check engine FIAT DUCATO BASE CAMPER 2015 Owner handbook (in English)

STARTING THE
ENGINE
Go to a Fiat Dealership immediately
if warning light
stays on
constantly on the instrument panel.
JUMP STARTING
If the battery is flat, it is possible to
start the engine using an auxiliary
battery with the same capacity or a
little higher than the flat one.
It is advisable to contact a Fiat
Dealership to check/replace the
battery.
140)
Proceed as follows to start the
vehicle:
❒raise the flap A fig. 178 to gain
access to the positive battery
terminal.
❒connect the positive terminals (sign +
near the terminal) of the two batteries
with a jump lead;
❒use a second cable to connect the
negative terminal (–) of the auxiliary
battery to the earth point as shown in
fig. 179;
❒start the engine;
❒when the engine has been started,
remove the cables reversing the
order above.
If after a few attempts the engine
does not start, do not persist
but contact the nearest Fiat
Dealership.IMPORTANT Do not directly
connect the negative terminals of
the two batteries: sparks could
ignite explosive gas released from
the battery. If the auxiliary battery is
installed on another vehicle, avoid
any metal parts on the latter and
the vehicle with the flat battery from
accidentally coming into contact.
BUMP STARTING
Never bump start the engine by
pushing, towing or driving downhill.
This could cause fuel to flow into
the catalytic converter and damage
it beyond repair.
WARNING
140) This procedure must be
performed by qualified personnel
as incorrect actions may cause
high-intensity electrical discharge.
Furthermore, battery fluid is
poisonous and corrosive: avoid
contact with skin and eyes. Keep
naked flames and lighted
cigarettes away from the battery
and do not cause sparks.
178F1A0351179F1A0352
198
IN AN EMERGENCY

IMPORTANT
INFORMATION:
The sealing fluid of the quick tyre
repair kit is effective at external
temperatures of between -20 °C
and +50 °C.
The sealant has an expiry date.
156) 157)
2)
INFLATION
PROCEDURE
158) 159) 160) 161) 162)
❒Pull the handbrake. Unscrew the tyre
valve cap, take out the filler hose A
fig. 196 and tighten the ring nut B on
the tyre valve;
❒insert the plug E fig. 198 in the
nearest 12 V power socket and start
the engine. Turn the selector D fig.
197 anticlockwise to the repair
position. Activate the kit by pressing
the on/off switch. Inflate the tyre to
the pressure specified in the "Inflation
pressure" paragraph, in the
"Technical Data" chapter;
For a more accurate reading, it is
advisable to check the pressure
reading on the pressure gauge
F fig. 197 with the compressor off
and without moving the centre
selector from the repair position;
❒if after 10 minutes it is still impossible
to reach at least 3 bar, release the
transparent filler pipe from the valve
and take out the 12 V plug, then
move the vehicle forwards by about
10 metres in order to distribute
the sealing fluid inside the tyre evenly,
then repeat the inflation operation;
❒if after this operation you still cannot
reach at least 3 bar after 10 minutes,
do not resume driving because the
tyre is too damaged and the quick
tyre repair kit cannot guarantee
suitable sealing. Contact a Fiat
Dealership;
❒if the tyre reaches the pressure
specified in “Inflation pressure”
paragraph in the "Technical Data"
section, start driving immediately;
196F1A0182
197F1A0183
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205

❒after having driven for about 10
minutes, stop and recheck the tyre
pressure; remember to apply the
handbrake;
❒if a pressure value of at least 3 bar is
detected, restore the correct
pressure prescribed in the paragraph
“Inflation pressure” in “Technical
specification” (with the engine
running and the handbrake
engaged), resume driving and drive
with care to nearest Fiat Dealership.
FOR CHECKING AND
RESTORING
PRESSURE ONLY
The compressor can also be used
solely for restoring pressure.
❒Pull the handbrake.
❒Undo the cap for the tyre valve,
extract the pipe C fig. 199 with the
quick coupling and connect it directly
to the valve of the tyre to be inflated.
❒Insert the plug in the nearest 12
V power socket and start the engine.
❒Rotate the selector clockwise to the
pressure renewal position.❒Activate the kit by pressing the on/off
switch. Inflate the tyre to the pressure
specified in the "Inflation pressure"
paragraph, in the "Technical Data"
chapter.
NOTE If the tyre has to be deflated,
press the dedicated button B
illustrated in fig. 200. For a more
accurate reading, it is advisable to
check the pressure reading on
the pressure gauge with the
compressor off and without moving
the centre selector from the
pressure renewal position.BOTTLE
REPLACEMENT
PROCEDURE
To replace the bottle, proceed as
follows:
❒press button A fig. 201 to release the
part;
❒fit the new bottle and press until it is
automatically engaged.
199F1A0185
200F1A0186
201F1A0187
206
IN AN EMERGENCY

