Power FIAT DUCATO 244 2005 3.G Owner's Manual

137IN AN EMERGENCY
BUMP STARTING IF A TYRE IS
PUNCTURED
General instructions
Observe the instruc-
tions on this and the fol-
lowing pages to use the
jack and spare wheel correctly.Catalysed vehicles must
not be bump started
(pushed, towed or
coasted downhill) as this could
cause fuel to flow into the cat-
alytic exhaust system and dam-
age it beyond repair.
Never start the engine
when the vehicle is jacked
up.
WARNING
Remember that until the
engine has started the
brake booster and power steering
systems will not work and a greater
effort will therefore be required to
depress the brake pedal or turn the
steering wheel.
WARNING
If you are towing a trailer,
remove the trailer before
jacking up the vehicle.
WARNING
The jack should only be
used to changed a wheel on
the vehicle for which it was de-
signed. It should not be put to oth-
er uses or employed to raise other
models. Under no circumstances
should it be used when carrying out
repairs under the vehicle. An incor-
rectly positioned jack may cause
the vehicle to fall. Do not use the
jack to lift loads exceeding that in-
dicated on the label attached to the
to the jack itself.
WARNING

141IN AN EMERGENCY
GENERAL INSTRUCTIONS
When a light is not working, check
that it has not fused before changing
the bulb.
For the location of the fuses, refer to
“If a fuse blows” in this section.
Before replacing a bulb that does not
work, check that the contacts are not
oxidised.
Burnt-out bulbs must be replaced
with ones of the same type. Light from
bulbs with insufficient power is dim
while those which are too powerful
use too much electricity. Always check
the height of the headlight beam after
changing a bulb. Only touch the metal
part when handling halo-
gen bulbs. If the transpar-
ent bulb is touched it reduces the
intensity of the light emitted and
can also reduce the life of the
bulb. If you touch the bulb acci-
dentally, rub it with a cloth
moistened with alcohol and leave
it to dry.IF A BULB
BURNS OUT
Modifications or repairs to
the electrical system car-
ried out incorrectly and without
bearing the features of the system
in mind can cause malfunctions
with the risk of fire.
WARNING
You should have the bulbs
replaced at a Fiat Dealer-
ship, if possible. Correct operation
and proper beam height are essen-
tial for safe driving and compliance
with law requirements.
WARNING
Halogen bulbs contain
pressurised gas which, if
broken, may cause small fragments
of glass to be projected outwards.
WARNING
IMPORTANTOn the inside sur-
face of the headlight there could ap-
pear a slight coat of fogging; this does
not show a defect, since it is a natur-
al occurrence due to low temperature
and to the degree of humidity in the
air; it will disappear as soon as the
lights are turned on. The presence of
drops inside the headlight shows wa-
ter seepage, contact Fiat Dealership.

143IN AN EMERGENCY
MAIN AND DIPPED BEAM
HEADLIGHTS
To replace a halogen bulb with head-
light disconnected, proceed as follows:
1)loosen the four screws and re-
move the front grid A-fig. 9;
2)loosen the two fastening screws
B-fig. 10and remove the headlight re-
leasing pin D-fig. 11from C;
3)release the retaining clips A-fig.
12and remove the cover B;
4)remove the connector Cor E-
fig. 13;5)release the two retaining clips D
or F-fig. 14and remove bulbs Gor
H-fig. 14.
G- main beam headlight bulb
H- main beam headlight bulb.
fig. 12
F0D0096m
fig. 11
F0D0176m
fig. 10
F0D0175m
IF AN EXTERIOR
BULB BURNS OUT
For the type of bulb and power re-
fer to paragraph “If a bulb burns out”
in this section.
fig. 9
F0D0000m

148IN AN EMERGENCY
REAR CEILING LIGHTS
To replace the bulb proceed as fol-
lows:
1) Remove the clipped-on lens A-
fig. 31with a screwdriver as shown in
the figure.
2)Lift the cover B-fig. 32 and re-
move the bulb.
Then, close the cover Band reposi-
tion the lens A.
The procedure is the same for pas-
senger compartment ceiling lights in
Panorama and Combi versions.IF AN INTERIOR
LIGHT BURNS OUT
For the type of bulb and power re-
fer to paragraph “If a bulb burns out”
in this section.
FRONT CEILING LIGHT
To replace the bulb proceed as fol-
lows:
1) Remove the clipped-on lens A-
fig. 29with a screwdriver as shown in
the figure.2)Lift cover B-fig. 30and remove
the bulb C.
Then, close the cover Band reposi-
tion the lens A.
fig. 29
F0D0116m
fig. 30
F0D0117m
fig. 31
F0D0118m
fig. 32
F0D0119m

