FIAT DUCATO BASE CAMPER 2016 Owner handbook (in English)

❒introduce the assembled tool fig. 186
with the suitable extension B fig. 185
on the screw A fig. 185 of the spare
wheel housing manoeuvring device
and turn clockwise to lift the spare
wheel back up until it is fully
supported in its housing under the
platform, checking that the
attachment reference D fig. 188
appears in the window on the device;
❒Check the correct position of the
replaced wheel under the platform
(the lifting system is equipped with a
clutch to limit the end of the stroke).
Incorrect positioning may jeopardise
safety;
❒place the removal tools back in the
tool bag / compartment;
❒place the tool box / compartment in
its housing under the passenger
seat.
156) 157)
WARNING
146) Use your hazard lights, warning
triangle, etc. to show that your
vehicle is stationary according to
the regulations in force.
Passengers should get out of the
vehicle, particularly if it is heavily
loaded, and wait for the wheel
to be changed away from the
traffic. Apply the handbrake. in
the event of a wheel change on a
slope or on unsurfaced roads,
put any object as stop under the
wheels.147) The spare wheel supplied (for
versions/markets, where
provided) is specific for your
vehicle. Therefore, it must not be
used on other models. Do not
use spare wheels of other models
on your vehicle. The wheel bolts
are specific for your vehicle: do
not use them on different models
and do not use bolts from other
models on your car.
148) Have the wheel repaired and
refitted as soon as possible. Do
not apply grease to the bolt
threads before fitting: they could
come unscrewed.
149) Use the jack only to replace
wheels on the vehicle with which
it is supplied or on other vehicles
of the same model. Never use
the jack for other purposes, such
as lifting other car models. Never
use the jack to carry out repairs
under the vehicle. Incorrect
positioning of the jack may cause
the lifted vehicle to fall. Do not
use the jack for loads higher than
those shown on the label.
150) Never tamper with the inflation
valve. Never introduce tools of any
kind between rim and tyre. Check
tyre and spare wheel pressure
regularly, referring to the values
shown in the "Technical
specifications" section.
194F1A0385
207

151) No tools other than the crank
provided should be used with
the spare wheel lifting device; it
should be operated by hand only.
152) On versions equipped with
self-levelling air suspension, never
introduce the head or hands in
the wheel arch: the vehicle could
raise or lower automatically
depending on possible load or
temperature changes.
153) The device should only be
operated by hand, without using
any type of tool other than the
crank provided, like pneumatic or
electrical screwers.
154) The moving components of the
jack (screw and joints) can also
cause injuries: do not touch them.
If you come into contact with
lubricating grease, clean yourself
thoroughly.155) At the end of the operation of
raising/locking the spare wheel,
after having checked the correct
positioning of the wheel under the
platform (yellow notch inside the
window on the device), the
spanner must be extracted, taking
care not to turn it in the wrong
direction (as in fig. 190) to
facilitate the extraction of the
spanner itself, to prevent the
attachment device from being
released and the wheel assembly
not being securely retained.
156) Each time the spare wheel is
moved, check that it is correctly
positioned in its housing under
the platform. If it is not correctly
positioned, this could adversely
affect safety.
157) The spare wheel lifting device
is equipped with a clutch safety
system for its own protection; this
could activated if an excessive
load is applied on the
maneuvering screw.FIX&GO
AUTOMATIC QUICK
TYRE REPAIR KIT
(for versions/markets, where provided)
The Fix & Go automatic quick tyre
repair kit is positioned at the front of the
vehicle passenger compartment and
includes fig. 195:
❒bottle A containing sealer and fitted
with:
– a transparent filler pipe B;
– a black pressure restoring pipe E;
– sticker C bearing the notice “max. 80
km/h”, to be placed in a position visible
to the driver (on the instrument panel)
after fixing the tyre;
195F1A0180
208
IN AN EMERGENCY

❒instruction brochure (see fig. 196), to
be used for prompt and correct use
of the quick tyre repair kit and then to
be handed to the personnel charged
with handling the tyre treated with
the tyre repair kit;
❒a compressor D complete with
pressure gauge and connectors;
❒a pair of protective gloves located in
the side compartment of the
compressor;
❒adaptors for inflating different
elements.
158) 159) 160)
44)
IMPORTANT
INFORMATION:
The sealing fluid of the quick tyre repair
kit is effective at external temperatures
of between -20 °C and +50 °C.
The sealant has an expiry date.
161) 162)
2)
INFLATION PROCEDURE
163) 164) 165) 166) 167)
❒Pull the handbrake. Unscrew the tyre
valve cap, take out the filler hose A
fig. 197 and tighten the ring nut B on
the tyre valve;
❒insert the plug E fig. 199 in the
nearest 12 V power socket and start
the engine. Turn the selector D fig.
198 anticlockwise to the repair
position. Activate the kit by pressing
the on/off switch. Inflate the tyre to
the pressure specified in the "Inflation
pressure" paragraph, in the
"Technical Data" chapter;
For a more accurate reading, it is
advisable to check the pressure reading
on the pressure gauge F fig. 198 with
the compressor off and without moving
the centre selector from the repair
position;❒if after 10 minutes it is still impossible
to reach at least 3 bar, release the
transparent filler pipe from the valve
and take out the 12 V plug, then
move the vehicle forwards by about
10 metres in order to distribute
the sealing fluid inside the tyre evenly,
then repeat the inflation operation;
196F1A0181
197F1A0182
198F1A0183
209

