engine FIAT DUCATO 2007 Owner handbook (in English)

151
IN AN
EMERGENCY
VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
WARNING
LIGHTS AND
MESSAGES
GLOW PLUG
WARMING
(Multijet versions -
amber)
GLOW PLUG
WARMING FAILURE
(Multijet versions -
amber)
Glow plug warming
Turning the ignition key to MAR, the
warning light turns on and it will turn off
when glow plugs reach the preset tem-
perature. Start the engine immediately af-
ter warning light switching off.
IMPORTANT With hot ambient temper-
ature, warning light stays on for very short
time.
Glow plug warming failure
The warning light turns on when there is
a failure in the glow plug warming system.
Contact Fiat Dealership as soon as possi-
ble.
On certain versions the dedicated message
is displayed.
m
WATER IN DIESEL
FUEL FILTER
(Multijet versions - amber)
Turning the ignition key to MARthe
warning light turns on, but it should go off
after few seconds.
The warning light turns on when there is
water in the diesel fuel filter.
On certain versions the dedicated message
is displayed.
c
The presence of water in the
fuel circuit may cause serious
damage to the entire injec-
tion system and cause irreg-
ular engine operation. If the warning
light cturns on (on certain versions to-
gether with the message on the display)
contact Fiat Dealership as soon as pos-
sible to have the system relieved. If the
above indications come on immedi-
ately after refuelling, water has prob-
ably been poured into the tank: turn
the engine off immediately and contact
Fiat Dealership.
VEHICLE PROTECTION
SYSTEM FAILURE -
FIAT CODE
(amber)
Turning the key to MARthe warning light
shall flash only once and then go off.
The warning light turned on glowing
steadily with key at MAR, indicates:
❒possible failure (see” Fiat Code sys-
tem” in section “Dashboard and con-
trols”);
❒possible attempt to break-in with
alarm on; in this case the warning light
will turn off after about 10 seconds.
If with the engine running the warning light
Yflashes, this means that the vehicle is
not protected by the engine inhibitor de-
vice (see “Fiat Code system” in section
“Dashboard and controls”).
Contact Fiat Dealership to have all the key
memorised.
Y

152
IN AN
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MAINTENANCE
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SPECIFICATIONS
INDEX
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CORRECT USE
OF THE
VEHICLE
WARNING
LIGHTS AND
MESSAGES
GENERIC FAILURE
INDICATION
(amber)
The warning light turns on in the follow-
ing circumstances.
Engine oil pressure
sensor failure
The warning light comes on when the en-
gine oil pressure sensor is faulty. Contact
Fiat Dealership as soon as possible.
Inertial fuel cut-off switch
intervened
The warning light comes on when the in-
ertial fuel cut-off switch is triggered.
The display will show the dedicated mes-
sage.
è
EXTERNAL LIGHT
FAILURE (amber)
The warning light turns on
when one of the following lights
is failing:
– sidelights
– brake lights
– rear fog guards
– direction indicators.
The failure referring to these lights could
be: one or more blown bulbs, a blown
protection fuse or an electric connection
cut-off.
On certain versions the dedicated message
is displayed.
W
REAR FOG LIGHTS
(amber)
The warning light turns on
when the rear fog lights are turned on.
4
Rain sensor failure
(versions with multifunction
display)
The warning light on the dial turns on
when the rain sensor is faulty. Contact Fi-
at Dealership.
The display will show the dedicated mes-
sage.
Parking sensor failure
(versions with multifunction
display)
See what described for warning light
t.

