wheel FIAT DUCATO 2016 3.G Service Manual

if after this operation it is still
impossible after 10 minutes to reach at
least 3 bar, do not start driving since
the tyre is excessively damaged and the
quick tyre repair kit cannot guarantee
proper hold, contact a Fiat Dealership;
if the tyre reaches the pressure
specified in “Inflation pressure”
paragraph in the "Technical Data"
section, start driving immediately;
after having driven for about 10
minutes, stop and recheck the tyre
pressure; remember to apply the
handbrake;
if a pressure value of at least 3 bar is
detected, restore the correct pressure
prescribed in the paragraph “Inflation
pressure” in “Technical specification”
(with the engine running and the
handbrake engaged), resume driving
and drive with care to nearest Fiat
Dealership.
WARNING
157)Give the booklet to the personnel who
will be handling the tyre treated with the
repair kit.
158)Holes and damage on the tyre side
walls cannot be repaired. Do not use
the quick tyre repair kit if the damage is
due to running with flat tyre.
159)Repairs are not possible in the case of
damage to the wheel rim (bad groove
distortion causing air loss). Do not remove
the foreign body (screws or nails) from
the tyre.
160)Never operate the compressor for
longer than 20 consecutive minutes. Risk
of overheating. Tyres repaired with the
quick tyre repair kit must only be used
temporarily, as the kit is not suitable for a
definitive repair.161)The bottle contains ethylene glycol. It
contains latex that might cause allergic
reactions. It is harmful if swallowed. Eye
irritant. It may cause sensitisation if inhaled
or on contact. Avoid contact with eyes,
skin and clothes. In the event of contact,
wash immediately with plenty of water.
In the event that it is swallowed, do not
induce vomiting. Rinse out your mouth,
drink large quantities of water and seek
immediate medical attention. Keep out of
the reach of children. The product must
not be used by asthmatics. Do not inhale
the vapours during insertion and suction.
Call a doctor immediately if allergic
reactions are noted. Store the bottle in its
proper compartment, away from sources
of heat. The sealing fluid has an expiry
date. Replace the bottle if the sealant has
expired.
162)Put on the protective gloves provided
together with the quick tyre repair kit.
163)Apply the adhesive label in a position
clearly visible by the driver as a reminder
that the tyre has been treated with the
quick repair kit. Drive carefully, particularly
on bends. Do not exceed 80 km/h. Avoid
sudden acceleration or braking.
164)If the pressure falls below 3 bar, do
not drive any further: the Fix & Go
automatic quick tyre repair kit cannot
guarantee suitable sealing because the tyre
is too damaged. Contact a Fiat Dealership.
165)Inform the Dealership that the tyre
has been repaired using the quick tyre
repair kit. Give the booklet to the personnel
who will be handling the tyre treated with
the repair kit.
175F1A0335
176
IN AN EMERGENCY

Restoring the fuel cut-off switch
Press button A fig. 179 to reactivate the
fuel cut off switch.
WARNING
170)If, after an impact, you smell fuel or
notice leaks from the fuel system, do
not reactivate the switch to avoid the risk
of fire.
171)Before reactivating the fuel cut-off
switch, carefully check for fuel leaks or
damage to the vehicle's electrical devices
(e.g. headlights).
TOWING THE
VEHICLE
172) 173) 174) 175) 176) 177) 178) 179) 180)
The vehicle is equipped with two rings
for attaching the tow hook.
The front ring is located in the tool box
beneath the passenger side seat. On
versions with Fix&Go kit and without
spare wheel, the tool box is available
only on request for versions/markets
where provided.In the absence of the tool box the
vehicle front tow hook is housed in the
on-board documentation container,
together with the Owner Handbook.
To use it, proceed as follows:
Open the flap A and remove it as
illustrated in fig. 180;
turn retaining knob B fig. 180
anticlockwise and remove it to allow the
box fig. 181 to come out;
179F1A0086
180F1A0221
181F1A0222
182F1A0344
183F1A0223
180
IN AN EMERGENCY

