light FIAT DUCATO 2016 3.G Repair Manual

WARNING
80)Never press button C fig. 86when
travelling.
81)The height of the seat belts must be
adjusted with the vehicle stationary.
82)After adjustment, always check that the
cursor to which the ring is fastened is
locked in one of the preset positions.
Release the grip and push downwards to
enable the locking device to click if the grip
has not been released in one of the
possible positions.
SBR SYSTEM
IN BRIEF
The vehicle is equipped with a
system called SBR. (Seat Belt
Reminder), composed of a buzzer
which, along with the flashing
warning light on the instrument
panel, warns the driver that their seat
belt or (for versions/markets, where
provided) the passenger's seat belt is
not correctly fastened.
For permanent deactivation, contact a
Fiat Dealership.
With multifunction display, the SBR
system can also be reactivated through
the set-up menu.
PRE-TENSIONERS
To increase the protective efficiency of
the front seat belts, the vehicle is fitted
with pretensioners. These devices, in
the event of a head-on crash or side
impact, rewind the seat belts a few
centimetres. In this way, they ensure
that the belts fit tightly to the wearer
before the restraining action begins.
It is evident that the pretensioners have
been activated when the belt withdraws
toward the retractor.
A slight discharge of smoke may be
produced during the activation of the
pretensioner which is not harmful and
does not involve any fire hazard.
The pretensioner does not require any
maintenance or lubrication. Any
changes to its original conditions will
invalidate its efficiency. If, due to
unusual natural events (floods, sea
storms, etc.), the device has been
affected by water or mud, contact a
Fiat Dealership to have it replaced.
83)
13)
IMPORTANT To obtain the highest
degree of protection from the action of
the pretensioner, wear the seat belt
tight to the chest and pelvis.
94
SAFETY

PASSENGER SIDE FRONT
AIRBAG
(for versions/markets, where provided)
It consists of an instantly inflating bag
contained in a special recess in the
dashboard fig. 101 which has a larger
volume than that of the driver.
FRONT PASSENGER SIDE
AIRBAG AND CHILD
RESTRAINT SYSTEMS
100)
Rearward facing child restraint systems
mustNEVERbe fitted on the front
seat with an active passenger airbag
since in the event of an impact the
airbag activation may cause fatal
injuries to the transported child.
ALWAYScomply with the instructions
on the label stuck on the passenger
side sun visor fig. 102.Manual deactivation of
front passenger side
airbag and side bag
(for versions/markets, where provided)
If a child must necessarily be carried on
the front seat in a rear-facing child
restraint system, the front passenger
airbag and side bag (for versions/
markets, where provided) can be
deactivated.
IMPORTANT To manually deactivate the
front passenger airbag and side bag
(for versions/markets, where provided),
refer to the "Display" paragraph in the
"Knowing the instrument panel"
chapter. The LED on the button
switches on in case of deactivation.
The LED that corresponds to the
symbol
fig. 103 on the dashboard
indicates the passenger's protection
status. If the LED is off, the passenger
side protection is activated.When the front passenger airbag and
side bag (for versions/markets, where
provided) are activated again, the
warning light turns off.
When the vehicle is started (key in MAR
position), the LED turns on for approx.
8 seconds, provided that at least 5
seconds have elapsed from the
previous switching off. If not, contact a
Fiat Dealership.
If the vehicle is switched off/on again in
less than 5 seconds the LED may
remain off. In this case, to check
correct LED operation, switch the
vehicle off, wait at least 5 seconds and
switch on again.
During the first 8 seconds, the
activation of the LED does not actually
show the passenger protection status,
but only checks its correct operation.
101F1A0159
102F0T0950
103F1A0374
108
SAFETY

The LED is tested also for markets
where the passenger protection
deactivation is not provided, and the
LED switches on for less than one
second when the key is turned to MAR,
and then switches off again.
The warning light may light up with
various intensity levels depending on
the vehicle conditions. The intensity
may also vary during the same key
cycle.
109