The front ring is located in the tool
box beneath the passenger side
seat. On versions with Fix&Go
kit and without spare wheel, the
tool box is available only on request
for versions/markets where
provided.In the absence of the tool box the
vehicle front tow hook is housed
in the on-board documentation
container, together with the Owner
Handbook.
To use it, proceed as follows:
❒Open the flap A and remove it as
illustrated in fig. 234;
❒turn retaining knob B fig. 234
anticlockwise and remove it to allow
the box fig. 235 to come out;
❒take the screwdriver provided from
the box and prise up at the point
shown to raise the cap C fig. 237;
❒take the tow ring D from the box and
screw it onto the threaded pin fig.
237.
The rear ring B fig. 238 is located at
the point shown in the diagram.
WARNING
171) Screw on the tow hook and
check that it stops at the end
of travel position.
172) Before towing, switch off the
steering lock (see "Starting
device" paragraph under the
"Knowing your car" section).
173) Remember that the brake servo
and the electric power steering
are not available during towing
operations. Significantly greater
force must be exerted on the
brake pedal and on the steering
wheel to operate them.
174) Do not use flexible cables for
towing and avoid jerking. During
towing operations, make sure that
the fastened joint does not
damage adjoining components.
175) When towing the vehicle
comply with the specific rules of
the Highway Code regarding
the towing device and the
behaviour on the road.
176) Do not start the engine while
towing the vehicle.
236F1A0344
237F1A0223
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227

SCHEDULED
SERVICING
Correct servicing is essential for
ensuring long vehicle life under the
best conditions.
This is why Fiat has planned a
series of checks and maintenance
operations every 48,000 km
depending on the engine version.
The scheduled maintenance does
not, however, cover all the needs of
the vehicle: also during the initial
period, before the 48,000 km
service and between one service
and the next, ordinary care such as
systematic fluid level checks with
top ups and tyre pressure checks,
etc. remain necessary.
IMPORTANT The Scheduled
Servicing services are set out by
the Manufacturer. Failure to have
them carried out may invalidate the
warranty.
Scheduled Servicing can be carried
out by any Fiat Dealership, at
pre-established times.If during each operation, in addition
to the ones scheduled, the need
arises for further replacements
or repairs, these may only be
carried out with the express
agreement of the Customer.
IMPORTANT It is advisable to
inform a Fiat Dealership of any
small operating irregularities without
waiting for the next service.
If your vehicle is used frequently for
towing, the interval between service
coupons must be reduced.
230
SERVICING AND MAINTENANCE

SCHEDULED SERVICING PLAN
Thousands of miles 30 60 90 120 150
Thousands of kilometres 48 96 144 192 240
Years246810
Check battery charge status and recharge if necessary●●●●●
Check tyre conditions/wear and adjust pressure, if required●●●●●
Check operation of lighting system (headlights, direction indicators, hazard
warning lights, luggage compartment, passenger compartment, glove
compartment, instrument panel warning lights, etc.)●●●●●
Check operation of windscreen wiper/washer system and adjust jets, if
necessary●●●●●
Check the position/wear of the windscreen/rear window wiper blades●●●●●
Check cleanliness of bonnet and luggage compartment locks, as well as
cleanliness and lubrication of linkages●●●●●
Visually inspect condition of: exterior bodywork, underbody protection,
pipes and hoses (exhaust, fuel system, brakes), rubber elements (boots,
sleeves, bushes, etc.)●●●●●
Check condition and wear of front disc brake pads and operation of pad
wear indicator●●●●●
Check condition and wear of rear disc brake pads and operation of pad
wear indicator (for versions/markets where provided)●●●●●
Check and, if necessary, top up fluid levels (engine coolant, hydraulic clutch/
brakes, windscreen washer, battery, etc.)●●●●●
231