take the screwdriver provided from
the box and prise up at the point
shown to raise the cap C fig. 183;
take the tow ring D from the box and
screw it onto the threaded pin fig. 183.
The rear ring B fig. 184 is located at
the point shown in the diagram.
WARNING
172)Screw on the tow hook and check
that it stops at the end of travel position.
173)Before towing, switch off the steering
lock (see "Starting device" paragraph
under the "Knowing your car" section).
174)Remember that the brake servo and
the electric power steering are not available
during towing operations. Significantly
greater force must be exerted on the brake
pedal and on the steering wheel to operate
them.175)Do not use flexible cables for towing
and avoid jerking. During towing
operations, make sure that the fastened
joint does not damage adjoining
components.
176)When towing the vehicle comply with
the specific rules of the Highway Code
regarding the towing device and the
behaviour on the road.
177)Do not start the engine while towing
the vehicle.
178)Towing must be made exclusively on
roads/streets; the device must not be used
to recover the vehicle if it got off the road.
179)Towing must not be made for getting
past significant obstacles on the road
(e.g. heaps of snow or material on the road
surface).
180)Towing must take place with the two
vehicles (one towing, the other towed)
aligned as much as possible; towing by
roadside assistance vehicles, too, must
take place with the two vehicles aligned as
much as possible
184F1A0224
181

SERVICING AND CARE
Correct maintenance permits the
performance of the car to be
maintained over time, as well as limited
running costs and safeguarding the
efficiency of the safety systems.
This chapter explains how.SCHEDULED SERVICING ...............183
PERIODIC CHECKS ........................183
DEMANDING VEHICLE USE ...........184
SCHEDULED SERVICING PLAN .....185
CHECKING LEVELS........................192
AIR CLEANER/POLLEN FILTER ......199
BATTERY ........................................199
WINDSCREEN WIPER ....................201
LIFTING THE VEHICLE....................202
WHEELS AND TYRES.....................203
SNOW TYRES ................................204
SNOW CHAINS...............................204
BODYWORK ...................................205
INTERIOR .......................................206
RUBBER HOSES ............................207
182
SERVICING AND CARE

check that the fluid level is at the
MAX mark on the dipstick attached to
the reservoir cap F fig. 185 - fig. 186
- fig. 187 - fig. 188 (use the level shown
on the 20°C side of the dipstick to
check when cold).
If the level of the fluid in the tank is
lower than the specified level, top up
using only one of the products
indicated in the "Fluid and lubricants"
table in the "Technical specifications"
section, proceeding as follows:
Start the engine and wait for the fluid
level in the tank to stabilise.
With the engine running, turn the
steering wheel from right to left fully
several times.
Top up the fuel to the MAX level and
then retighten the cap.
WINDSCREEN/REAR
WINDOW WASHING FLUID
185) 186)
To add fluid:
remove the cap D fig. 185 - fig. 186
- fig. 187 - fig. 188 by pulling the
retaining tooth outwards;
pull the opening of the pipe upwards
to extract the telescopic funnel fig.
190.IMPORTANT To prevent the cap from
being damaged and interfering with the
adjacent mechanical parts, make sure
that it is correctly oriented as shown
in fig. 190 before opening it. Otherwise,
turn it until it reaches the correct
position.
Fill according to the following
instructions:
Use a mixture of water and PETRONAS
DURANCE SC 35, in the following
concentrations:30% PETRONAS DURANCE SC 35
and 70% water in summer.
50% PETRONAS DURANCE SC 35
and 50% water in winter.
At temperatures below -20°C, use
undiluted PETRONAS DURANCE SC
35 fluid.
To close the cap, operate as follows:
push the funnel fully until it locks;
close the cap.
187)
BRAKE FLUID
188) 189)
53)
Undo the cap E fig. 185 - fig. 186 - fig.
187 - fig. 188 and check that the fluid
in the reservoir is at the maximum level.
The fluid level in the reservoir must
not exceed the MAX mark.
Use the brake fluid shown in the "Fluids
and lubricants" table (see "Technical
Specifications").
NOTE Carefully clean the plug of the
reservoir and the surrounding surface.
Take great care to ensure that
impurities do not enter the reservoir
when the cap is opened.
For topping-up, always use a funnel
with integrated filter with mesh equal to
or lower than 0.12 mm.
190F1A0396
197