IMPORTANT A small amount of dust
will be released when the airbags
are deployed. The dust is not harmful
and does not indicate the beginning of
a fire. Furthermore, the surface of the
deployed bag and the interior of the
vehicle may be covered in a dusty
residue: this may irritate your skin and
eyes. Wash with mild soap and water in
the event of exposure.
IMPORTANT Should an accident occur
in which any of the safety devices are
activated, take the vehicle to a Fiat
Dealership to have the activated
devices replaced and to have the whole
system checked.
Every control, repair and replacement
operation concerning the airbags must
be carried out only at Fiat Dealerships.
If you are having the vehicle scrapped,
have the system deactivated at a Fiat
Dealership first. If the vehicle changes
ownership, the new owner must be
informed of how to use the airbags and
the above warnings and also be given
this "Owner Handbook".
IMPORTANT Pretensioners, front
airbags and front side bags are
deployed differently according to the
type of collision. Failure to activate one
or more of the devices does not
indicate a system malfunction.
WARNING
99)Do not apply stickers or other objects
to the steering wheel, the dashboard in
the passenger side airbag area and the
seats. Never put objects (e.g. mobile
phones) on the passenger side of the
dashboard since they could interfere with
correct inflation of the passenger airbag
and also cause serious injury to the
passengers.
100)When there is an active passenger
airbag, DO NOT install rearward facing
child restraint systems on the front seat.
Deployment of the airbag in an accident
could cause fatal injuries to the child
regardless of the severity of the impact.
Therefore, always deactivate the passenger
side airbag when a rearward facing child
restraint system is installed on the front
passenger seat. The front passenger seat
must also be positioned back as far as
possible in order to prevent the child
restraint system from coming into contact
with the dashboard. Immediately reactivate
the passenger airbag as soon as the child
restraint system has been removed.
101)Never rest head, arms and elbows on
the doors, on the windows and in the
side air bag head protection area (Window
Bag) to prevent possible injuries during
inflation phase.
102)Never lean your head, arms or elbows
out of the window.103)If when turning the key to MAR the
warning light
does not turn on or if
it stays on when travelling (together with
the message on the multifunction display,
for versions/markets where provided), there
could be a fault in the safety systems; in
this event, airbags or pretensioners may
not trigger in the case of impact or, in
a lower number of cases, they could be
triggered accidentally. Contact a Fiat
Dealership immediately to have the system
checked.
104)Do not cover the backrest of the front
or rear seats with covers which are not
suitable for use with side bags.
105)Do not travel carrying objects in your
lap, in front of your chest or between
your lips (pipe, pencils, etc.): they could
cause severe injury if the airbag is
deployed.
106)Always drive keeping your hands on
the steering wheel rim so the airbag can
inflate freely if necessary. Do not drive with
your body bent forward. Keep your back
straight against the backrest.
112
SAFETY

107)Airbags may be deployed if another
vehicle crashes into yours if the key is
inserted and on, even if the engine is not
running and your vehicle is standing.
Therefore, even if the car is stationary,
when an active front passenger airbag is
fitted, DO NOT install rear facing child
restraint systems on the front passenger
seat. Deployment of the airbag following an
impact could cause fatal injuries to the
child. Therefore, always deactivate the
passenger side airbag when a rearward
facing child restraint system is installed on
the front passenger seat. The front
passenger seat must also be positioned
back as far as possible in order to prevent
the child restraint system from coming
into contact with the dashboard.
Immediately reactivate the passenger
airbag as soon as the child restraint system
has been removed. Also remember that, if
the key is turned to STOP, none of the
safety devices (airbags or pretensioners)
will be deployed in the event of collision.
Non-deployment in such cases does
not indicate a system malfunction.
108)Have the airbag system checked by a
Fiat Dealership if the car was stolen, if
theft was attempted, or if the car was
subjected to vandalism or flooding.
109)By turning the ignition key to MAR
position, the LED on the
button located
on the dashboard lights up (the time it
stays lit up can vary depending on the
market), to check that the button LED is
working correctly.
110)Do not wash the seats with water or
pressurised steam (wash by hand or at
automatic seat washing stations).111)The front airbag is designed to be
deployed for impacts of a greater intensity
than for the pretensioners. For impacts
whose intensity falls between the two
levels, normally, only the pretensioners will
be activated.
112)Do not affix rigid objects to the
garment hooks or support handles.
113)The airbag does not replace seat
belts but increases their efficiency.
Furthermore, since front airbags are not
deployed in low-speed frontal impacts,
side impacts, rear shunts or roll-overs, the
passengers are protected only by the
seat belts which must therefore be
fastened at all times.
114)In some versions, in the event of a
LED
OFFfailure (located on the
dashboard trim), thewarning light on
the instrument panel turns on and the
passenger side bags are deactivated. In
some versions, in the event of a LED
ONfailure (located on the dashboard
trim), thelight on the console turns on.
113

