Power FIAT DUCATO 244 2005 3.G Service Manual

205TECHNICAL SPECIFICATIONS
Version MAXI
Chassis cowl medium wheelbase special Camping Car
Chassis cab long wheelbase special Camping Car
Chassis cowl long wheelbase special Camping Car
Chassis cab 4050 wheelbase special Camping Car
Chassis cowl 4050 wheelbase special Camping Car
Van short wheelbase
Van short wheelbase
Van medium wheelbase
Van high sided medium wheelbase
Van high sided medium wheelbase
Van high sided long wheelbase
Van high sided long wheelbase
Truck medium wheelbase crew cab
Chassis cab medium wheelbase crew cab
Chassis cab medium wheelbase crew cab Camping Car
Chassis cab long wheelbase
Chassis cab long wheelbase Camping Car
Truck long wheelbase
Chassis cab medium wheelbase
Chassis cab medium wheelbase Camping Car
Chassis cab with load bed long wheelbase
Chassis cab with load bed long wheelbase Camping Car
Chassis cab with load bed medium wheelbase
Chassis cab with load bed medium wheelbase Camping Car
Chassis cab long wheelbase crew cab
Chassis cab long wheelbase crew cab Camping Car
Truck medium wheelbase
Truck long wheelbase crew cab
Minibus long wheelbase
Van high sided medium wheelbase BipowerEngine
2.8 JTD
2.8 JTD
2.8 JTD
2.8 JTD
2.8 JTD
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0Engine
code
8140.43S
8140.43S
8140.43S
8140.43S
8140.43S
RFL
RFL
RFL
RFL
RFL
RFL
RFL
RFL
RFL
RFL
RFL
RFL
RFL
RFL
RFL
RFL
RFL
RFL
RFL
RFL
RFL
RFL
RFL
RFL
RFL Bodywork
version
244BPMBB BXC
244BPMAC BXC
244BPMBC BXC
244BPMAG BXC
244BPM BG BXC
244CTMFA AX
244CTMFA BX
244CTMFB AX
244CTMNB AX
244CTMNB BX
244CTMNC AX
244CTMNC BX
244CTMGB AX
244CTMHB AX
244CTMHB AXC
244CTMAC AX
244CTMAC AXC
244CTMDC AX
244CTMA AX
244CTMA AXC
244CTMCC AX
244CTMCC AXC
244CTMCB AX
244CTMCB AXC
244CTMHC AX
244CTMHC AXC
244CMDB AX
244CTMGC AX
244CTMMC AX
244CTMNB AM

206TECHNICAL SPECIFICATIONS
Version MAXI
Van high sided medium wheelbase Bipower (extra high)
Van high sided medium wheelbase petrol/LPG
Van high sided medium wheelbase petrol/LPG (extra high)
Van high sided long wheelbase Bipower
Van high sided long wheelbase Bipower (extra high)
Van high sided long wheelbase petrol/LPG
Van high sided long wheelbase petrol/LPG (extra high)
Van short wheelbase without EGR
Van short wheelbase without EGR
Van medium wheelbase without EGR
Van high sided medium wheelbase without EGR
Van high sided medium wheelbase without EGR
Van high sided long wheelbase without EGR
Van high sided long wheelbase without EGR
Chassis cab short wheelbase without EGR
Chassis cab short wheelbase Camping Car without EGR
Truck short wheelbase without EGR
Chassis cab with load bed medium wheelbase without EGR
Chassis cab with load bed medium wheelbase
Camping Car without EGR
Chassis cowl short wheelbase without EGR
Chassis cowl short wheelbase Camping Car without EGR
Chassis cab medium wheelbase without EGR
Chassis cab medium wheelbase Camping Car without EGR
Truck medium wheelbase without EGR
Chassis cab with load bed medium wheelbase without EGR
Chassis cab with load bed medium wheelbase
Camping Car without EGR
Chassis cowl medium wheelbase without EGR
Chassis cowl medium wheelbase Camping Car without EGR
Chassis cab long wheelbase without EGREngine
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.3 JTD
2.3 JTD
2.3 JTD
2.3 JTD
2.3 JTD
2.3 JTD
2.3 JTD
2.3 JTD
2.3 JTD
2.3 JTD
2.3 JTD
2.3 JTD
2.3 JTD
2.3 JTD
2.3 JTD
2.3 JTD
2.3 JTD
2.3 JTD
2.3 JTD
2.3 JTD
2.3 JTD
2.3 JTDEngine
code
RFL
RFL
RFL
RFL
RFL
RFL
RFL
F1AE0481C
F1AE0481C
F1AE0481C
F1AE0481C
F1AE0481C
F1AE0481C
F1AE0481C
F1AE0481C
F1AE0481C
F1AE0481C
F1AE0481C
F1AE0481C
F1AE0481C
F1AE0481C
F1AE0481C
F1AE0481C
F1AE0481C
F1AE0481C
F1AE0481C
F1AE0481C
F1AE0481C
F1AE0481CBodywork
version
244CTMNB BM
244CTMNB AG
244CTMNB BG
244CTMNC AM
244CTMNC BM
244CTMNC AG
244CTMNC BG
244CSMFA AY
244CSMFA BY
244CSMFB AY
244CSMNB AY
244CSMNB BY
244CSMNC AY
244CSMNC BY
244CSMAA AY
244CSMAA AYC
244CSMDA AY
244CSMCA AY
244CSMCA AYC
244CSMBA AY
244CSMBA AYC
244CSMAB AY
244CSMAB AYC
244CSMDB AY
244CSMCB AY
244CSMCB AYC
244CSMBB AY
244CSMBB AYC
244CSMAC AY

