maintenance schedule FIAT FREEMONT 2012 Owner handbook (in English)

TOWING REQUIREMENTS
To promote proper break-in of your new vehicle drive-
train components the following guidelines are recom-mended:
 Do not tow a trailer at all during the
first 805 km the new vehicle is driven.The
engine, axle or other parts could be dam-
aged.
 Then, during the first 805 km that a trailer is
towed, do not drive over 80 km/h and do not make
starts at full throttle. This helps the engine and
other parts of the vehicle wear in at the heavier
loads.
Perform the maintenance listed in the Maintenance
Schedule. When towing a trailer, never exceed the
GAWR ratings.
WARNING!
Improper towing can lead to an injury
accident . Follow these guidelines to
make your trailer towing as safe as possible:
(Continued)(Continued)
 Make certain that the load is secured in the
trailer and that it will not shift during travel.
When trailering cargo that is not fully secured,
dynamic load shifts can occur that may be diffi-
cult for the driver to control.You could lose con-
trol of your vehicle and have an accident .
 All trailer hitches should be professionally in-
stalled on your vehicle.
 When hauling cargo or towing a trailer, do not
overload your vehicle or trailer. Overloading can
cause a loss of control, poor performance, or
damage to brakes, axle, engine, transmission,
steering, suspension, chassis structure, or tires.
 Safety chains must always be used between
your vehicle and trailer. Always connect the
chains to the frame or hook retainers of the
vehicle hitch. Cross the chains under the trailer
tongue and allow enough slack for turning cor-
ners.
 Vehicles with trailers should not be parked on a
grade.When parking, apply the parking brake on
the tow vehicle. Always, block or "chock" the
trailer wheels.
 GCWR must not be exceeded.
(Continued)
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Automatic Transmission (for versions/markets,
where provided)
The DRIVE range can be selected when towing. How-
ever, if frequent shifting occurs while in this range,
select a lower gear (using the AutoStick
®
shift con-
trol).
NOTE: Using a lower gear while operating the ve-
hicle under heavy operating conditions will improve
performance and extend transmission life by reducing
excessive shifting and heat build up. This action will also
provide better engine braking.
If you REGULARLY tow a trailer for more than 45 min-
utes of continuous operation, then change the trans-
mission fluid and automatic transmission filter accord-
ing to the interval specified for “police, taxi, fleet, or
frequent trailer towing.” Refer to the “Maintenance
Schedule” for the proper maintenance intervals.
Electronic Speed Control (for versions/
markets, where provided)
Do not use in hilly terrain or with heavy loads.
When using the speed control, if you experience speed drops greater than 16 km/h, disengage until you can get
back to cruising speed.
Use speed control in flat terrain and with light loads to maximize fuel efficiency.
AutoStick
®
By using the AutoStick
®shift control to select a specific
gear, frequent shifting can be avoided. Select the highest
gear that allows for adequate performance. For example,
choose “4” if the desired speed can be maintained.
Choose “3” or “2” if needed to maintain the desiredspeed.
Extended driving at high RPM should be avoided to pr e-
vent excess heat generation. A reduction in vehicle speed
may be required to avoid extended driving at high RPM.
Return to a higher gear or vehicle speed when road
conditions and RPM level allows.
Cooling System
To reduce potential for engine and transmission over-
heating, take the following actions: City DrivingWhen stopped for short periods, shift the transmission
into NEUTRAL and increase engine idle speed. Highway DrivingReduce speed. Air ConditioningTurn off temporarily.
TRAILER HITCH ATTACHING POINTS
Your vehicle will require extra equipment to tow a
trailer safely and efficiently. The trailer tow hitch must
be attached to your vehicle using the provided attach-
ing points on the vehicle's frame. Refer to the following
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SERVICING AND CARE
MAINTENANCE SCHEDULE
MAINTENANCE SCHEDULE – GASOLINE ENGINE
Required Maintenance Intervals
Refer to the Maintenance Schedules on the following pages for the required maintenance intervals.