STARTING THE
ENGINE
The vehicle is fitted with an electronic
engine lock device: if the engine fails to
start, see the paragraph “The Fiat
CODE system” in section “Know your
vehicle”.
Before starting the vehicle, adjust the
seat, the interior rear view mirrors,
the door mirrors and fasten the seat
belts correctly. Never press the
accelerator pedal for starting the
engine.
115)
14) 15)
PROCEDURE FOR
VERSIONS WITH MANUAL
TRANSMISSION
Proceed as follows:
engage the handbrake;
put the gear lever into neutral;
turn the ignition key to theMAR
position: the warning lights
and
on the instrument panel will turn on;
wait for the warning lightsand
to turn off, which will happen faster
the warmer the engine is;
fully depress the clutch pedal
without touching the accelerator;
turn the ignition key to the AVV
position as soon as the warning light
turns off. Waiting too long will waste
the heating work carried out by the
plugs.
Release the key as soon as the engine
starts.
PROCEDURE FOR
VERSIONS WITH
COMFORT MATIC
TRANSMISSION
The system allows the engine to be
started both with a gear engaged and
with the gearbox in neutral (N);
however, the brake pedal must be
pressed first with a gear engaged.
It is advisable to place the gear lever in
neutral (N) before starting the engine.
16)
PROCEDURE FOR
NATURAL POWER
VERSIONS
(For versions/markets, where provided)
The various engine cranking methods
are described below:
METHANE tank not on reserve –
petrol tank not empty:
the engine is always started in methane
mode;
METHANE tank empty – petrol tank
not empty:the engine is forced to start on petrol
and it will not switch to methane until
the methane tank has been filled. At the
same time, the reserve warning light
will turn on and the "REFUELLING
REQUIRED" message will be shown on
the instrument panel display;
METHANE tank not on reserve –
petrol tank empty:
the engine is always started in methane
mode.
17) 18) 19) 20) 21)
WARNING
115)It is dangerous to run the engine in
enclosed areas. The engine takes in
oxygen and releases carbon dioxide,
carbon monoxide and other toxic gases.
WARNING
14)It is advisable not to demand maximum
performance from your vehicle (e.g.
excessive acceleration, long distances at
high speeds, excessive intense braking,
etc.) during the initial period of use.
15)When the engine is switched off never
leave the key turned to MAR-ON to prevent
useless current absorption from draining
the battery.
115