❒if after this operation you still cannot
reach at least 3 bar after 10 minutes,
do not resume driving because the
tyre is too damaged and the quick
tyre repair kit cannot guarantee
suitable sealing. Contact a Fiat
Dealership;
❒if the tyre reaches the pressure
specified in “Inflation pressure”
paragraph in the "Technical Data"
section, start driving immediately;
❒after having driven for about
10 minutes, stop and recheck the
tyre pressure; remember to apply the
handbrake;❒if a pressure value of at least 3 bar is
detected, restore the correct
pressure prescribed in the paragraph
“Inflation pressure” in “Technical
specification” (with the engine
running and the handbrake
engaged), resume driving and drive
with care to nearest Fiat Dealership.
FOR CHECKING AND
RESTORING PRESSURE
ONLY
The compressor can also be used
solely for restoring pressure.
❒Pull the handbrake.
❒Undo the cap for the tyre valve,
extract the pipe C fig. 200 with the
quick coupling and connect it directly
to the valve of the tyre to be inflated.
❒Insert the plug in the nearest 12
V power socket and start the engine.
❒Rotate the selector clockwise to the
pressure renewal position.
❒Activate the kit by pressing the on/off
switch. Inflate the tyre to the pressure
specified in the "Inflation pressure"
paragraph, in the "Technical Data"
chapter.NOTE If the tyre has to be deflated,
press the dedicated button B illustrated
in fig. 201. For a more accurate
reading, it is advisable to check the
pressure reading on the pressure gauge
with the compressor off and without
moving the centre selector from the
pressure renewal position.
199F1A0335
200F1A0185
201F1A0186
210
IN AN EMERGENCY

BOTTLE REPLACEMENT
PROCEDURE
To replace the bottle, proceed as
follows:
❒press button A fig. 202 to release the
part;
❒fit the new bottle and press until it is
automatically engaged.
WARNING
158) Give the instruction booklet to
the tyre repair workshop
personnel.
159) Punctures on the sides of the
tyre cannot be repaired. Do not
use the quick tyre repair kit if the
damage is due to running with flat
tyre.
160) If the wheel rim has been
damaged (bent so as to cause air
to leak), the wheel cannot be
repaired. Do not remove the
foreign body (screws or nails)
from the tyre.
161) Do not use the compressor for
more than 20 consecutive
minutes. Risk of overheating.
Tyres repaired with the quick tyre
repair kit must only be used
temporarily, as the kit is not
suitable for a definitive repair.162) The bottle contains ethylene
glycol. It contains latex that might
cause allergic reactions. It is
harmful if swallowed. It is irritant
for the eyes. It may cause
sensitisation if inhaled or on
contact. Avoid contact with eyes,
skin and clothes. In the event of
contact, wash immediately with
plenty of water. Do not induce
vomiting if swallowed. Rinse your
mouth and drink plenty of water.
Call a doctor immediately. Keep
out of the reach of children. The
product must not be used by
asthmatics. Do not breathe in the
vapours during insertion and
suction. Call a doctor immediately
if allergic reactions are noted.
Store the bottle in its proper
compartment, away from sources
of heat. The sealant has an expiry
date. Replace the bottle if the
sealant has expired.
163) Wear the protective gloves
provided together with the quick
tyre repair kit.
164) affix the adhesive label in an
easy-to-see position for the driver
as a reminder that the tyre has
been treated with the quick tyre
repair kit. Drive carefully,
particularly on bends. Do not
exceed 80 km/h. Do not
accelerate or brake suddenly.
202F1A0187
211