212TECHNICAL SPECIFICATIONS
Version MAXI
Van short wheelbase low roof without EGR
Van short wheelbase high roof without EGR
Van medium wheelbase low roof without EGR
Van medium wheelbase high sided without EGR
Van medium wheelbase extra high without EGR
Minibus long wheelbase high sided without EGR
Van long wheelbase extra high without EGR
Truck short wheelbase without EGR
Truck medium wheelbase without EGR
Truck long wheelbase without EGR
Truck 4050 wheelbase without EGR
Truck 4050 wheelbase crew cab without EGR
Truck medium wheelbase crew cab without EGR
Truck long wheelbase crew cab without EGR
Chassis cowl short wheelbase without EGR
Chassis cowl short wheelbase Camping Car without EGR
Chassis cowl medium wheelbase without EGR
Chassis cowl medium wheelbase Camping Car without EGR
Chassis cowl long wheelbase without EGR
Chassis cowl long wheelbase Camping Car without EGR
Chassis cowl 4050 wheelbase without EGREngine
2.8 JTD POWER
2.8 JTD POWER
2.8 JTD POWER
2.8 JTD POWER
2.8 JTD POWER
2.8 JTD POWER
2.8 JTD POWER
2.8 JTD POWER
2.8 JTD POWER
2.8 JTD POWER
2.8 JTD POWER
2.8 JTD POWER
2.8 JTD POWER
2.8 JTD POWER
2.8 JTD POWER
2.8 JTD POWER
2.8 JTD POWER
2.8 JTD POWER
2.8 JTD POWER
2.8 JTD POWER
2.8 JTD POWEREngine
code
8140.43N
8140.43N
8140.43N
8140.43N
8140.43N
8140.43N
8140.43N
8140.43N
8140.43N
8140.43N
8140.43N
8140.43N
8140.43N
8140.43N
8140.43N
8140.43N
8140.43N
8140.43N
8140.43N
8140.43N
8140.43NBodywork
version
244CZMFA AY
244CZMFA BY
244CZMFB BY
244CZMNB AY
244CZMNB BY
244CZMNC AY
244CZMNC BY
244CZMDA AY
244CZMDB AY
244CZMDC AY
244CZMDG AY
244CZMGG AY
244CZMGB AY
244CZMGC AY
244CZMBA AY
244CZMBA AYC
244CZMBB AY
244CZMBA AYC
244CZMBC AY
244CZMBC AYC
244CZMBG AY

