wheel FIAT DUCATO 2007 3.G Owner's Guide

160
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CORRECT USE
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VEHICLE
IN AN
EMERGENCY
To change a wheel proceed as
follows:
❒stop the vehicle in a position that is
not dangerous for oncoming traffic
where you can change the wheel safe-
ly. The ground should be flat and ad-
equately firm;
❒turn the engine off and pull up the
handbrake;
❒engage first gear or reverse;
❒wear the reflecting safety jacket (com-
pulsory by law in certain countries) be-
fore getting out of the vehicle;
❒alert other drivers that the vehicle is
stationary, using the proper devices in
compliance with the regulations in
force (e.g.: warning triangle, hazard
warning lights, etc …);
❒take the extension and the wrench
from the tool bag under the passen-
ger’s seat (see “Compartment under
the front passenger’s seat” in section
“dashboard and controls”);
The jack shall only be used
for changing wheels on the
vehicle with which it is provided or on
vehicles of the same model. It must
not be used for other purposes such
as for instance raising vehicles of oth-
er models. In no case should it be used
for repairs under the vehicle. Incor-
rect positioning of the jack may cause
the jacked vehicle to fall. Do not use
the jack for higher capacities than
stated on its label.
WARNING
Never tamper with the in-
flation valve. Never place
tools between the rim and tyre.
Check and restore, if required, the
pressure of tyres and spare wheel to
the values given in section “Technical
Specifications”.
WARNING
Please note:
❒the jack weight is 4.5 kg;
❒the jack requires no adjustment;
❒the jack cannot be repaired. If it breaks
it must be replaced with a new jack;
❒no tool other than its cranking device
may be fitted on the jack.
fig. 3F0N0193m
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IN AN
EMERGENCY
❒on versions with alloy wheels, remote
the press-fitted hub cap;
❒loosen one turn the bolts of the wheel
to change;
❒turn the ring nut to extend the jack
partially;
❒set the jack near the lifting support
close to the wheel to change in the
points shown in fig. 3. For short wheelbase versions with re-
tractable footboard, the jack shall be
set in the point shown in fig. 4and
shall be suitably directed (45°) to avoid
interference with the retractable foot-
board;
❒warn anybody nearby that the vehicle
is about to be lifted. They must stay
clear and not touch the vehicle until
it is back on the ground. Jack the ve-
hicle.
fig. 4F0N0194m
fig. 5F0N0186m
fig. 6F0N0163m
fig. 7F0N0164m
After jacking the vehicle:
❒for chassis-cabs, from the rear right
side of the vehicle fig. 5use the
wrench to operate the wheel re-
straining device screw,
❒for vans, open 180° the load compart-
ment door and remove the cap from
the hole A-fig. 6to fit the extension B-
fig. 6and the wrench C-fig. 7;
– fit the extension B-fig. 6into the
hole;
– fit the wrench C-fig. 7and turn it
counterclockwise to lower the
spare wheel;
❒use the wrench Cto take the wheel
out of the vehicle fig. 7a;
❒loosen the knob D , remove the sup-
port Eand release the wheel.
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❒fit the spare wheel making the holes
G-fig. 9coincide with the respective
pins H. Make sure the contact surfaces
between spare wheel and hub are
clean so that the fastening bolts will
not come loose;
❒tighten the 5 fastening bolts;
❒operate the wheel wrench to lower
the vehicle and remove the jack;
❒fasten bolts completely, working in a
criss-cross fashion as shown in fig. 9.
When you have finished:
❒take the flat tyre, hook it to support
E-fig. 7band screw knob D-fig. 7b;
❒fit the wrench C-fig. 7to extension
B-fig. 6and turn it clockwise to raise
the spare wheel;
fig. 8F0N0167mfig. 9F0N0168m
The moving parts of the jack (screw and
joints) may also cause injury if touched.
Clean off any grease.
❒loosen the bolts completely using the
wrench F-fig. 8and remove the
wheel;
fig. 7aF0N0165m
fig. 7bF0N0166m
For both van fig. 9a and
chassis cab fig. 9b, after hav-
ing completed spare wheel raising/
locking, take out the wrench paying
attention not to turn it to opposite di-
rection making an attempt to ease
wrench extraction, in order to pre-
vent catch release.
