4WD FIAT FULLBACK 2016 1.G Service Manual

4WD
M/T
ItemVehicles without wide fender Vehicles with wide fender
LHD RHD LHD RHD
Kerb weightWithout optional
parts1,775 kg
1,805 kg
(1)1,775 kg1,820 kg
1,835 kg(4)
1,820 kg
1,835 kg(4)1,865 kg(2)
With full optional
parts1,855 kg
1,920 kg(1)1,890 kg(2)1,880 kg1,950 kg
1,980 kg(4)
1,955 kg
1,960 kg(4)1,900 kg(2)
Maximum gross vehicle weight 2,850 kg2,850 kg
2,870 kg(4)2,880 kg(2)
Maximum axle
weightFront 1,260 kg 1,260 kg
Rear 1,840 kg 1,840 kg
Seating
capacity5 persons
6 persons
(3)
(1) Vehicles with intecooler
(4) Vehicles with high power engine
(2) Vehicles for specific Countries
(3) Vehicles equipped with bench seat
286
TECHNICAL SPECIFICATIONS

4WD
A/T
Item LHD RHD
Kerb weightWithout optional parts1,830 kg
1,850 kg
(4)1,820 kg(2)
1,830 kg
1,850 kg(4)
With full optional parts1,960 kg
1,980 kg(4)1,905 kg(2)
1,965 kg
1,970 kg(4)
Maximum gross vehicle weight2,850 kg
2,900 kg
Maximum axle weightFront 1,260 kg
Rear 1,840 kg
Seating capacity5 persons
6 persons
(3)
(4) Vehicles with high power engine
(2) Vehicles for specific Countries
(3) Vehicles equipped with bench seat
287

Diesel-powered vehicles
4D56
4WD
Item Single CabDouble Cab
Without intecooler With Intercooler
Voltage12 V
Battery Type (JIS)80D26L 70Ah
95D31L 88Ah
(1) (3)95D31L 88Ah80D26L 70Ah
95D31L 88Ah(1) (2)
Alternator capacity 90 A
Spark plug
typeNGK —
DENSO —
CHAMPION —
(1) Optional
(3) RHD
(2) Vehicles with high power engine
ItemDiesel-powered vehicles
4N15
Voltage12 V
Battery Type (JIS)95D31L 88Ah
115D31L 72Ah
Alternator capacity90 A
Spark plug typeNGK BKR5E-11
DENSO K16PR-U11
CHAMPION RC10YC4
290
TECHNICAL SPECIFICATIONS

No. Items Quantity Lubricants
2Brake fluid
(Includes 0.23 litre in the reserve tank)0.56 litresTUTELA TOP 4/SContractual Technical
Reference N° F001.A93
3
Clutch fluid
(1)As requiredTUTELA TOP 4/SContractual Technical
Reference N° F001.A93
6 Power steering fluid As requiredTUTELA GI/ZContractual Technical
Reference N°F001.A16
4 Engine oilOil pan 8.0 litres
SELENIA MULTIPOWER C3Contractual
Technical Reference N° F129.F11 Oil filter 0.3 litres
Oil cooler 0.1 litres
7 Washer fluid 4.2 litres
Manual transmission oil
2WD
(1)
5M/T with Intercooler and 5M/T without
intercooler2.3 litresTUTELA TRANSMISSION GEARSYNTH
Z3Contractual Technical Reference
N°F001.A16
6M/T 2.2 litresTUTELA TRANSMISSION GEARSYNTH
Z4Contractual Technical Reference
N°F002.A16
Manual transmission oil
4WD
(*1)
5M/T with Intercooler 3.4 litresTUTELA TRANSMISSION GEARSYNTH
Z3Contractual Technical Reference
N°F001.A16 5M/T without Intercooler 2.2 litres
6M/T 2.2 litresTUTELA TRANSMISSION GEARSYNTH
Z4Contractual Technical Reference
N°F002.A16
(1) If so equipped
(*1) If so equipped
293

No. Items Quantity Lubricants
Transfer oil5M/T with Intercooler 2.5 litresTUTELA TRANSMISSION GEARSYNTH
Z3Contractual Technical Reference
N°F001.A16 5M/T without Intercooler 2.3 litres
6M/T, 5A/T Super select 4WD II 1.34 litresTUTELA TRANSMISSION GEARSYNTH
Z4Contractual Technical Reference
N°F002.A16 6M/T, 5A/T Easy select 4WD 1.15 litres
Differential oil2WD 1.5 litresTUTELA TRANSMISSION AXLE Z
Contractual Technical Reference
N°F002.A16 2WD HIi-Rider 2.3 litres
4WD Front 1.2 litres
TUTELA TRANSMISSION AXLE Z-LS
Contractual Technical Reference
N°F003.A16 4WD Rearwithout intercooler1.8 litres
2.3 litres
(2)
with intercooler 2.3 litres
Refrigerant (Air conditioning) 500-540 g
(2) Optional
294
TECHNICAL SPECIFICATIONS