213TECHNICAL SPECIFICATIONS
Version MAXI
Chassis cowl 4050 wheelbase Camping Car without EGR
Chassis cab short wheelbase without EGR
Chassis cab short wheelbase Camping Car without EGR
Chassis cab medium wheelbase without EGR
Chassis cab medium wheelbase Camping Car without EGR
Chassis cab medium wheelbase crew cab without EGR
Chassis cab medium wheelbase crew cab Camping Car without EGR
Chassis cab long wheelbase without EGR
Chassis cab long wheelbase Camping Car without EGR
Chassis cab 4050 wheelbase without EGR
Chassis cab 4050 wheelbase Camping Car without EGR
Chassis cab 4050 wheelbase crew cab without EGR
Chassis cab 4050 wheelbase crew cab Camping Car without EGR
Chassis cab long wheelbase crew cab without EGR
Chassis cab long wheelbase crew cab Camping Car without EGR
Chassis cab with load bed medium wheelbase without EGR
Chassis cab with load bed medium wheelbase
Camping Car without EGR
Chassis cab with load bed short wheelbase without EGR
Chassis cab with load bed short wheelbase Camping Car without EGR
Chassis cab with load bed long wheelbase without EGR
Chassis cab with load bed long wheelbase Camping Car without EGREngine
2.8 JTD POWER
2.8 JTD POWER
2.8 JTD POWER
2.8 JTD POWER
2.8 JTD POWER
2.8 JTD POWER
2.8 JTD POWER
2.8 JTD POWER
2.8 JTD POWER
2.8 JTD POWER
2.8 JTD POWER
2.8 JTD POWER
2.8 JTD POWER
2.8 JTD POWER
2.8 JTD POWER
2.8 JTD POWER
2.8 JTD POWER
2.8 JTD POWER
2.8 JTD POWER
2.8 JTD POWER
2.8 JTD POWEREngine
code
8140.43N
8140.43N
8140.43N
8140.43N
8140.43N
8140.43N
8140.43N
8140.43N
8140.43N
8140.43N
8140.43N
8140.43N
8140.43N
8140.43N
8140.43N
8140.43N
8140.43N
8140.43N
8140.43N
8140.43N
8140.43NBodywork
version
244CZMBG AYC
244CZMAA AY
244CZMAA AYC
244CZMAB AY
244CZMAB AYC
244CZMHB AY
244CZMHB AYC
244CZMAC AY
244CZMAC AYC
244CZMAG AY
244CZMAG AYC
244CZMHG AY
244CZMHG AYC
244CZMHC AY
244CZMHC AYC
244CZMCB AY
244CZMCB AYC
244CZMCA AY
244CZMCA AYC
244CZMCC AY
244CZMCC AYC

214TECHNICAL SPECIFICATIONS
ENGINE
GENERAL FEATURES
Engine code
Cycle
Number and layout of cylinders
Diameter x stroke mm
Total capacity cm3
Compression ratio
kW
Maximum power output EEC HP
corresponding ratio rpm
Nm
Maximum torque EEC kgm
corresponding ratio rpm
Spark plugs
Fuel
2.0
RFL
Otto
4 in line
86x86
1998
9.5 : 1
81
110
5700
168
17.1
3700
RC9YCC
RFC52LS
Unleaded
petrol
95 RON2.0 JTD
RHV
Diesel
4 in line
85x88
1997
17.6 : 1
62
84
4000
192
19.6
1900
–
Diesel for
motor vehicles
(EN590
specifications)2.3 JTD
F1AE0481C
Diesel
4 in line
88x94
2286
19 : 1
81
110
3600
270
27.6
1800
–
Diesel for
motor vehicles
(EN590
specifications)2.8 JTD
8140.43 S
Diesel
4 in line
94.4x100
2800
18 : 1
93.5
127
3600
300
30.6
1800
–
Diesel for
motor vehicles
(EN590
specifications)2.8 JTD
POWER
8140.43 N
Diesel
4 in line
94.4x100
2800
18 : 1
107
146
3600
310
31.6
1500
–
Diesel for
motor vehicles
(EN590
specifications)

215TECHNICAL SPECIFICATIONS
FUEL SUPPLY/IGNITION
Petrol version
Electronic Multipoint sequential
phased integrated electronic injection
and ignition; a single injection system
controls both functions. It processes
both the time the injection lasts (for
fuel metering) and the ignition advance
angle.FUEL SUPPLY
JTD/JTD POWER versions
UNIJET (Common Rail) electronic
control direct injection, turbosuper-
charger with WASTEGATE valve and
intercooler (2.3 JTD, 2.8 JTD and 2.8
JTD POWER versions).SPARK PLUGS
The cleanness and soundness of the
spark plugs are very important for
keeping the engine efficient and pol-
luting emissions down.
The appearance of the spark plug, if
examined by an expert eyes, is a good
way of pinpointing a problem even if it
has nothing to do with the ignition sys-
tem. Therefore, if the engine has prob-
lems, it is important to have the spark
plugs checked at a Fiat Dealership.
The spark plugs must be
changed at the times
specified in the
SERVICE
SCHEDULE
. Only use the type of
plugs indicated: if the heat ratio
is less than required or the life
specified is not guaranteed, prob-
lems can arise.
Modifications or repairs to
the fuel feed system that
are not carried out properly or do
not take the system’s technical
specifications into account can
cause malfunctions leading to the
risk of fire.
WARNING

217TECHNICAL SPECIFICATIONS
ELECTRONIC AUTOMATIC
GEARBOX
(2.8 JTD versions only)
Automatic gearbox with four speeds
plus reverse with self-adapting control
(i.e. capable of adapting to the driver’s
driving style), which transmits power
continuously and with very fast elec-
tro-hydraulic gear engagement times.SUSPENSIONS
FRONT
Independent wheel, McPherson sus-
pension.
Telescopic dampers with flexible an-
chorage to the body and dust guards
on buffers.
Coil springs offset with shock ab-
sorbers and knock-guard buffers.
Lower wishbone with twin taper
rubber bushing on chassis and ball
head on wheel stud.REAR
Rigid tubular axle type.
Lengthways single blade (two-blades
as optional) leaf spring.
Vertical shock absorbers anchored
above on the body (on the inside of
the wheelhouse) and down on the
axle flange.
Knock-guard buffer fixed to the side
member.
Coupling for brake load proportion-
ing.