WARNING
As regards vehicles equipped with alloy
wheel trims, proceed as follows:
– Take the relevant kit from the tool box;
– Assemble the relevant plate A-fig. 9c
on the alloy wheel, fixing it with the sup-
plied screws B-fig. 9cusing wrench
C-fig. 7;
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CORRECT USE
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VEHICLE
IN AN
EMERGENCY
QUICK TYRE REPAIR
KIT - FIX & GO automatic
The automatic Fix & Go fast tyre repair
kit is located in the front part of the pas-
senger compartment and contains:
❒bottle A containing sealer and fitted
with:
– filling pipe B;
– sticker Cbearing the notice “max.
80 km/h”, to be placed in a position
visible to the driver (on the instru-
ment panel) after fixing the tyre;
❒instruction brochure (see fig. 11), to
be used for prompt and proper use
of the quick repair kit and to be then
handed to the personnel charged with
handling the treated tyre;
❒compressor D-fig. 10including gauge
and connections;
❒adapters for inflating different ele-
ments.❒check for proper arrangement in the
space under the floor provided for the
purpose (the lifting system is provid-
ed with a stop limit catch; incorrect
positioning impair safety);
❒remove the extension B-fig. 6and re-
fit it together with the wrench C-
fig. 7into the tool compartment;
❒refit the tool compartment into the
proper space under the passenger’s
seat.
fig. 9aF0N0224m
fig. 9bF0N0223m
– Re-attach the wheel onto the support
turning it until it reaches the end of the
slot (as illustrated in fig. 9d) and fasten
the ball grip D-fig. 9d;
– Introduce the wheel disassembly wrench
C-fig. 7on extension B-fig. 6and turn
it clockwise in order to allow the spare
wheel to rise.
fig. 9cF0N0251m
fig. 9dF0N0252m
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IT SHOULD BE NOTICED THAT:
The sealing fluid of the quick tyre repair
kit is effective with external temperatures
between –20 °C and +50 °C.
The sealing fluid has limited life.
The compressor shall not be
operated for more than 20
minutes. Risk of overheating!. Tyres
repaired with the quick tyre repair kit
shall be used temporarily only.
WARNING
In the event of a puncture
caused by foreign bodies, it is
possible to repair tyres show-
ing damages on the track or
shoulder up to max 4 mm diameter.
Holes and damages on the
tyre side walls cannot be re-
paired. Do not use the quick tyre re-
pair kit if damaging is due to running
with flat tyre.
WARNING
Repairs are not possible in
case of damages on the
wheel rim (bad groove distortion
causing air loss). Do not remove for-
eign bodies (screws or nails) from the
tyre.
WARNINGIf the compressor stops due to excessive
overheating, wait a few minutes to allow
for compressor cooling, press the RESET
button set aside the compressor, then re-
activate the compressor.
fig. 11F0N0178m
Hand the instruction
brochure to the personnel
charged with treating the tyre re-
paired with the kit.
WARNING
fig. 10F0N0177m
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CORRECT USE
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IN AN
EMERGENCY
Side fig. 25 - 26
To change the bulb, proceed as follows:
❒move the mirror by hand to reach the
two fastening screws A;FRONT FOG LIGHTS
(where provided)
To change front fog lights A-fig. 27pro-
ceed as follows:
❒turn the steering wheel fully leftwards;
❒loosen the self-tapping screw and open
the lid on the front wheel box
❒remove the bayonet cap;
❒disconnect the connector;
❒release the bulb holder clip;
❒remove the bulb and change it;
❒fit the new bulb, making the outline
of the metallic section coincide with
the grooves on the headlight reflector,
refit the bulb holder clip and recon-
nect the electric connector;
❒refit the bayonet cap.
fig. 25F0N0169mfig. 27F0N0339mfig. 26F0N0170m
❒use the screwdriver provided to
loosen the screws and remove the
bulb holder unit releasing it from the
catches;
❒loosen the bulb turning it counter-
clockwise and change it B.
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CORRECT USE
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IN AN
EMERGENCY
fig. 45F0N0340m
JACKING THE
VEHICLE
If the vehicle is to be lifted, go to a Fiat
Dealership which is equipped with the arm
hoist or workshop lift.
Jack up the vehicle only by positioning the
jack arms or the shop jack in the points
shown in the figure.
TOWING THE VEHICLE
The vehicle has two eyes for anchoring the
towing device.