Thousands Of Kilometers 24 48 72 96 120 144 168 192
Months 12 24 36 48 60 72 84 96
Flush and replace the engine coolant (or at 60 months). •
Inspect and replace PCV valve if necessary. •
Check battery charge status and possibly recharge. • • • • • • • •
Check tire condition/wear and adjust pressure, if
necessary. • • • • • • • •
Check operation of lighting system (headlamps, direction
indicators, hazard warning lights, luggage compartment,
passenger compartment, glove compartment, instrument
panel warning lights, etc.). • • • • • • • •
Check windshield/rear window wiper blade position/wear. • • • • • • • •
Check cleanliness of hood and tailgate locks and
cleanliness and lubrication of linkages. • • • • • • • •
Visually inspect condition of: exterior bodywork,
underbody protection, pipes and hoses (exhaust - fuel
system - brakes), rubber elements (boots, sleeves, bushes,
etc.). • • • • • • • •
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MAINTENANCE SCHEDULE — DIESEL ENGINE
Required Maintenance Intervals
Refer to the Maintenance Schedules on the following pages for the required maintenance intervals.
Thousands Of Kilometers30 60 90 120 150 180
Months 24 48 72 96 120 144
Check tire condition/wear and adjust pressure if required. • • • • • •
Check lighting system operation (headlights, direction indicators,
hazard lights, passenger compartment lights, instrument panel
warning lights, etc.). • • • • • •
Check windshield wiper/washer operation. • • • • • •
Check the position/wear of the windshield/rear window wiper
blades. • • • • • •
Check condition and wear of front disc brake pads and operation
of pad wear indicator. • • • • • •
Check rear disc brake pad condition and wear. • • • • • •
Conditions and visual check: bodywork exterior, underbody
protection, pipes and hoses (exhaust - fuel system - braking
system), rubber elements (boots - sleeves - etc.), CV joints, front
suspension, tie rod ends and boot seals, and replace if necessary. • • • • • •
Check cleanliness of hood latches, as well as cleanliness and
lubrication of linkages. • • • • • •
Check all fluid levels (engine coolant, brake/hydraulic clutch fluid,
windshield washer fluid, battery fluid, etc.), add if necessary. • • • • • •
Check the parking brake lever travel and adjust it, if necessary. • • • • • •
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** If the car is used for less than 10 000 km per year, it
is necessary to replace engine oil and cartridge every
12 months.
*** The actual interval for replacement of engine oil
and cartridge depends by vehicle usage conditions and
is shown through a gauge or a message (if available) on
the dashboard or at least every 24 months.
Failure to perform the required mainte-
nance items may result in damage to the
vehicle.
Regular Checks
Every 1,000 km or before long journeys, check and top
up the following if necessary:
• engine coolant fluid, brake fluid, windshield washer fluid and power steering fluid;
• tire pressure and condition;
• operation of lighting system (headlights, direction indicators, hazard lights, etc.);
• operation of the windshield wiper/washer system, position and wear of windshield/rear window wiper
blades;
• Check and add, if required, the engine oil level every 3,000 km. Use Of The Car Under Heavy Conditions
If you use the car mainly under one of the followingconditions:
• trailer or caravan towing;
• dusty roads;
• short (less than 7-8 km) and repeated journeys in
sub-zero temperatures;
• frequent engine idling, travelling long distances at low speeds or long term inactivity, perform the following
inspections more frequently than shown on the
Maintenance Schedule;
• check front disc brake pad condition and wear;
• check cleanliness of hood latches, as well as cleanli- ness and lubrication of linkages;
• visually inspect the conditions of: engine, transmis- sion, pipes and tubes (exhaust - fuel - brakes), rubber
parts (boots, sleeves, etc.);
• check battery charge and liquid level (electrolyte);
• visually inspect the condition of auxiliary drive belts;
• check and if necessary change engine oil and oil filter;
• check pollen filter and replace it, if required;
• check air filter and replace, if required;
• check fuel filter and replace, if required.
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MAINTENANCE PROCEDURES
The pages that follow contain therequiredmainte-
nance services determined by the engineers who de-
signed your vehicle.
Besides those maintenance items specified in the fixed
maintenance schedule, there are other components
which may require servicing or replacement in the
future.
 Failure to properly maintain your ve-
hicle or perform repairs and service when
necessary could result in more costly re-
pairs, damage to other components or negatively
impact vehicle performance. Immediately have
potential malfunctions examined by an autho-
rized dealership or qualified repair center.