153IN AN EMERGENCY
System/Component
CBA (battery fusebox)
Body-builders’ current socket
Alternator
Alternator (2.0 - 2.0 JTD with heating system)
Alternator (2.8 JTD with heating system - 2.0 JTD
with climate control system)
CVM protection
CFO protection
CFO (optional fusebox under the dashboard on passenger’s side
for LH drive versions, on driver’s side for RH drive versions)
Webasto unit
Additional climate control
Chronotachograph
Phone
Alarm
Remote control
ABI for right power window
ABI for door lock
Alarm blinker
Rotating lights (Ambulance versions)
Webasto timer
ABI for left power window
Food box power
Additional heater fan
Left heated rear window
Door mirror defrosting device
Right heated rear window
Driver’s seat warmerFuse no.
F 73
F 72
F 72
F 72
F 70
F 71
F 61
F 56
F 34
F 34
F 34
F 34
F 48
F 38
F 60
F 63
F 58
F 47
F 59
F 57
F 54
F 41
F 40
F 45Ampere
70
125
70
100
150
80
20
30
10
10
10
10
20
20
10
30
5
20
15
15
15
10
15
15Location
Fig. 34
Fig. 34
Fig. 34
Fig. 34
Fig. 34
Fig. 34
Fig. 38
Fig. 38
Fig. 38
Fig. 38
Fig. 38
Fig. 38
Fig. 38
Fig. 38
Fig. 38
Fig. 38
Fig. 38
Fig. 38
Fig. 38
Fig. 38
Fig. 38
Fig. 38
Fig. 38
Fig. 38

154IN AN EMERGENCY
System/Component
Rear current socket
Siren (Ambulance versions)
Suction fan (Minibus versions)
Current socket for special set-up
CFB (main fusebox under the dashboard on driver’s side for
LH drive versions, on passenger’s side for RH drive versions)
Windscreen washer pump
Cigar lighter
Cab heater fan
Direction indicators
Hazard lights
Instrument panel
Cab lights
EOBD diagnostic socket
Rear fog lights
Radio
Front current socket
Headlight washer pump
Front right-hand side light
Rear right-hand side light
Front left-hand side light
Rear left-hand side light
Number plate lights
Side/taillight warning light
Control lights
PCA (Ambulance - Minibus versions)
Radio
ABI
Door power window controlLocation
Fig. 38
Fig. 38
Fig. 38
Fig. 38
Fig. 36
Fig. 36
Fig. 36
Fig. 36
Fig. 36
Fig. 36
Fig. 36
Fig. 36
Fig. 36
Fig. 36
Fig. 36
Fig. 36
Fig. 36
Fig. 36
Fig. 36
Fig. 36
Fig. 36
Fig. 36
Fig. 36
Fig. 36
Fig. 36
Fig. 36
Fig. 36 Ampere
20
20
20
10
15
15
30
10
10
10
10
10
7,5
15
20
15
5
5
5
5
5
5
5
10
7.5
7.5
7.5 Fuse no.
F 64
F 64
F 64
F 65
F 43
F 44
F 55
F 53
F 53
F 53
F 39
F 39
F 33
F 32
F 52
F 49
F 12
F 12
F 13
F 13
F 24
F 24
F 24
F 51
F 25
F 35
F 35

155IN AN EMERGENCY
System/Component
ABS control unit
Airbag control unit
Power mirrors
Cruise control
Phone
Chronotachograph
Remote control
Alarm
Brake lights
Instrument panel
PCC
Ignition switch
Cab fan (with Webasto system)
Webasto control unit
Cab fan (with climate control)
CVM (engine compartment fusebox)
Radiator fan low-speed resistor (2.0 with climate control system)
Engine control unit (2.0 with climate control system)
Engine cooling fan (2.0 with climate control system)
Engine control unit (2.0 with climate control system)
Engine cooling fan (2.0 with climate control system)
Engine control unit (2.0 with climate control system)
CFB protection
E.I. primary services
E.I. primary services
E.I. secondary services
Horn
Steering column stalk controlFuse no.
F 42
F 50
F 27
F 27
F 27
F 27
F 27
F 27
F 26
F 37
F 37
F 31
F 55
F 55
F 55
F 06
F 06
F 06
F 06
F 07
F 07
F 01
F 17
F 22
F 11
F 10
F 10Ampere
7.5
7.5
7.5
7.5
7.5
7.5
7.5
7.5
7.5
10
10
10
30
30
30
40
40
40
40
40
40
60
5
20
10
15
15Location
Fig. 36
Fig. 36
Fig. 36
Fig. 36
Fig. 36
Fig. 36
Fig. 36
Fig. 36
Fig. 36
Fig. 36
Fig. 36
Fig. 36
Fig. 36
Fig. 36
Fig. 36
Fig. 41
Fig. 41
Fig. 41
Fig. 41
Fig. 41
Fig. 41
Fig. 41
Fig. 41
Fig. 41
Fig. 41
Fig. 41
Fig. 41