WHEELS AND TYRES
Check the pressure of each tyre,
including the space-saver wheel,
approximately every two weeks and
before long journeys: the pressure
should be checked with the tyre rested
and cold.
It is normal for the pressure to increase
when the vehicle is used; for the correct
tyre inflation pressure, see “Wheels” in
the “Technical specifications” section.
Incorrect pressure causes abnormal
tyre wear fig. 194:
Anormal pressure: tread evenly worn;
Blow pressure: tread particularly worn
at the edges;
Chigh pressure: tread particularly worn
in the centre.
The tyres must be replaced when the
tread is less than 1.6 mm thick. In
any case, follow the laws in force in the
country you are in.
196) 197) 198) 199)
IMPORTANT
INFORMATION
As far as possible, avoid sharp
braking and screech starts. Be careful
not to hit the kerb, potholes or other
hard obstacles. Driving for long
stretches over uneven roads can
damage the tyres;
periodically check that the tyres
have no cuts in the side wall, abnormal
swelling or irregular tyre wear. Contact
a Fiat Dealership if required;
avoid overloading the car when
travelling: this may cause serious
damage to the wheels and tyres;
if a tyre is punctured, stop
immediately and change it to avoid
damage to the tyre, the rim,
suspensions and steering system;
tyres age even if they are not used a
great deal. Cracks in the tread and on
the side walls are a sign of ageing.
In any event, have the tyres checked by
specialised personnel if they have
been fitted for longer than 6 years.
Remember to check the spare wheel
very carefully;
in the case of replacement, always
fit new tyres, avoiding those of
unknown origin;
if a tyre is changed, also change the
inflation valve;
to allow even wear between the
front and rear tyres, it is advisable to
change them over every 10–15
thousand kilometres, keeping them on
the same side of the vehicle so as
not to reverse the direction of rotation.
IMPORTANT Replacing a tyre, check
that the tyre pressure monitoring
(TPMS) sensor is also taken from the
previous rim, together with the valve.
WARNING
196)Remember that the road holding
qualities of your vehicle also depend on the
correct inflation pressure of the tyres.
197)If the pressure is too low, the tyre will
overheat and could be seriously damaged.
198)Avoid switching the tyres from the
right side of the vehicle to the left side and
vice versa.
199)Never submit alloy rims to repainting
treatments requiring the use of
temperatures exceeding 150°C. The
mechanical properties of the wheels could
be impaired.
194F1A0240
203

SNOW TYRES
A Fiat Dealership will be happy to
provide advice concerning the most
suitable type of tyre for the customer's
requirements.
The performance of these tyres is
considerably reduced when the tread
depth is less than 4 mm. Replace them
in this case.
Due to the specific characteristics of
snow tyres, in normal weather
conditions or on long motorway
journeys, the performance of these
tyres is lower than that of standard
tyres. Their usage should therefore be
restricted in accordance with their
type approval.
IMPORTANT When using snow tyres
with a maximum speed index below the
one that can be reached by the vehicle
(increased by 5%), place a notice in
the passenger compartment, plainly in
view, which states the maximum speed
allowed by the snow tyres (as per EC
Directive).
All four tyres should be the same (brand
and track) to ensure greater safety
when driving and braking as well as a
good manoeuvrability.Remember that you should not change
the rotation direction of the tyres.200)
WARNING
200)The maximum speed for snow tyres
marked “Q” is 160 km/h, while it is 190
km/h for “T” tyres and 210 km/h for "H"
tyres. You should, however, always stick to
the speed limits of the highway code.
SNOW CHAINS
The use of snow chains should be in
compliance with local regulations of
each country.
Snow chains can be fitted to the tyres
of the front wheels (drive wheels) only.
Use of Lineaccessori Fiat snow chains
is recommended. Check the tension
of the snow chains after the first few
metres have been driven.
57)
IMPORTANT With snow chains, use the
accelerator with extreme care to
prevent, or to limit as much as possible,
slipping of the drive wheels that could
cause chain breakage, resulting in
damage to the car body or mechanical
components.
IMPORTANT For versions fitted with
225/75 R16 tyre, use snow chains with
max. thickness 16 mm.
When travelling on snowy roads with
snow chains, it may be helpful to turn
the ASR off: in fact, in these conditions,
the driving wheels skidding when
moving off gives you better traction.
204
SERVICING AND CARE