 Your vehicle has been built with improved fluids
that protect the performance and durability of
your vehicle and also allow extended mainte-
nance intervals. Do not use chemical flushes in
these components as the chemicals can damage
your engine, transmission, power steering or air
conditioning. Such damage is not covered by the
New Vehicle Limited Warranty. If a flush is needed
because of component malfunction, use only the
specified fluid for the flushing procedure. ENGINE OIL
Checking Oil Level – Gasoline Engine
To assure proper engine lubrication, the engine oil
must be maintained at the correct level. Check the oil
level at regular intervals, such as every fuel stop.
The best time to check the engine oil level is about five
minutes after a fully warmed engine is shut off. Do not
check oil level before starting the engine after it has sat
overnight. Checking engine oil level when the engine is
cold will give you an incorrect reading.
Checking the oil while the vehicle is on level ground
and only when the engine is hot, will improve the
accuracy of the oil level readings. Maintain the oil level
between the range markings on the dipstick. Either the
range markings consist of a crosshatch zone marked
SAFE or a crosshatch zone marked with MIN at the low
end of the range and MAX at the high end of the range.
Adding 1 Liter of oil when the reading is at the low end
of the range marking will raise the oil level to the high
end of the range marking.
Do not overfill the engine. Overfilling the
engine will cause oil aeration, which can
lead to loss of oil pressure and an in-
crease in oil temperature.This could damage your
engine.Also, be sure the oil fill cap is replaced and
tightened after adding oil.
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Checking Oil Level – Diesel Engine
To assure proper engine lubrication, the engine oil
must be maintained at the correct level. Check the oil
level at regular intervals, such as every fuel stop.
The best time to check the engine oil level is about five
minutes after a fully warmed engine is shut off or
before starting the engine after it has sat overnight.
Checking the oil while the vehicle is on level ground will
improve the accuracy of the oil level readings. Maintain
the oil level between the MIN and MAX markings on
the dipstick. Adding 1 Liter of oil when the reading is at
the MIN mark will result in a MAX reading on theseengines.
Change Engine Oil – Gasoline Engine
Refer to the “Maintenance Schedule” for the proper
maintenance intervals.
Change Engine Oil – Diesel Engine
Refer to the “Maintenance Schedule” for the proper
maintenance intervals.
Engine Oil Viscosity – 3.6L Gasoline Engine
SAE 5W-30 engine oil is recommended for all operating
temperatures. This engine oil improves low tempera-
ture starting and vehicle fuel economy.The engine oil filler cap also shows the recommended
engine oil viscosity for your vehicle. For information on
engine oil filler cap location, refer to “Engine Compart-
ment” in “Servicing And Care” for further information.
Engine Oil Viscosity – 2.0L Diesel Engine
For best performance and maximum protection under
all types of operating conditions, the manufacturer
recommends Fully Synthetic Low Ash 5W-30 engine
oils that meet the requirements of FIAT 9.55535-S1
spec and ACEA C1/C2.
Materials Added To Engine Oil
Do not add any supplemental materials, other than leak
detection dyes, to the engine oil. Engine oil is an
engineered product and its performance may be im-
paired by supplemental additives.
Disposing Of Used Engine Oil And Oil Filters
Care should be taken in disposing of used engine oil and
oil filters from your vehicle. Used oil and oil filters,
indiscriminately discarded, can present a problem to
the environment. Contact your authorized dealer, ser-
vice station, or governmental agency for advice on how
and where used oil and oil filters can be safely discarded
in your area.
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ENGINE AIR CLEANER FILTER
Refer to the “Maintenance Schedule” for the proper
maintenance intervals.
WARNING!
The air induction system (air cleaner,
hoses, etc .) can provide a measure of
protection in the case of engine backfire. Do not
remove the air induction system (air cleaner,
hoses, etc .) unless such removal is necessary for
repair or maintenance. Make sure that no one is
near the engine compartment before starting the
vehicle with the air induction system (air cleaner,
hoses, etc .) removed. Failure to do so can result in
serious personal injury.
Engine Air Cleaner Filter Selection
The quality of replacement engine air cleaner filters
varies considerably. Only high quality filters should be
used to assure most efficient service.
