clutch FIAT FIORINO 2008 Owner handbook (in English)

MUST BE READ!

K
REFUELLING
Petrol engines: only refuel with unleaded petrol with octane rating (RON) not less than 95 conforming to the
European specification EN 228.
Diesel engines: only refuel with diesel fuel conforming to the European specification EN590. The use of other prod-
ucts or mixtures may damage the engine beyond repair and consequently cause lapse of warranty in relation to the
damage caused.
ENGINE STARTING
Petrol engines: make sure that the handbrake is engaged; set the gearshift lever to neutral; fully depress the clutch
without pressing the accelerator, then turn the ignition key to AVV and release it as soon as the engine has started.
Diesel engines: turn the ignition key to MAR and wait until the warning lights
Y(or symbol on the display) go
off.mThen, turn the ignition key to AVV and release it as soon as the engine has started.
PARKING ON FLAMMABLE MATERIAL
The catalytic converter develops high temperature during operation. Do not park on grass, dry leaves, pine needles
or other flammable material: fire risk.
RESPECTING THE ENVIRONMENT
The vehicle is fitted with a system that allows continuous diagnosis of the components correlated with emissions to
ensure better respect for the environment.
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SAFETY
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LIGHTS AND
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IN AN
EMERGENCY
MAINTENANCE
AND CARE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARDAND CONTROLS
STARTING
AND DRIVING
ENGINE STARTING
The vehicle is provided with an electron-
ic engine lock device: refer to “The Fiat
CODE system” paragraph in the section
“Dashboard and controls” if the engine
will not start.
The engine may be noisier during the first
seconds of operation, particularly after a
long period of inactivity. This does not im-
pair engine operation and reliability, and is
typical of hydraulic tappets: the distribu-
tion system for the petrol engine of your
vehicle has been selected to minimise
maintenance.ENGINE START-UP
PROCEDURE FOR
PETROL VERSIONS
Proceed as follows:
❒ensure that the handbrake is up;
❒put the gear lever into neutral;
❒press the clutch pedal all the way down
without touching the accelerator;
❒turn the ignition key to AVVand let it
go the moment the engine starts.
If the engine does not start at the first at-
tempt, return the ignition key to STOP
before repeating starting.
If with the ignition key on MARthe warn-
ing light Yremains lit together with
warning light
U, turn the key to STOP
and then back to MAR; if the warning light
remains on, try with the other keys pro-
vided with the vehicle.
If the engine still will not start, perform an
emergency start (see “Emergency start”
in section “In an emergency”) and then
contact a Fiat Dealership. It is advisable not to demand
maximum performance from
your vehicle (e.g. excessive
accelerations, long distances
at top rpm, excessive intense braking,
etc.) as soon as the engine is started.
When the engine is switched
off, never leave the ignition
key in the MAR position to
prevent pointless current ab-
sorption from draining the battery.
Remember that the servo-
brake and electric power
steering are not operational until the
engine is started. Therefore, more ef-
fort than usual is required on the
brake pedal and steering wheel.
WARNING
It is dangerous to have the
engine running indoors. The
engine depletes oxygen and dis-
charges carbon dioxide, carbon
monoxide and other toxic gases.
WARNING
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103
SAFETY
WARNING
LIGHTS AND
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IN AN
EMERGENCY
MAINTENANCE
AND CARE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARDAND CONTROLS
STARTING
AND DRIVING
ENGINE START-UP
PROCEDURE FOR
DIESEL VERSIONS
Proceed as follows:
❒ensure that the handbrake is up;
❒put the gear lever into neutral;
❒turn the ignition key to MAR: warning
lights Yand
mwill light up on the
instrument panel;
❒wait until the warning lights Yand
mturn off. The hotter the engine, the
quicker this will happen;
❒press the clutch pedal all the way down
without touching the accelerator;
❒turn the ignition key to AVVas soon
as the warning light
mturns off. Wait-
ing too long will waste the work done
by the glow plugs.
