air con FIAT DUCATO 244 2005 3.G Owner's Manual

101GETTING TO KNOW YOUR VEHICLE
RADIO
TRANSMITTERS AND
CELLULAR
TELEPHONES
Cellular telephones and other radio
transceiver equipment (e.g. HAM ra-
dio system) must not be used inside
the vehicle unless a separate aerial is
mounted on the outside of the vehicle.
IMPORTANTThe use of cellular
telephones, HAM transmitters or oth-
er similar devices inside the passenger
compartment (without external aeri-
al) produces RF electromagnetic fields
which, amplified by the resonance ef-
fects inside the passenger compart-
ment may cause vehicle electrical sys-
tem to malfunction.
Moreover, the transmission and re-
ceiving quality deteriorates due to the
screening effect of the vehicle body. Have the cellular phone and the con-
nections to the system installed by a
Fiat Dealership.
The hands-free tele-
phone you purchase will
need to be compatible
with your cellular telephone.
Have the cellular tele-
phone and the connec-
tions to the system in-
stalled by a Fiat Dealership only.
This will ensure the best results
and prevent problems which
could impair vehicle safety.
ROOF RACK/
SKI RACK
Use the special pins fitted to the edge
of the roof panel to attach the all-pur-
pose roof rack support bars fig. 150
Vehicles with long wheelbase have
eight pins and those with short or
medium wheelbase, six.
There are two different types of pins
for fastening the roof rack in place:
A- pins for vans with normal and
high roof
B- screw with housing for roof rack
closed with a threaded plug for vans
with extra high roof.
fig. 150
F0D0088m

102GETTING TO KNOW YOUR VEHICLE
DIESEL ENGINES
The vehicle must only
be filled with diesel fuel
for motor vehicles, in
compliance with European Spec-
ification EN590. The use of other
products or mixtures may ir-
reparably damage the engine
with invalidation of the warran-
ty due to the damage caused. In
the event of accidentally filling
with another type of fuel, do not
start the engine and empty the
tank. If the engine has been run
even for only a very short time,
in addition to the tank, it is also
necessary to drain out the whole
fuel circuit.AT THE FILLING
STATION
PETROL ENGINES
Use unleaded petrol only.
However, to avoid mistakes, the fu-
el filler is too small for the leaded
petrol pump.
Octane rating (R.O.N.) must not be
lower than 95.
fig. 151
F0D0193m
Never put even the tini-
est amount of leaded
petrol in the fuel tank of
your Ducato even in an emer-
gency. You would damage the
catalytic converter beyond re-
pair.
An inefficient catalytic
converter will allow
harmful exhaust fumes to
be emitted and thus contribute
to air pollution.

104GETTING TO KNOW YOUR VEHICLE
IMPORTANTThe airtight seal of
the cap may lead to a slight increase of
pressure in the tank. A hissing sound
when the cap is removed is therefore
quite normal.
After refuelling, screw the cap until
hearing one or more clicks, turn the
key and then remove it.. close the lid.
IMPORTANTMoreover, before
starting the engine, for the sake of
safety, check whether the refuelling
gun is properly hung onto the fuel
pump.If required, replace the
fuel cap with another gen-
uine cap to avoid affecting
the efficiency of the fuel vapour
recovery system.
fig. 153
F0D0140m
PROTECTING THE
ENVIRONMENT
Protection of the environment has
been the guiding principle in the design
of the Fiat Ducato right from the start.
The result is the use of materials and
creation of devices that can reduce or
considerably curtail harmful influences
on the environment.
The devices for curtailing petrol en-
gine emissions are:
– a three-way catalytic converter;
– a lambda sensor;
– a fuel evaporation system.
The devices for curtailing diesel en-
gine emissions are:
– an oxidising catalytic converter;
– an exhaust gas recirculation system
(E.G.R.) (for certain versions).
Consequently, the Fiat Ducato is
ready to travel well ahead of the most
stringent international pollution control
standards.
Keep naked flames or light-
ed cigarettes away from
the fuel filler hole as there is a dan-
ger of fire. Do not bend too close to
the hole either so as not to breathe
in harmful vapours.
WARNING

106GETTING THE BEST OUT OF YOUR VEHICLE
HOW TO START DIESEL
VERSIONS
1) Ensure that the handbrake is up.
2)Put the gear lever into neutral.
3)Press the clutch pedal down to
the floor without touching the accel-
erator.
4) Turn the ignition key to MAR. In-
strument panel warning lights mand
Ywill come on.
5)Wait for the instrument panel
warning light Yto go out.
6) Wait for the instrument panel
warning light mto go out. The hot-
ter the engine is, the quicker this will
happen.
7) Turn the key to AVVimmediate-
ly after the mwarning light goes out.
If you wait too long, you will lose the
benefit of the work done by the glow
plugs.
Release the key as soon as the engine
starts.Intake air heater (Heat Flange)
An air heating device is fitted on the
intake manifold inlet in 2.8 JTD ver-
sions to facilitate starting the engine in
cold weather.
This device will be switched on au-
tomatically when the key is turned to
MAR.
The heater is fitted in all 2.8 JTD ver-
sions with EGR system. It is optional
for other JTD versions.
The engine start-up procedure is the
same with and without the heater.GENERAL NOTES
If the engine does not start first time,
return the key to STOPbefore try-
ing to start the engine again.
If warning light Yremains lit when
the ignition key is at MAR, turn the
key to STOPand then to MAR; if the
warning light stays on, try with the
other keys provided. The warning light m
will flash (for approxi-
mately 60 seconds) at
start-up or during prolonged
cranking to signal a fault in the
glow plug heating system. You
can use the vehicle as usual if the
engine starts but you should con-
tact a Fiat Dealership as soon as
possible to have problem seen to.
SELENIA 20K (petrol en-
gines) is recommended
when the vehicle is mainly
used in relatively mild climates. If
however, the vehicle is mainly
used where the climate is partic-
ularly severe, the use of SELENIA
PERFORMER MULTIPOWER
(petrol engines) or SELENIA WR
(diesel engines) is recommended.