156
IN AN
EMERGENCY
VEHICLE
MAINTENANCE
TECHNICAL
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INDEX
DASHBOARD
AND CONTROLS
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CORRECT USE
OF THE
VEHICLE
WARNING
LIGHTS AND
MESSAGES
AUTOMATIC
TRANSMISSION
FAILURE/MAX.
GEARBOX OIL
TEMPERATURE
(where provided) (red)
Turning the ignition key to MAR, the
warning light shall turn on but it should
turn off a few seconds later.
The warning light turns on flashing (to-
gether with the message on the display and
the buzzer) when the gearbox is failing.
The warning light turns on glowing steadi-
ly (together with the message on the dis-
play and the buzzer) when the automatic
transmission oil is too hot. SCHEDULED
SERVICING
(where provided)
This warning light turns on to in-
dicate servicing and it will stay on glowing
steadily until reaching the deadline. The
warning light will turn off after carrying out
servicing at Fiat Dealership or after 1000
km at servicing deadline.SELF-LEVELLING
SUSPENSIONS
FAILURE
(where provided) (red)
Turning the ignition key to MARthe
warning light shall turn on but it should
turn off a few seconds later.
The warning light will turn on to indicate a
failure at self-levelling suspension system.POSSIBLE PRESENCE OF ICE
ON THE ROAD
This indication starts flashing when the
outside temperature reaches or falls be-
low 3°C to warn the driver of the possi-
ble presence of ice on the road.
The display will show the dedicated mes-
sage (only for versions with a multifunc-
tional display).
LIMITED RANGE
(versions with multifunction
display)
The display will show the dedicated mes-
sage to warn the driver that the cruising
range is less than 50 km.
SPEED LIMIT EXCEEDED
The display will show the dedicated mes-
sage when the vehicle exceeds the set
speed limit (see “Multifunction Display” in
section “Dashboard and controls”). ENGINE COOLANT
LEVEL (red)
(where provided)
The warning light turns on when
the coolant level in radiator falls below the
min. level.
n
õ
Œ
t

157
WARNING
LIGHTS AND
MESSAGES
VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
IN AN
EMERGENCY
ENGINE STARTING ............................................................ 158
IF A TYRE IS PUNCTURED ................................................ 159
QUICK TYRE REPAIR KIT
FIX & GO automatic ............................................................. 163
WHEN NEEDING TO CHANGE A BULB .................... 168
IF AN EXTERIOR LIGHT BURNS OUT .......................... 170
IF AN INTERIOR LIGHT BURNS OUT ........................... 176
IF A FUSE BLOWS ................................................................. 177
IF THE BATTERY IS FLAT ................................................... 185
JACKING THE VEHICLE ..................................................... 186
TOWING THE VEHICLE .................................................... 186
I I
N N
A A
N N
E E
M M
E E
R R
G G
E E
N N
C C
Y Y

158
WARNING
LIGHTS AND
MESSAGES
VEHICLE
MAINTENANCE
TECHNICAL
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IINDEX
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CORRECT USE
OF THE
VEHICLE
IN AN
EMERGENCY
ENGINE
STARTING
EMERGENCY START-UP
If the instrument panel warning light
Yturns on glowing steadily, contact im-
mediately Fiat Dealership.
JUMP STARTING fig. 1-2
If the battery is flat, it is possible to start
the engine using an auxiliary battery with
the same capacity or a little higher than
the flat one.
Contact Fiat Dealership to have the bat-
tery checked/replaced.Proceed as follows:
❒lift the lid Ato connect to the battery
positive terminal fig. 1.
❒connect positive terminals (+near
the terminal) of the two batteries
with a jump lead;
❒connect with a second cable the nega-
tive terminal (–) of the auxiliary battery
to the ground point as shown in fig. 2;
❒start the engine;
❒when the engine has been started, re-
move the leads reversing the order
above.
If after a few attempts the engine does not
start, do not insist but contact the near-
est Fiat Dealership.
fig. 1F0N0075m
The starting procedure must
be carried out by qualified
personnel because incorrect opera-
tions may cause electrical discharge of
considerable intensity. The liquid con-
tained in the battery is poisonous and
corrosive. Avoid contact with the skin
and eyes. Keep naked flames and light-
ed cigarettes away from the battery
and do not cause sparks.
WARNING
fig. 2F0N0076m

159
WARNING
LIGHTS AND
MESSAGES
VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
IN AN
EMERGENCY
IMPORTANT Do not directly connect the
negative terminals of the two batteries:
sparks could ignite the flammable gas from
the battery. If the other battery is fitted in
another vehicle, prevent accidental con-
tacts between the metal parts of the two
vehicles.
BUMP STARTING
Never bump start the engine (by pushing,
towing, or coasting downhill) as this could
cause fuel to flow into the catalytic ex-
haust system and damage it beyond repair.
IMPORTANT Remember that the brake
booster and the power steering system
are not operating until the engine is start-
ed, a greater effort will therefore be re-
quired to press the brake pedal or turn
the steering wheel.IF A TYRE
IS PUNCTURED
GENERAL INSTRUCTIONS
Wheel changing and correct use of the
jack and spare wheel call for some pre-
cautions as listed below.
Alert other drivers that the
vehicle is stationary in com-
pliance with the regulations in force:
hazard warning lights, warning trian-
gle etc. Any passengers on board
should leave the vehicle, especially if
it is heavily laden. Passengers should
stay away from oncoming traffic
while the wheel is being changed on.
Pull the handbrake.
WARNING
The spare wheel is specific to
your vehicle, do not use it on
other models, or use the spare wheel
of other models on your vehicle.
Wheel bolts are specific to your vehi-
cle: do not use them on other models
and do not use bolts of other models.
WARNING
Have the punctured wheel
repaired and refitted as soon
as possible. Do not grease the threads
of bolts before installing them: they
might slip out.
WARNING