Release the key as soon as the engine
starts.
IMPORTANT When the engine is cold,
rotate the ignition key to AVVto com-
pletely release the accelerator pedal.If the engine does not start at the first at-
tempt, return the ignition key to STOP
before repeating starting.
If with the ignition key on MAR, the in-
strument panel warning light Yremains
on, turn the key to STOPand then back
to MAR; if the warning light remains on,
try with the other keys provided with the
vehicle.
Contact the Fiat Dealership if the engine
still will not start.
The warning light
mblinks
for 60 seconds after starting
or during prolonged cranking
to indicate a fault to the glow
plug heating system. Use the vehicle
normally if the engine starts, but con-
tact the Fiat Dealership as soon as pos-
sible.
WARMING THE
ENGINE IMMEDIATELY AFTER
START-UP
Proceed as follows:
❒drive off slowly, letting the engine turn
at medium speed. Do not accelerate
abruptly;
❒do not demand maximum performance
for the first few kilometres. Wait until
the engine coolant gauge starts moving.
EMERGENCY START
If the warning light Ystays on steadily on
the instrument panel, you can perform an
emergency start using the code on the
CODE card (see section “In an emer-
gency”).
Never jump start the engine
by pushing, towing or driving
downhill. This could cause a
flow of fuel into the catalyt-
ic converter and damage it beyond re-
pair.
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105
SAFETY
WARNING
LIGHTS AND
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IN AN
EMERGENCY
MAINTENANCE
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TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARDAND CONTROLS
STARTING
AND DRIVING
USING THE GEARBOX
To engage the gears, press the clutch ped-
al fully and shift the gear lever A-fig. 2
into one of the required positions (the di-
agram is shown on the knob fig. 2).
IMPORTANT Reverse may only be en-
gaged when the vehicle is at a standstill.
With the engine running, wait for at least
2 seconds with the clutch pedal fully
pressed before engaging reverse to pre-
vent damage to the gears and grating.
fig. 2F0T0055m
Press the clutch pedal fully
to shift the gears correctly.
For this reason, there must be no ob-
stacles on the floor under the pedals:
make sure that the mats are always
flat and do not interfere with the ped-
als.
WARNING
Do not drive with your hand
resting on the gear lever as
the force exerted, even if
slight, could lead to prema-
ture wear on the gearbox internal com-
ponents over time. The clutch pedal
must be used for gear shift only. Nev-
er drive with the foot resting, even if
slightly, on the clutch pedal. For ver-
sions/markets where applicable the
clutch pedal control electronics can in-
tervene interpreting the wrong drive
style as a fault.
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107
SAFETY
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LIGHTS AND
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IN AN
EMERGENCY
MAINTENANCE
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TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARDAND CONTROLS
STARTING
AND DRIVING
DRIVING STYLE
Starting
Do not warm the engine up with the ve-
hicle running at min. or max. rpm: the en-
gine warms up very slowly in these con-
ditions, increasing consumption and emis-
sions. It is advisable to start off immedi-
ately and slowly keeping the engine speed
down: the engine will warm up much
faster this way.
Unnecessary manoeuvres
Avoid revving up when starting at traffic
lights or before stopping the engine. The
latter manoeuvre, like doubling the clutch,
is unnecessary and causes increased fuel
consumption and pollution.Gear selection
Use a higher gear as soon as traffic and road
conditions allow. Using a low gear for faster
acceleration will increase consumption.
In the same way improper use of a high gear
increases fuel consumption, emissions and
engine wear.
Top speed
Fuel consumption considerably increases as
speed increases. Keep your speed as uni-
form as possible, avoiding unnecessary
braking and acceleration which cause ex-
cessive fuel consumption and increase emis-
sions.
Acceleration
Sudden acceleration has a very negative
effect on consumptions and emissions: ac-
celerate gradually.CONDITIONS OF USE
Cold starting
Short distances and frequent cold start-
ups will prevent the engine from reach-
ing optimal running temperature.