121GETTING THE BEST OUT OF YOUR VEHICLE
– Do not drive too many hours at a
time but stop at intervals to stretch
your legs and recoup your energy;
– make sure the air in the passenger’s
compartment is being changed
continuously;
– never coast downhill (i.e. with the
engine off): if you do, you lose the aid
of engine braking, power brakes and
power steering so that braking re-
quires greater effort on the pedal and
steering requires greater effort on the
steering wheel.DRIVING AT NIGHT
These are the main rules to follow
when you are driving at night:
– drive especially carefully: it is hard-
er to drive at night;
– slow down especially if the road is
not lit;
– at the first signs of sleepiness, stop:
continuing would be a risk for yourself
and everybody else. Only start driving
again when you have had enough rest;
– keep a greater safety distance from
the vehicles in front of you than dur-
ing daylight hours: it is hard to judge
how fast other vehicles are going when
all you can see are their lights;
– make sure the headlights beams are
properly positioned: if they are too
low, they reduce visibility and strain
your eyes. If they are too high they can
dazzle other drivers. Adjust headlight
beam according to transported load;
– only use main beam headlights
when you are driving outside town
and when you are sure they do not an-
noy other drivers. dip your headlights
Water, ice or salt sprinkled
on the road can deposit on
the brake discs and reduce effi-
ciency of the first braking.
WARNING
Do not drive with objects
on the floor in front of the
driver’s seat: they could caught un-
der the pedals making braking or
accelerating impossible.
WARNING
Pay attention to the mats:
even a small problem to the
braking system may require in-
creased brake pedal stroke with re-
spect to normal.
WARNING

125GETTING THE BEST OUT OF YOUR VEHICLE
Electric devices
Use electric devices for the neces-
sary time only. The heated rear win-
dow, fog lights, windscreen wipers,
heater fan require large amounts of
electricity and increasing the request
for power will also increase fuel con-
sumption (up to +25% when driving in
towns).
Climate control system
The climate control system is an ad-
ditional load which greatly affects the
engine leading to higher consumption.
When the temperature outside the
vehicle allows it, use the air vents
where possible.
DRIVING STYLE
Starting
Do not warm the engine when the
vehicle is stationary or at high or low
speed: in this way the engine will warm
up gradually increasing consumption
and emissions. You should drive off
slowly straight away avoiding high revs
so that the engine will warm up more
quickly.Unnecessary actions
Avoid revving the engine when
stopped at traffic lights or before
switching off the engine and avoid dou-
bling the clutch as these actions have
no purpose on modern vehicles and
serve only to increase consumption
and pollution.
Gear selections
As soon as the traffic and road con-
ditions allow it, shift to a higher gear.
Using a low gear to liven up accelera-
tion greatly increases consumption. In
the same way improper use of high
gears will increase consumption, emis-
sions and engine wear.
On passenger transportation versions
fitted with 2.3, 2.8 JTD and 2.8 JTD
POWER engines, fuel consumption can
be optimised by starting (on level road)
in 2nd gear instead of 1st gear.Top speeds
Fuel consumption increases consid-
erably as speed increases. Your speed
should be kept as even as possible and
superfluous braking and acceleration
avoided as this increases both con-
sumption and emissions.
Acceleration
Accelerating violently increasing the
revs will greatly affect consumption
and emissions; acceleration should be
gradual and should not exceed the
maximum torque.