When towing, remember that
without the help of the brake
booster and power steering, a greater
effort is required on the pedal and
steering wheel. Do not use flexible ca-
bles for towing and avoid jerks. During
towing operations make sure that fas-
tening the joint to the vehicle does not
damage the components in contact
with it. When towing the vehicle, you
must comply with the specific traffic
regulations regarding the tow ring and
how to tow on the road.
WARNING
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EMERGENCY
fig. 46F0N0134m
Do not start the engine
when towing the vehicle.
WARNING
Before starting to tow, disen-
gage the steering lock (see
paragraph “Ignition device” in section
“Dashboard and controls”). When
towing, remember that without the
help of the brake booster and power
steering, a greater effort is required on
the pedal and steering wheel. Do not
use flexible cables for towing and
avoid jerks. During towing operations
make sure that fastening the joint to
the vehicle does not damage the com-
ponents in contact with it. When tow-
ing the vehicle, you must comply with
the specific traffic regulations regard-
ing the tow ring and how to tow on the
road.
WARNING
fig. 47F0N0135m
fig. 48F0N0136m
Front ring is housed in the tool compart-
ment under the front passenger’s seat.
To use it proceed as follows:
❒Open lid Aand remove it as shown in
fig. 46;
❒turn the knob Bcounterclockwise and
remove it fig. 46 to extract the com-
partment fig. 47;
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189
WARNING
LIGHTS AND
MESSAGES
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE VEHICLE
IN AN
EMERGENCY
VEHICLE
MAINTENANCE
SCHEDULED SERVICING ................................................ 190
SERVICE SCHEDULE........................................................... 191
ROUTINE MAINTENANCE ............................................. 195
HEAVY-DUTY ...................................................................... 195
CHECKING FLUID LEVELS................................................ 196
AIR FILTER ............................................................................ 202
POLLEN FILTER ................................................................... 202
BATTERY................................................................................ 202
WHEELS AND TYRES......................................................... 205
RUBBER HOSES.................................................................... 206
WINDSCREEN/REAR WINDOW WIPERS................... 206
BODYWORK........................................................................ 208
INTERIORS ............................................................................ 210
VV V
E E
H H
I I
C C
L L
E E
M M
A A
I I
N N
T T
E E
N N
A A
N N
C C
E E
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201
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TECHNICAL
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DASHBOARD
AND CONTROLS
SAFETY
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CORRECT USE
OF THE VEHICLE
IN AN
EMERGENCY
VEHICLE
MAINTENANCE
Brake fluid is poisonous and
highly corrosive. In the event
of accidental contact, wash the parts
involved immediately with neutral
soap and water, then rinse thor-
oughly. Call the doctor immediately
if the fluid is swallowed.
WARNING
The symbol πon the con-
tainer indicates synthetic
brake fluid, distinguishing it from the
mineral kind. Using mineral fluids ir-
reversibly damages the special brak-
ing system rubber seals.
WARNING
POWER STEERING
FLUID fig. 10
Check whether the fluid level in the tank
is at max. level. This operation should be
carried out with the vehicle on level
ground, engine not running and cold.
Check whether the fluid level is at MAX
mark on the dipstick integral with the tank
cap (for cold check use the level shown
on the 20 °C side on the dipstick).If the fluid level in the reservoir is below
the specified level, top up with one of the
products specified in table “Fluids and lu-
bricants” in section “Technical Specifica-
tions”, proceed as follows:
❒Start the engine and wait until the flu-
id level in the reservoir has stabilized.
❒With the engine started, turn repeat-
edly the steering wheel fully right-
wards and leftwards.
❒Top up until reaching the MAXmark
then refit the cap.
fig. 10F0N0109m
Do not allow the power
steering fluid to touch the
hot parts of the engine: it is inflam-
mable.
WARNING
Do not press down the pow-
er steering with the engine
running for over 8 seconds,
noise and risk of damages will
result.
Power steering fluid con-
sumption is extremely low. If
the fluid level needs topping
up again after a short period
of time, have the system checked for
leakage at a Fiat Dealership.
AIR CLEANER
Air cleaner replacement shall be carried
out at Fiat Dealership.
AIR FILTER – DUSTY ROADS
(where necessary)
The air filter specific for dusty areas is
equipped with a visual blockage signalling
device A-fig. 11. It is therefore necessary
to periodically check the blockage sensor
indicator (Please refer to the “Pro-
grammed Maintenance Plan” shown in the
Chapter “Maintenance and care”)
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