165) If the pressure falls below 3
bars, do not drive any further: the
Fix & Go automatic quick tyre
repair kit cannot guarantee proper
hold because the tyre is too much
damaged. Contact a Fiat
Dealership.
166) You must inform the dealership
that the tyre has been repaired
using the quick tyre repair kit.
Give the booklet to the personnel
who will be handling the tyre
treated with the repair kit.
167) If different tyres from the ones
supplied with the vehicle are
used, it may not be possible to
carry out the repair. If the tyres
are replaced, it is advisable to use
those approved by the
manufacturer. Consult a Fiat
Dealership.
IMPORTANT
44) Punctures caused by foreign
bodies can be repaired if the
damage does not exceed 4 mm on
the tread and on the shoulder of
the tyre.
IMPORTANT
2) Replace the bottle containing the
sealant after the expiry date.
Dispose of the bottle and
the sealant properly. Have the
sealing fluid and the bottle
disposed of in compliance with
national and local regulations.
CHANGING A BULB
GENERAL
INSTRUCTIONS
45)
168) 169)
❒When a light is not working, check
that the corresponding fuse is intact
before changing a bulb. For the
location of fuses, refer to the
paragraph "Replacing fuses" in this
chapter.
❒before changing a bulb check the
contacts for oxidation;
❒burnt bulbs must be replaced by
others of the same type and power;
❒always check the headlight beam
direction after changing a bulb;
212
IN AN EMERGENCY

IMPORTANT A slight misting may
appear on the internal surface of the
headlight: this does not indicate a fault
and is caused by low temperature
and the degree of humidity in the air.
Misting will rapidly disappear when the
headlights are switched on. The
presence of drops inside the headlights
indicates infiltration of water. Contact
a Fiat Dealership.
IMPORTANT
45) Halogen bulbs must be handled
by holding the metallic part only.
Touching the transparent part
of the bulb with your fingers may
reduce the intensity of the
emitted light and even reduce the
lifespan of the bulb. In the event
of accidental contact, wipe the
bulb with a cloth moistened with
alcohol and let the bulb dry.
WARNING
168) Modifications or repairs to the
electric system that are not
carried out properly or do not take
the system technical
specifications into account can
cause malfunctions leading to the
risk of fire.
169) Halogen bulbs contain
pressurised gas; in the case of
breakage they may burst.
213

TYPES OF BULBS
Various types of bulbs are fitted to your car:
All-glass bulbs:(typeA) press-fitted. Pull to remove.
Bayonet type bulbs:(type B) to remove them press the bulb
and turn it anticlockwise.
Tubular bulbs:(type C) release them from their contacts to
remove.
Halogen bulbs:(type D) to remove the bulb, release it and
extract it from its housing.
Halogen bulbs:(type E) to remove the bulb, release it and
extract it from its housing.
214
IN AN EMERGENCY

Bulbs
Bulbs Type Power Figure ref.
Main beam headlights H7 55 W D
Dippedbeam headlights H7 55 W D
Front side lights/day lights W21/5W - LED (#) - -
Fog lights(*) H11 55 W -
Front direction indicators WY21W 21 W B
Side direction indicatorsW16WF(**) / WY5W
(***)16W (**) / 5W (***) A
Rear direction indicators PY2IW 21 W B
Side lights W5W 5 W A
Rear side lights P21/5 W 21/5W B
Rear side lights/Brake lights P21W 21 W B
3rd brake light W5W 5 W B
Reverse W16W 16 W B
Rear fog light W16W 16 W B
Number plate light C5W 5 W A
Front roof light (movable lens) 12V10W 10 W C
Rear roof light 12V10W 10 W C
(#) where provided, instead of bulb W21/5W
(*)for versions/markets, where provided
(**)XL and recreational versions
(***)all other versions
215

REPLACING AN
EXTERIOR BULB
For the type of bulb and power rating,
see “Replacing a bulb”.
FRONT LIGHT CLUSTERS
The front light clusters contain the side
lights and DRLs (where the LED
solution is not provided), dipped beam,
main beam and direction indicator
bulbs.
Bulbs must be replaced with the
headlight removed and placed on a
work surface.
To remove the headlight, operate as
follows:
❒open the bonnet following the
procedure in the "Bonnet/Luggage
Compartment" paragraph in the
"Knowing your car" chapter;
❒disconnect the electrical connector A
fig. 203 from the headlight;
❒undo the screws B fig. 204 fixing the
headlight to the body, release the
headlight from its housing, in the
lower part, as shown in fig. 204 and
remove the headlight placing it on
a work surface;
❒follow the steps described below for
replacing the bulbs;❒after the replacement fit the
headlight, fastening it with the fixing
screws B fig. 204;
❒connect the electrical connector A
fig. 203 to the headlight.
The bulbs are arranged inside the light
cluster as follows fig. 205:
A Direction indicators
B Dipped beam headlights
C Main beam headlightsD Side lights/daytime running lights
E Side lights/DRLs with LEDs (as an
alternative to D)
To replace a bulb of the main beam
headlights, remove rubber cap C fig.
206.
To replace a bulb of the dipped beam
headlights, remove rubber cap B fig.
206.
To replace the bulb of the direction
indicators and side lights/DRLs (when
not provided with LEDs) remove rubber
cap A fig. 206.
After replacement, refit the rubber caps
correctly, ensuring that they are locked
in place.
203F1A0337
204F1A0338
205F1A0313
216
IN AN EMERGENCY