Thousands of miles 30 60 90 120 150
Thousands of kilometres 48 96 144 192 240
Years246810
Visual check of accessory drive belt(s) (versions without automatic
tensioner) (110 (°)
- 130 - 150 - 180 MultiJet versions)●●
Check tension of accessory drive belt (versions without automatic tensioner)
(^)●●
Check tension of accessory drive belt (versions without automatic tensioner)
(115 MultiJet versions) (°)
)(^)●●●
Check condition of toothed timing drive belt (110 (°)
-130-150 MultiJet
versions)●●
Check condition of toothed timing drive belt (115 MultiJet versions) (°)
)●●●●●
Check handbrake lever travel and adjust, if required●●●●●
Check exhaust emissions/smokiness●●●●●
Check engine control system operation (through diagnosis socket)●●●●●
Check cleanliness of sliding side door lower guides for versions with S.S.D.
(or every 6 months)●●●●●
Replace the fuel filter cartridge (diesel versions)●●●●●
Replace accessory drive belt(s)●
Replace the accessory drive belt(s) (115 MultiJet versions) (°)
)●●
(°)Version for specific markets
(^) When the engine oil is changed for the first time, check the tension of the accessory drive belt
232
SERVICING AND MAINTENANCE

Thousands of miles 30 60 90 120 150
Thousands of kilometres 48 96 144 192 240
Years246810
Replace toothed timing drive belt (*)(110(°)130-150 MultiJet versions)
Replace toothed timing drive belt (**)( 115 MultiJet versions(°))
Replace air cleaner cartridge (***)●●●●●
Change engine oil and replace oil filter (°°) (#)
Change brake fluid (or every 2 years)●●●●●
Replace pollen filter (or every 2 years)●●●●●
(*) Advised maximum mileage 192,000 km. Irrespective of the mileage, the timing drive belt must be changed every 4 years for heavy-duty use (cold climates, town
use, long periods of idling) or at least every 5 years.
(°)Version for specific markets
(**) Advised maximum mileage 144,000 km. Irrespective of the mileage, the timing drive belt must be changed every 4 years for heavy-duty use (cold climates, town
use, long periods of idling) or at least every 5 years.
(***) If the vehicle is equipped with a specific air cleaner for dusty areas: -every 20,000 km check and wash cleaner; every 40,000 km replace cleaner.
(°°) The actual interval for changing the oil and replacing the engine oil filter depends on the car usage conditions and is signalled by the warning light or message (if
present) on the instrument panel (see “Warning lights and messages” paragraph) and must never exceed 2 years.
(#) If the vehicle is driven mainly in towns, change engine oil and oil filter every 12 months.
233

PERIODIC CHECKS
Before long journeys, check and, if
necessary, restore:
❒engine coolant level;
❒brake fluid level;
❒windscreen washer fluid level;
❒tyre inflation pressure and condition;
❒operation of lighting system
(headlamps, direction indicators,
hazard warning lights, etc.);
❒operation of screen washer/wiper
system and positioning/wear of
windscreen/rear window wiper
blades.
To ensure that the vehicle is always
efficient and well maintained, it is
advisable to make sure that you
carry out the above operations
regularly (approximately every 1000
km and every 3000 km for
checking and topping up engine oil
is advisable).
DEMANDING
VEHICLE USE
If the vehicle is mostly used in one
of the following conditions:
❒towing a trailer or caravan;
❒dusty roads;
❒short, repeated journeys (less than
7-8 km) at sub-zero outside
temperatures;
❒engine often idling or driving long
distances at low speeds or long
periods of inactivity;
the following checks must be
carried out more often than
indicated in the Scheduled
Servicing Plan:
❒check front disc brake pad
conditions and wear;
❒check cleanliness of bonnet and boot
locks, cleanliness and lubrication of
linkage;❒visually inspect conditions of: engine,
gearbox, transmission, pipes and
hoses (exhaust - fuel system -
brakes) and rubber elements (boots -
sleeves - bushes - etc.);
❒check battery charge and battery
fluid level (electrolyte);
❒visually inspect condition of the
accessory drive belts;
❒check and, if necessary, change
engine oil and replace oil filter.
❒check and, if necessary, replace
pollen filter.
234
SERVICING AND MAINTENANCE

CHECKING LEVELS.
115 MultiJet versions
A. Engine oil filler plug – B. Engine oil dipstick – C. Engine coolant – D. Screen washer fluid – E. Brake fluid – F. Power steering fluid
47)
180) 181)
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235