Consequently, both consumption (from
+15 to +30% on urban cycle ) and emis-
sions will increase.
Traffic and road conditions
Quite high consumption is caused by
heavy traffic, for instance when travelling
in a queue with frequent use of low gears
or in cities with many traffic lights. Moun-
tain and rough roads also have a negative
effect on consumption.
Traffic hold-ups
During prolonged hold-ups (e.g. level cross-
ings) the engine should be switched off.
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SAFETY
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INDEX
DASHBOARDAND CONTROLS
STARTING
AND DRIVING
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
❒Install the wheel making sure that the
holes A-fig. 11match the corre-
sponding centring pins B.
❒Retract the jack until the vehicle rests
on the ground and pull the jack out.
❒Use the wrench provided to tighten the
bolts completely in a criss-cross fashion
following the numerical sequence shown
in fig. 12.After tyre replacement
❒Fasten the toothed support on the
drilled wheel by means of the 2 screws
(insert the support from outside the
wheel). Rehook the metallic retaining
cable in the specific seat and reinsert
the protection cap A-fig. 13.
❒Check replaced wheel positioning un-
der the floor (the lifting system is sup-
plied with a clutch to limit the end of
the stroke). Incorrect positioning may
jeopardise safety.
❒lift again the wheel tightening again the
lock boltA-fig. 5;
❒Put the jack and tools back in the tool
box.❒Position the tool box again behind the
left-hand side seat (in Cargo versions)
or in the boot (in Combi versions).
❒Secure the box using the retention
strap.
fig. 11F0T0127mfig. 12F0T0128mfig. 13F0T0170m
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INDEX
DASHBOARDAND CONTROLS
STARTING
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WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
DEVICE PROTECTED FUSE AMPERE FIGURE
Dipped beam headlight (on passenger’s side) F12 7.5 53
Dipped beam headlight (on driver’s side)/Headlight aiming control F13 7.5 53
INT/A relay reels SCM F31 5 53
Timed internal lighting F32 7.5 53
Bluetooth sound system/central unit node/Blue&Me node/Troubleshooting outlet
for EOBD system/Volumetric alarm control unit/Alarm siren control unit F36 10 53
Instrument panel/Stop light control node (NA) F37 5 53
Door/boot lock actuators F38 20 53
Widow/rear window washer two direction pump F43 15 53
Front power window (on driver’s side) F47 20 53
Front power window (on passenger’s side) F48 20 53
Control lighting/Parking sensor control unit/
Electric door mirror control/Volumetric alarm control unit F49 5 53
Airbag control unit F50 7.5 53
INT Sound system node/Bluetooth central unit node/Blue&Me node/
Movement of electric door mirrors/Clutch switch/Stop light control (NC) F51 5 53
Instrument panel node F53 5 53
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SAFETY
TECHNICAL
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STARTING
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IN AN
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MAINTENANCE
AND CARE
30 60 90 120 150 180
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SCHEDULED SERVICING PLAN
PETROL VERSIONS
Thousands of kilometres
Check tyre conditions/wear and adjust pressure if required
Check light system operation (headlights, direction indicators,
hazard lights, boot lights, passenger compartment lights,
glove box light, instrument panel warning lights, etc.)
Check the operation of the windscreen wiper/washer system,
adjust the sprayers
Check the position/wear of the windscreen blades
Check front disk brake pad conditions and wear
Check rear drum brake linings and wear
Visually inspect conditions and integrity: bodywork,
underbody protection, pipes and hoses
(exhaust - fuel supply system - brakes), rubber parts
(boots, sleeves, bushings, etc.)