160
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CORRECT USE
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VEHICLE
IN AN
EMERGENCY
To change a wheel proceed as
follows:
❒stop the vehicle in a position that is
not dangerous for oncoming traffic
where you can change the wheel safe-
ly. The ground should be flat and ad-
equately firm;
❒turn the engine off and pull up the
handbrake;
❒engage first gear or reverse;
❒wear the reflecting safety jacket (com-
pulsory by law in certain countries) be-
fore getting out of the vehicle;
❒alert other drivers that the vehicle is
stationary, using the proper devices in
compliance with the regulations in
force (e.g.: warning triangle, hazard
warning lights, etc …);
❒take the extension and the wrench
from the tool bag under the passen-
ger’s seat (see “Compartment under
the front passenger’s seat” in section
“dashboard and controls”);
The jack shall only be used
for changing wheels on the
vehicle with which it is provided or on
vehicles of the same model. It must
not be used for other purposes such
as for instance raising vehicles of oth-
er models. In no case should it be used
for repairs under the vehicle. Incor-
rect positioning of the jack may cause
the jacked vehicle to fall. Do not use
the jack for higher capacities than
stated on its label.
WARNING
Never tamper with the in-
flation valve. Never place
tools between the rim and tyre.
Check and restore, if required, the
pressure of tyres and spare wheel to
the values given in section “Technical
Specifications”.
WARNING
Please note:
❒the jack weight is 4,5 kg;
❒the jack requires no adjustment;
❒the jack cannot be repaired. If it breaks
it must be replaced with a new jack;
❒no tool other than its cranking device
may be fitted on the jack.
fig. 3F0N0193m

167
WARNING
LIGHTS AND
MESSAGES
VEHICLE
MAINTENANCE
TECHNICAL
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INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
IN AN
EMERGENCY
❒if at laest 3 bar pressure is read, re-
store proper pressure specified in
paragraph” Tyre pressure” in section
“Technical Specifications” (with engine
running and handbrake on) and
restart;
❒drive with the utmost care to the
nearest Fiat Dealership.
FOR CHECKING AND
RESTORING PRESSURE ONLY
The compressor can be also used just for
restoring pressure. Disconnect the quick
connection Cand connect it directly to
the tyre valve fig. 15; in this way the cylin-
der is not connected to compressor and
the sealing fluid will not flow into the tyre.
NOTE If the tyre shall be deflated, con-
nect quick connection Cto the tyre valve
and press the yellow button set in the mid-
dle of the compressor switch.CYLINDER REPLACEMENT
PROCEDURE
To replace the cylinder proceed as fol-
lows:
❒disconnect connection A-fig. 17;
❒turn counter-clockwise the cylinder
to replace and raise it;
❒fit the new cylinder and turn it clock-
wise;
❒fit connection Aand connect tube B
into its seat.
It is of vital importance to
communicate that the tyre
has been repaired using the quick tyre
repair kit. Hand the instruction
brochure to the personnel charged
with treating the tyre repaired with
the kit.
WARNING
fig. 17F0N0184mfig. 15F0N0181m
Repair may not be possible
if tyres other than those sup-
plied with the vehicle are used. If the
tyres are replaced, it is advisable to
fit products approved by the manu-
facturer. Consult the Fiat Dealership.
WARNING

178
WARNING
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MESSAGES
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MAINTENANCE
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IINDEX
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SAFETY
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CORRECT USE
OF THE
VEHICLE
IN AN
EMERGENCY
FUSE LOCATION
Fuses are grouped into three fuse boxes
to be found respectively on the dashboard,
on the passenger compartment right pil-
lar and in the engine compartment.
Fuse box on the
dashboard
To gain access to the fuses in the fuse box
on the dashboard, loosen the fastening
screws A-fig. 39and remove the cover.
fig. 40F0N0096m
fig. 39F0N0095m

179
WARNING
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IN AN
EMERGENCY
fig. 42F0N0097m
fig. 41F0N0098m
Fuse box in engine compartment
To gain access to the fuse box, remove the
protection cover fig. 41.