16)If the engine fails to start with a gear
engaged, the potentially dangerous
situation due to the fact that the
transmission is automatically placed in
neutral will be signalled by a buzzer.
17)If the warning light
flashes for 60
seconds after starting or during an
extended towing period, this indicates a
problem in the glow plug pre­heating
system. Use the vehicle normally if the
engine starts, but contact a Fiat Dealership
as soon as possible.
18)Remember that the brake servo and
power steering are not operational until the
engine has been started, so you need to
apply much more force than usual to
the brake pedal and steering wheel.
19)Never bump start the engine by
pushing, towing or coasting downhill. This
could cause fuel to flow into the catalytic
converter and damage it beyond repair.
20)A quick burst on the accelerator before
stopping the engine serves no practical
purpose; it wastes fuel and is especially
damaging to turbocharged engines.
21)In some cases, when the engine
switches off, the fan could activate for max.
120 seconds.
WHEN PARKED
116)
22)
Proceed as follows when parking and
leaving the vehicle:
engage the gear (on a slope, engage
first gear if the vehicle is facing uphill
or reverse if it is facing downhill) and
leave the wheels steered;
stop the engine and engage the
handbrake;
always remove the ignition key.
If the vehicle is parked on a steep
slope, it is advisable to block the
wheels with a wedge or stone.
On versions equipped with automatic
transmission (Comfort matic), wait
for the letterPto appear on the display
before releasing the brake pedal.
IMPORTANTNEVERleave the vehicle
with the gearbox in neutral (or, on
versions equipped with automatic
(Comfort matic) transmission, before
putting the shift lever in thePposition).HANDBRAKE
Handbrake engagement:The
handbrake lever is located to the left of
the driver's seat. Pull the lever upwards
to engage the handbrake and ensure
that the vehicle does not move.
Handbrake disengagement:slightly
raise the lever, hold the button A
pressed and check that the
warning light switches off on the
instrument panel.
Press the brake pedal when carrying
out this operation to prevent the vehicle
from moving accidentally.
WARNING
116)Never leave children unattended in
the vehicle. Always remove the ignition key
when leaving the vehicle and take it out
with you.
WARNING
22)If the vehicle is equipped with
self-levelling air suspension, always check
that there is sufficient space above the roof
and around the vehicle when parking.
Indeed, the vehicle could raise (or lower)
automatically depending on load or
temperature changes.
116
STARTING AND DRIVING

MANUAL
TRANSMISSION
To engage the gears, press the clutch
pedal fully and put the shift lever into
the required position (the diagram
is shown on the knob A fig. 107).
To engage 6th gear (where provided),
operate the lever by pressing it towards
the right in order to avoid engaging
4th gear by mistake. The action is
similar for shifting from 6th gear to 5th
gear.
IMPORTANT Reverse may only be
engaged when the vehicle is at a
standstill. With the engine running, wait
for at least 2 seconds with the clutch
pedal fully pressed before engaging
reverse to prevent damage to the gears
and grating.To engage reverse R from neutral,
proceed as follows: raise sliding ring A
under the knob and at the same time
move the gear lever to the left and then
forwards.
117)
23)
WARNING
117)Press the clutch pedal fully to shift
gears correctly. It is therefore essential that
there is nothing under the pedals: make
sure the mats are lying flat and do not get
in the way of the pedals.
WARNING
23)Do not drive with your hand resting on
the gear lever as the force exerted, even
if slight, could lead over time to premature
wear of the gearbox internal components.
The clutch pedal should be used only
for gear changes. Do not drive with your
foot resting on the clutch pedal, however
lightly. For versions/markets where
provided, the electronic clutch control
could cut in, interpreting the incorrect
driving style as a fault.
COMFORT-MATIC
GEARBOX
(For versions/markets, where provided)
The vehicle is equipped with an
electronically controlled manual
gearbox known as COMFORT-MATIC
that has two operating modes:
MANUALandAUTO.
The gearbox consists of a traditional
manual transmission with a leverA,to
which an electronically controlled
electro-hydraulic device has been
added to automatically control the
clutch and gear the engagement.
CONTROL LEVER
The control leverAfig. 108 on the
central tunnel is of the multi-stable
floating type, in other words it has three
stable and three unstable positions.
The three stable positions correspond
to neutralN, reverseRand the central
position between the unstable(–)
and(+)positions.
The unstable positions, in other words
those that are left as soon as the lever
is released, are the positions for
requesting a higher gear(+), requesting
a lower gear(–)and requesting
automatic operating mode(A/M).
You can return to manual mode by
moving the lever back to the(A/M)
position.
107F1A0163
117