141IN AN EMERGENCY
GENERAL INSTRUCTIONS
When a light is not working, check
that it has not fused before changing
the bulb.
For the location of the fuses, refer to
“If a fuse blows” in this section.
Before replacing a bulb that does not
work, check that the contacts are not
oxidised.
Burnt-out bulbs must be replaced
with ones of the same type. Light from
bulbs with insufficient power is dim
while those which are too powerful
use too much electricity. Always check
the height of the headlight beam after
changing a bulb. Only touch the metal
part when handling halo-
gen bulbs. If the transpar-
ent bulb is touched it reduces the
intensity of the light emitted and
can also reduce the life of the
bulb. If you touch the bulb acci-
dentally, rub it with a cloth
moistened with alcohol and leave
it to dry.IF A BULB
BURNS OUT
Modifications or repairs to
the electrical system car-
ried out incorrectly and without
bearing the features of the system
in mind can cause malfunctions
with the risk of fire.
WARNING
You should have the bulbs
replaced at a Fiat Dealer-
ship, if possible. Correct operation
and proper beam height are essen-
tial for safe driving and compliance
with law requirements.
WARNING
Halogen bulbs contain
pressurised gas which, if
broken, may cause small fragments
of glass to be projected outwards.
WARNING
IMPORTANTOn the inside sur-
face of the headlight there could ap-
pear a slight coat of fogging; this does
not show a defect, since it is a natur-
al occurrence due to low temperature
and to the degree of humidity in the
air; it will disappear as soon as the
lights are turned on. The presence of
drops inside the headlight shows wa-
ter seepage, contact Fiat Dealership.

149IN AN EMERGENCY
Before changing a fuse,
check the ignition key has
been removed and that
all the other electric devices have
been turned off/disabled.IF A FUSE BLOWS
GENERAL FEATURES
A fuse is an element for protecting
the electrical system. A fuse will trip
(i.e. blow) in the event of a failure or
improper interventions in the electri-
cal system.
If an electric device is not working,
check whether the respective fuse is
blown (i.e. the conductor is broken
fig. 33). If required, replace the blown
fuse with another with the same am-
perage (same colour).B- Undamaged fuse.
C- Fuse with broken filament.
Use the tongs Din the fusebox to
extract the fuse.
To locate the fuse, refer to the tables
on the following pages.
fig. 33
F0D0029m
Never replace a broken
fuse with anything other
than a new fuse. Always
use a fuse of the same colour.
If the fuse blows again,
have the vehicle inspected
at a Fiat Dealership.
WARNING
Never change a fuse with
another amperage: FIRE
RISK!
WARNING
Do not attempt to repair a
blown MAXI-FUSE. Go to a
Fiat Dealership.
WARNING

155IN AN EMERGENCY
System/Component
ABS control unit
Airbag control unit
Power mirrors
Cruise control
Phone
Chronotachograph
Remote control
Alarm
Brake lights
Instrument panel
PCC
Ignition switch
Cab fan (with Webasto system)
Webasto control unit
Cab fan (with climate control)
CVM (engine compartment fusebox)
Radiator fan low-speed resistor (2.0 with climate control system)
Engine control unit (2.0 with climate control system)
Engine cooling fan (2.0 with climate control system)
Engine control unit (2.0 with climate control system)
Engine cooling fan (2.0 with climate control system)
Engine control unit (2.0 with climate control system)
CFB protection
E.I. primary services
E.I. primary services
E.I. secondary services
Horn
Steering column stalk controlFuse no.
F 42
F 50
F 27
F 27
F 27
F 27
F 27
F 27
F 26
F 37
F 37
F 31
F 55
F 55
F 55
F 06
F 06
F 06
F 06
F 07
F 07
F 01
F 17
F 22
F 11
F 10
F 10Ampere
7.5
7.5
7.5
7.5
7.5
7.5
7.5
7.5
7.5
10
10
10
30
30
30
40
40
40
40
40
40
60
5
20
10
15
15Location
Fig. 36
Fig. 36
Fig. 36
Fig. 36
Fig. 36
Fig. 36
Fig. 36
Fig. 36
Fig. 36
Fig. 36
Fig. 36
Fig. 36
Fig. 36
Fig. 36
Fig. 36
Fig. 41
Fig. 41
Fig. 41
Fig. 41
Fig. 41
Fig. 41
Fig. 41
Fig. 41
Fig. 41
Fig. 41
Fig. 41
Fig. 41

162VEHICLE MAINTENANCE
V V
E E
H H
I I
C C
L L
E E
M M
A A
I I
N N
T T
E E
N N
A A
N N
C C
E E
SCHEDULED
SERVICING
Correct maintenance of the vehicle
is essential for ensuring it stays in tip-
top condition for a long time to come.
This is why Fiat has programmed a
number of service checks and opera-
tions carried out every 30,000 kilo-
metres.
It is however important to remem-
ber that "Scheduled Servicing" is not
all your vehicle requires. Regular
checks - also in the initial period be-
fore the 30,000 kilometre coupon and
later between coupons - ordinary care
is required, such as checking fluid lev-
els and topping up, checking tyre in-
flation pressure, checking cleanness of
bonnet and boot locks, cleaning and
lubricating levers, etc...If it is seen that further replacements
or repairs are necessary in addition to
the work being carried out, these will
only be done after the customer has
given his/her consent.
IMPORTANTYou are recom-
mended to get in touch with a Fiat
Dealershipimmediately if any small
running problems crop up without
waiting for the next coupon.
If the vehicle is fre-
quently used to tow trail-
ers, carry out the sched-
uled service operations more fre-
quently than shown.
IMPORTANTThe Manufacturer
requires the Service Schedule coupon
related checks to be carried out. Fail-
ure to do so could result in the war-
ranty being cancelled for those defects
that can be attributed to such failure.
Scheduled Servicing is performed at
all Fiat Dealershipsand there is a set
time scale for such operations.