maintenance ................... 208
– replacement .................... 207
– tips for extending life .... 208
Body marking ...................... 220
Body paintwork
identification plate............. 220
Bodywork codes ................ 221
Bodywork versions ............. 221
Bodywork
– bodywork version
codes ................................ 221
– cleaning, care and
maintenance ................... 214Bonnet
– opening/closing ..... 91-92-93
Boot courtesy light ............... 67
Boot ......................................... 85
– expanding the boot ......... 89
– parcel shelf (removal) ...... 88
– removing the parcel
shelf .................................... 88
– securing your load ............ 90
Boot
– emergency opening from
the inside.........................85-86
– expanding the boot .......... 89
– opening with remote
control................................... 6
– securing your load ............ 91
Brake Assist system............... 98
Brake fluid
– specifications................... 248 ABS system ............................ 96
ABS .......................................... 96
Additional brake light
– bulb replacement ........... 176
Adjusting the mirrors .... 40-41
Adjusting the seats ............... 30
Adjusting the vehicle’s
interior lighting .................... 20
Air filter ................................ 206
Air recirculation ........ 46-49-56
Air vents ................................. 43
Airbag deactivation ............ 130
Antifreeze
– checking levels and
topping up ....................... 202
– specifications .................. 248
Ashtray .................................... 75
ASR (system) ....................... 100
INDEX