159IN AN EMERGENCY
WITH A SHOP JACK
The vehicle can be raised on a shop
jack if it is empty. This is only possi-
ble from the side by placing the jack at
the points provided in the underbody
as indicated infig. 41.
WITH AN ARM HOIST
The vehicle must be raised by plac-
ing the ends of the arms at the points
indicated in fig. 41.TOWING THE
VEHICLE
The vehicle has two eyes for an-
choring the tow hitch fig. 42.
A- Front eye
B- Rear eye (for towing another ve-
hicle).
fig. 42
F0D0177m
Before starting to tow, turn
the ignition key to MAR
and then to STOP. Do not remove
the key. If the key is removed, the
steering lock engages automatical-
ly which prevents the wheels being
turned.
WARNING
While the vehicle is being
towed with the engine off,
remember that the brake pedal and
steering will require more effort as
you no longer have the benefit of
the power brakes and power steer-
ing. Do not use flexible cables to
tow. Avoid jerking. Whilst towing,
ensure that coupling to the vehicle
does not damage the surrounding
components.
WARNING

164VEHICLE MAINTENANCE
thousands of kilometres
Replace fuel filter cartridge (Diesel versions)
Replace air cleaner cartridge (Diesel versions)
Replace air cleaner cartridge (petrol versions)
Replace spark plugs (petrol versions)
Top up fluids (engine coolant, brakes, power steering,
battery, windscreen washer, etc.)
Check timing belt conditions (***)
Replace timing belt and various control belts
(or every 48 months) (*)
Check engine control systems via diagnostic socket
Change gearbox - transmission - rear axle oil (4WD version)
Check gearbox/differential oil level (automatic transmission)
Change engine oil (**)
Replace engine oil filter (**)
Change brake fluid (or every 24 months)
Replace pollen filter (or every 12 months)
(*) Replace every 240,000 km or every 60 months for 2.3 JTD versions.
(**) Change/replace engine oil filter and oil every 40,000 km for 2.3 JTD versions
(***) Every 120,000 km for 2.3 JTD versions
30 60 90 120 150 180
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165VEHICLE MAINTENANCE
ANNUAL
INSPECTION
SCHEDULE
The following annual inspection
schedule is required for vehicles trav-
elling 15,000 Kmapprox. a year. The
schedule includes the following oper-
ations:
– check tyre condition and wear and
adjust pressure, if required (including
spare wheel);
– check operation of lights (head-
lights, direction indicators, hazard
lights, boot light, passenger compart-
ment light, instrument panel lights,
etc.);
– check windscreen wiper/washer
and adjust nozzles;
– check position and wear of wind-
screen/rear window wiper blades;
– check front pad conditions and
wear;
– check for bonnet and boot lock
cleanness, lever cleanness and lubri-
cation;– inspect conditions of: engine, gear-
box, transmission, piping (exhaust, fu-
el feed, brakes), rubber parts (boots,
sleeves, bushings, etc.), brake and fu-
el line hoses;
– check battery charge status;
– check conditions of various control
belts;
– check and top up fluid levels (en-
gine coolant, brakes, windscreen
washer, battery, etc.);
– check and top up engine oil;
– replace pollen filter.
ADDITIONAL
CHECKS
Every 1,000 km or before long
trips, check and top up as necessary:
– engine coolant level
– brake fluid level
– power steering fluid level
– battery electrolyte level
– windscreen washer fluid
– tyre pressure and conditions.
Every 3,000 km or before long
trips, check and top up as necessary:
engine oil
Every 10,000 kmor at cwarning
light coming on (diesel engines only):
bleed water from fuel filter.
You are recommended to use FL
Seleniaproducts designed and pro-
duced for Fiat vehicles (see the “Ca-
pacities” table in the “Technical Spec-
ifications” section).