WARNING
6)Detergents pollute the water. The
vehicle should be washed in areas
equipped for collecting and purifying the
liquid used in the washing process.
INTERIOR
Regularly check that water is not
trapped under the mats (due to water
dripping off shoes, umbrellas, etc.),
as this could cause oxidation of the
sheet metal.
201) 202)
SEATS AND FABRIC
PARTS
Remove dust with a soft brush or a
vacuum cleaner. It is advisable to use a
moist brush on velvet upholstery.
Rub the seats with a sponge moistened
with a solution of water and neutral
detergent.
PLASTIC PARTS
It is advisable to clean interior plastic
parts with a moist cloth and a solution
of water and non-abrasive mild soap.
Use specific products for cleaning
plastic, without solvents and specifically
designed to prevent damage to the
appearance and colour of the treated
parts, to remove grease and tough
stains.
IMPORTANT Do not use alcohol,
petrols or derivatives to clean
the instrument panel glass.LEATHER STEERING
WHEEL/GEAR LEVER
KNOB/HANDBRAKE
(for versions/markets, where provided)
These components must be cleaned
with mild soap and water only. Never
use alcohol or alcohol-based products.
WARNING
201)Never use flammable products, such
as petroleum ether or modified petrol, to
clean the inside of the car. The
electrostatic charges which are generated
by rubbing during the cleaning operation
may cause a fire.
202)Do not keep aerosol cans in the
vehicle: they might explode. Aerosol cans
must not be exposed to a temperature
exceeding 50°C. When the vehicle is
exposed to sunlight, the internal
temperature can greatly exceed this value.
206
SERVICING AND CARE

TECHNICAL DATA
Everything you may find useful for
understanding how your vehicle
is made and works is contained in this
chapter and illustrated with data, tables
and graphics. For the enthusiasts and
the technician, but also just for those
who want to know every detail of their
vehicle.IDENTIFICATION DATA....................209
ENGINE CODES - BODYWORK
VERSION ........................................211
ENGINE ..........................................213
STEERING SYSTEM .......................216
WHEELS .........................................217
DIMENSIONS ..................................222
PERFORMANCE .............................232
WEIGHTS AND LOADS...................234
REFUELLING ..................................237
FLUIDS AND LUBRICANTS ............242
FUEL CONSUMPTION ....................245
CO2 EMISSIONS ...........................252
208
TECHNICAL DATA

IDENTIFICATION
DATA
It is advisable to take note of the
identification codes. Identification codes
are printed and shown on the plates
as indicated below, together with the
positions:
VIN plate.
Chassis marking.
Bodywork paint identification plate.
Engine marking.
VEHICLE IDENTIFICATION
NUMBER (VIN) PLATE
This plate is fitted to the engine
compartment front crossmember and
contains the following data fig. 195:
AName of manufacturer.
BType-approval number.
CVehicle type identification code.
DChassis serial number.
EMaximum permitted weight of vehicle
fully laden.
FMaximum permitted weight of vehicle
fully laden plus trailer.
GMaximum permitted weight on first
axle (front).
HMaximum permitted weight on
second axle (rear).
IEngine type.
LBodywork version code.
MSpare part number.
NCorrect value of smoke coefficient
(for diesel engines)
CHASSIS MARKING
These are located respectively: one on
the passenger side interior wheel arch,
A fig. 196, and the other at the bottom
of the windscreen fig. 197.
The marking includes:
type of vehicle;
chassis serial number.
BODYWORK PAINT
IDENTIFICATION PLATE
This plate is fitted to the engine
compartment front crossmember fig.
198 and contains the following data:
APaint manufacturer.
BColour name.
CFiat colour code.
DRespray and touch up code.
195F1A0243
196F1A0244
197F1A0365
198F1A0369
209