Check cleanness of locks on bonnet and boot and lever
cleanness and lubrication
Visually inspect accessory drive belt conditions
(or every 24 months)
Visually inspect tensioning of the accessory drive belt conditions
(versions without automatic tensioning device) (or every 24 months)
Check the clutch pedal and adjust it, if necessary
Check the handbrake lever stroke and adjust it, if necessary
Check exhaust emissions
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DASHBOARDAND CONTROLS
STARTING
AND DRIVING
WARNING
LIGHTS AND
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IN AN
EMERGENCY
MAINTENANCE
AND CARE
TECHNICAL
SPECIFICATIONS
FUEL FEED/IGNITION
1.4 1.3 Multijet
Fuel feed Electronic injection Direct injection Multijet
Sequential multipoint Controlled “Common Rail”
synchronised, electronic returnless system with turbo
and intercooler
Modifications or repairs to the fuel feed system that are not carried out properly or do not take the system tech-
nical specifications into account can cause malfunctions leading to the risk of fire.
TRANSMISSION
1.4 - 1.3 Multijet
Gearbox
Clutch
DriveFive forward gears
plus reverse
with synchronisers for
engagement of
forward gears
Mechanical control
Front
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194
SAFETY
INDEX
DASHBOARDAND CONTROLS
STARTING
AND DRIVING
WARNING
LIGHTS AND
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IN AN
EMERGENCY
MAINTENANCE
AND CARE
TECHNICAL
SPECIFICATIONS
Lubricants
and greases for
motion
transmission
Use Fluid and lubricant qualitative specifications Genuine lubricants Replacementfor correct vehicle operation and fluids interval
(●) IMPORTANT Do not top up or mix with fluids having different specifications from those described here.
(❑) When the vehicle is used under particularly harsh climate conditions, we recommend using a 60-40 mixture ofPARAFLU UPand
demineralised water.Synthetic lubricant SAE 75W-85.
Passes the specifications API GL 4 PLUS.
Qualification FIAT 9.55530- MX3.
Synthetic lubricant, grade SAE 75W-80
Passes specifications API GL 4.
Qualification FIAT 9.55550.
Molybdenum disulphide grease, for use at high temperatures.
Consistency NLGI 1-2.
Qualification FIAT 9.55580.
Grease for homokinetic joints with low friction coefficient.
Consistency NLGI 0-1.
Qualification FIAT 9.55580.
Lubricant for automatic drives.
Passes the specification “ATF DEXRON III”.
Qualification FIAT 9.55550- AG2.
Synthetic fluid NHTSA N° 116 DOT 4, ISO 4925,
SAE J-1704, CUNA NC 956-01.
Qualification FIAT 9.55597.
Inhibited mono ethylene glycol-based antifreeze protection,
red, with organic formulation.
Passes CUNA NC 956-16, ASTM D 3306 specifications.
Qualification FIAT 9.555323.
Additive for diesel fuel, protecting Diesel engines.
Mixture of alcohols and surfactants.
Passes specification CUNA NC 956-11.
Qualification FIAT 9.55522.TUTELA CAR
TECHNYX
Contractual Technical
Reference F010.B05
TUTELA CAR EXPERYA
Contractual Technical
Reference F178.B06
TUTELA ALL STAR
Contractual Technical
Reference F702.G07
TUTELA STAR 700
Contractual Technical
Reference F701.C07
TUTELA GI/E
Contractual Technical
Reference F001.C94
TUTELA TOP 4
Contractual Technical
Reference F001.A93
PARAFLU UP (
●)
Contractual Technical
Reference F101.M01
TUTELA DIESEL ART
Contractual Technical
Reference F601.L06
TUTELA
PROFESSIONAL SC 35
Contractual Technical
Reference F201.D02Mechanical gearboxes and
differentials
(Diesel versions)
Mechanical gearboxes and
differentials (petrol versions)
CV joints on wheel side
CV joints
on differential side
Hydraulic power steering
Brake and clutch
hydraulic controls
Mixture of
50% water and 50% of
PARAFLU UP (❑)
To be mixed with fuel oil
(25 cc per 10 litres)
To be used diluted or
undiluted in windscreen/
rear window washer/
wiper systems Brakefluid
Protective fluid
for radiators
Additive for
diesel fluid
Fluid for
window and
rear window
washer
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