MAINTENANCE-FREE BATTERY
You will never have to add water, and periodic mainte-
nance is not required.
NOTE: The battery is stored in a compartment that
is located behind the left front fender and is accessible
through the wheel well. The wheel and tire assemble
do not need to be removed to access the compart- ment. Remote battery terminals are located in the
engine compartment for jump-starting.
To access the battery, turn the steering wheel fully to
the right and remove the access panel from the inner
fender shield.
WARNING!
 Battery fluid is a corrosive acid solu-
tion and can burn or even blind you. Do
not allow battery fluid to contact your eyes, skin,
or clothing. Do not lean over a battery when
attaching clamps. If acid splashes in eyes or on
skin, flush the area immediately with large
amounts of water.
 Battery gas is flammable and explosive. Keep
flame or sparks away from the battery. Do not
use a booster battery or any other booster source
with an output greater than 12 Volts. Do not
allow cable clamps to touch each other.
 Battery posts, terminals, and related accesso-
ries contain lead and lead compounds. Wash
hands after handling.
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A/C AIR FILTER (for versions/markets, where
provided)
Refer to the “Maintenance Schedule” for the proper
maintenance intervals.
WARNING!
Do not remove the A/C air filter while
the blower is operating or personal in-
jury may result .
The A/C air filter is located in the fresh air inlet behind
the glove box. Perform the following steps to replace
the filter:
1. Open the glove box and remove all contents.
2. Push the retaining tab on each side of the glove box inward while gently pulling the glove box door
outward until both tabs clear the door opening in
the instrument panel. (fig. 179)
3. Pivot the glove box downward.
4. Disengage the two retaining tabs that secure the filter cover to the HVAC housing and remove the
cover. (fig. 180)
5. Remove the A/C air filter by pulling it straight out of the housing.
6. Install the A/C air filter with the arrow on the filter pointing toward the floor. When installing the filter
cover, make sure the retaining tabs fully engage the
cover.
(fig. 179) Glove Box Removal(fig. 180)
A/C Air Filter Replacement
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Cooling System – Drain, Flush, And Refill
Refer to the “Maintenance Schedule” for the proper
maintenance intervals.
If the solution is dirty or contains a considerable
amount of sediment, clean and flush with a reliable
cooling system cleaner. Follow with a thorough rinsing
to remove all deposits and chemicals. Properly dispose
of the old engine coolant (antifreeze) solution.
Selection Of Coolant – Gasoline Engine
Use only the manufacturer's recommended coolant.
Refer to “Fluids, Lubricants, and Genuine Parts” in
“Technical Specifications” for further information.
 Mixing of coolants other than specified
engine coolants (antifreeze), may result
in engine damage and may decrease cor-
rosion protection. If a non-specified coolant (an-
tifreeze) is introduced into the cooling system in
an emergency, it should be replaced with the
specified coolant (antifreeze) as soon as possible.
 Do not use plain water alone or alcohol-based
engine coolant (antifreeze) products. Do not use
additional rust inhibitors or antirust products, as
they may not be compatible with the radiator
engine coolant (antifreeze) and may plug the
radiator.
(Continued)(Continued)
 This vehicle has not been designed for use with
Propylene Glycol based coolants. Use of Propyl-
ene Glycol based coolants is not recommended.
Selection Of Coolant – Diesel Engine
Use only the manufacturer's recommended coolant
(antifreeze). Refer to “Fluids, Lubricants, and Genuine
Parts” in “Technical Specifications” for further informa-tion.
 Do not use HOAT (Hybrid Organic Ad-
ditive Technology) products in the Diesel
Engine.
 Do not use OAT (Organic Additive Technology)
products containing 2-EH (2–ethyl hexanol).
 Do not use plain water alone or alcohol base
engine coolant (antifreeze) products. Do not use
additional rust inhibitors or antirust products, as
they may not be compatible with the radiator
engine coolant and may plug the radiator.
 This vehicle has not been designed for use with
Propylene Glycol based coolants. Use of Propyl-
ene Glycol based coolants is not recommended.
Adding Coolant – Gasoline Engine
Your vehicle has been built with an improved engine
coolant (antifreeze) that allows extended maintenance
intervals. This coolant (antifreeze) can be used up to 281
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