218TECHNICAL SPECIFICATIONS
WHEELS
RIMS AND TYRES
Printed steel rims with ventilated
disk.
Tubeless tyres with radial carcass.
The homologated tyres are listed in
the log book.
IMPORTANT In the event of dis-
crepancies between the information
provided in this Owner Handbook and
the Log Book, consider the specifica-
tions shown in the Log Book only.
To ensure safety of the vehicle in
movement, it must be fitted with tyres
of the same make and type on all
wheels.
IMPORTANT Do not use inner
tubes with tubeless tyres.SPARE WHEEL
Printed steel rim.
Tubeless tyre (same as those fitted).
SNOW CHAINS
Only use low profile chains, see
“Snow chains”.
WHEEL GEOMETRY
Front wheel toe-in measured from
rim to rim: – 2 ± 1 mm.
The values refer to the vehicle in run-
ning order.
STEERING
Energy-absorbing jointed steering
column and wheel.
Height adjustable steering wheel.
Permanently lubricated rack and pin-
ion.
Hydraulic power steering.
Minimum turning circle:
– short wheelbase ................ 11 m
– medium wheelbase ............ 12.1 m
– long wheelbase .................. 13,7 m
Number of steering wheel turns lock
to lock ......................................... 3.52
Do not hold the power as-
sisted steering wheel with
the engine running for longer than
15 seconds. It will make a noise and
you could damage the system.
WARNING

220TECHNICAL SPECIFICATIONS
COLD TYRE INFLATION PRESSURE (bar)
Version
11
All types
Camping Car
15
All types (**)
2.8 JTD POWER
Camping Car
MAXI
All types (**)
2.8 JTD POWER
Camping Car
(*) 4.75 bar for vehicles with maximum admitted load on rear axle over 2000 kg.
(**) Except 2.8 JTD POWER versions
For warm tyres the pressure should be +0.3 bar in relation to the prescribed value.
Check again the correct pressure when the tyres are cold.Tyre
195/70 R15C 103/101 Q
205/70 R15C 106/104 Q
215/70 R15C 109/107 Q Camping
205/70 R15C 106/104 Q
205/70 R15C 106/104 R
215/70 R15C 109/107 Q Camping
205/75 R16C 110/108 Q
215/75 R16C 113/111 Q
205/75 R16C 110/108 R
215/75 R16C 113/111 R
215/75 R16C 113/111 Q Camping Rim
6J x 15” - H2
6J x 15” - H2
6J x 15” - H2
6J x 15” - H2
6J x 15” - H2
6J x 16” - H2
6J x 16” - H2
6J x 16” - H2Inflation pressure (bar)
Unladen and fully loaded
Front
4.0
4.0
5.0
4.1
4.1
5.0
4.5
4.5
4.5
4.5
5.5Rear
4.0
4.0
5.0
4.5
4.5
5.0
4.5 (*)
4.5
4.5 (*)
4.5
5.5

221TECHNICAL SPECIFICATIONS
Snow tyres
Version
11
All types
Camping Car
15
All types
2.8 JTD POWER
Camping Car
MAXI
All types
2.8 JTD POWER
Camping Car
(*) 4.75 bar for vehicles with maximum admitted load on rear axle over 2000 kg.
For warm tyres the pressure should be +0.3 bar in relation to the prescribed value.
Check again the correct pressure when the tyres are cold.Tyre
195/70 R15C 103/101 Q M+S
205/70 R15C 106/104 Q M+S
205/70 R15C 106/104 Q M+S
205/70 R15C 106/104 Q M+S
205/70 R15C 106/104 R M+S
205/70 R15C 106/104 Q M+S
205/75 R16C 110/108 Q M+S
205/75 R16C 106/104 R M+S
205/75 R16C 110/108 Q M+S Rim
6J x 15” - H2
6J x 15” - H2
6J x 15” - H2
6J x 15” - H2
6J x 15” - H2
6J x 16” - H2
6J x 16” - H2
6J x 16” - H2Inflation pressure (bar)
Unladen and fully loaded
Front
4.0
4.0
4.1
4.1
4.1
4.1
4.5
4.5
5.5Rear
4.0
4.0
4.5
4.5
4.5
4.5
4.5 (*)
4.5
5.5