MANUAL MODE
IMPORTANT To use the system
correctly, it is advisable to only use your
right foot to operate the pedals.
Press the brake pedal;
start the engine;
if AUTO is on the display, move the
shift lever to A/M to select MANUAL
mode;
push the shift lever towards(+)(shift
up) to engage first gear (if starting
fromNorR, simply move the lever to
the middle position), or R to engage
reverse;
release the brake pedal and press
the accelerator pedal;
when driving, push the shift lever
towards(+)to engage a higher gear or
towards(–)to engage a lower gear.AUTOMATIC MODE
IMPORTANT To use the system
correctly, it is advisable to only use your
right foot to operate the pedals.
Press the brake pedal;
start the engine;
if AUTO is not on the display, move
the shift lever to A/M to select
AUTOMATIC mode;
push the shift lever toA/Mto enable
automatic mode; push the shift lever
towards(+)(shift up) to engage first
gear (if starting fromNorR, simply
move the lever to the middle position),
orRto engage reverse.
Release the brake pedal and press
the accelerator pedal.
AUTOMATIC OPERATION
(AUTO with UP function
on)
TheUPfunction can be turned on by
pressing theUPfig. 109 button located
among the dashboard controls. After
turning this function on, the warning
light
on the instrument panel turns
on, together with a confirmation
message on the reconfigurable
multifunction display.With theUPfunction on, the system
will select the most suitable gear
depending on the vehicle speed, the
engine speed and the intensity with
which the accelerator pedal is pressed,
with the aim of tackling roads with
steep gradients in a smooth and
comfortable manner.
If necessary, (for example when
overtaking), after pressing the
accelerator pedal fully, the system shifts
down one or more gears to provide
suitable torque and power for the
acceleration requested by the driver
(this all takes place automatically
whether theUPfunction is on or off).
108F0N0349M
109F0N0348M
118
STARTING AND DRIVING

START&STOP
SYSTEM
IN BRIEF
The Start&Stop device automatically
stops the engine each time the
vehicle is stationary and all the
conditions for automatic switch-off
have been met, and starts it again
when the driver wants to move off.
This improves the efficiency of the
vehicle by reducing fuel consumption,
the emission of harmful gases and
noise pollution.
OPERATING MODE
Stopping the engine
Versions with mechanical gearbox
With the vehicle stationary, the engine
stops with the gearbox in neutral and
the clutch pedal released.
Restarting the engine
Versions with mechanical gearbox
Depress the clutch pedal to restart
the engine.MANUAL ACTIVATION
AND DEACTIVATION OF
THE SYSTEM
To activate/deactivate the system
manually, press the
button on the
dashboard control panel.
24)
118) 119)
WARNING
24)If the vehicle is equipped with manual
climate control, if you want to favour
climate comfort, the Start&Stop system
can be deactivated for continuous climate
control system operation.
WARNING
118)The vehicle should always be
evacuated after the key has been removed
or turned to the STOP position. When
refuelling, make sure that the car is
switched off with the key in the STOP
position.
119)If the battery needs to be replaced,
always contact a Fiat Dealership. The
replacement battery should be of the same
type (L6 105Ah/850A) and should have
the same characteristics.
CRUISE CONTROL
(constant speed
regulator)
(for versions/markets, where provided)
IN BRIEF
This is an electronic driving aid that
allows you to drive at a speed of
above 30 km/h on long and straight
dry roads with few driving changes
(e.g. motorways) at a preset speed
without having to press the
accelerator pedal. It is therefore not
recommended to use this device
on extra-urban roads with traffic. Do
not use the device in town.
Turning the device on
Turn the ring A fig. 110 - fig. 111 to the
ON position or
(depending on the
version).
The Cruise Control cannot be engaged
in 1st or reverse gear. It is advisable
to engage it in 4th or higher gears.
When travelling downhill with the device
engaged, the vehicle speed may
slightly exceed the stored one.
119