Nr. Item Quantity Lubricants
2Brake fluid
(Includes 0.23 litre in the reserve tank)0.56 litresTUTELA TOP 4/SContractual Technical
Reference N° F001.A93
Clutch fluid
(1)As requiredTUTELA TOP 4/SContractual Technical
Reference N° F001.A93
6 Power steering fluid As requiredTUTELA GI/ZContractual Technical
Reference N°F001.A16
4Engine Oil
Oil pan2WD 6.5 litres
SELENIA MULTIPOWER C3Contractual
Technical Reference N° F129.F11 2WD Hi-Rider, 4WD 5.5 litres
Engine Oil Oil filter 0.8 litres
Engine Oil Oil cooler 0.1 litres
7 Washer fluid 4.2 litres
Manual Transmission oil 2WD
(1)
5 M/T With Intercooler 2.3 litresTUTELA TRANSMISSION GEARSYNTH
Z3Contractual Technical Reference
N°F001.A16 5 M/T Without Intercooler 2.3 litres
6 M/T 2.2 litresTUTELA TRANSMISSION GEARSYNTH
Z4Contractual Technical Reference
N°F002.A16
Manual Transmission oil 4WD
(1)
5 M/T With Intercooler 3.4 litresTUTELA TRANSMISSION GEARSYNTH
Z3Contractual Technical Reference
N°F001.A16 5 M/T Without Intercooler 2.2 litres
6 M/T 2.2 litresTUTELA TRANSMISSION GEARSYNTH
Z4Contractual Technical Reference
N°F002.A16
(1) If so equipped
296
TECHNICAL SPECIFICATIONS

Nr. Item Quantity Lubricants
Transfer oil5 M/T With Intercooler 2.5 litresTUTELA TRANSMISSION GEARSYNTH
Z3Contractual Technical Reference
N°F001.A16 5 M/T Without Intercooler 2.3 litres
6 M/T, 5 A/T
Super select 4WD II1.34 litres
TUTELA TRANSMISSION GEARSYNTH
Z4Contractual Technical Reference
N°F002.A16 6 M/T, 5 A/T
Easy select 4WD1.15 litres
Differential oil 2WD2WD 1.5 litresTUTELA TRANSMISSION AXLE Z
Contractual Technical Reference
N°F002.A16 2WD Hi-Rider 2.3 litres
Differential oil 4WDFront 1.2 litres
TUTELA TRANSMISSION AXLE Z-LS
Contractual Technical Reference
N°F003.A16 Rear — without intercooler 1.8 litres
Rear — with intercooler 2.3 litres
Refrigerant 500–540 gr
297

No. Items Quantity Lubricants
4 Power steering fluid As requiredTUTELA GI/ZContractual Technical
Reference N°F001.A16
6 Engine oilOil pan 4.0 litres
SELENIA MULTIPOWER C3Contractual
Technical Reference N° F129.F11
Oil filter 0.3 litres
7 Washer fluid 4.2 litres
Manual transmission oil 2WD 2.3 litresTUTELA TRANSMISSION GEARSYNTH
Z4Contractual Technical Reference
N°F002.A16 Manual transmission oil 4WD 2.2 litres
Transfer oil 2.3 litresTUTELA TRANSMISSION GEARSYNTH
Z4Contractual Technical Reference
N°F002.A16
Differential oil2WD 1.5 litresTUTELA TRANSMISSION AXLE Z
Contractual Technical Reference
N°F002.A16 2WD Hi Rider 1.8 litres
4WDFront
1.2 litresTUTELA TRANSMISSION AXLE Z-LS
Contractual Technical Reference
N°F003.A16 Rear
1.8 litres
Refrigerant (Air conditioning) 500 540 gr
299

Lubricant Characteristics SpecificationOriginal Fluids and
LubricantsApplications
Lubricants and greases
for drive transmissionSynthetic lubricant ATF 9.55550-AV 6TUTELA TRANSMISSION
GI/PA
Contractual Technical
Reference N°F001.A16Automatic transmission
fluid
Synthetic lubricant SAE
75W-80 API GL-39.55550-MZ 9TUTELA TRANSMISSION
GEARSYNTH Z3
Contractual Technical
Reference N°F001.A16Manual transmission and
transfer oil for 5M/T
Synthetic lubricant SAE
75W-80 API GL-49.55550-MZ 10TUTELA TRANSMISSION
GEARSYNTH Z4
Contractual Technical
Reference N°F002.A16Manual Transmission and
transfer oil for 6M/T
Synthetic lubricant SAE
75W-80 API GL-49.55550-MZ 10TUTELA TRANSMISSION
GEARSYNTH Z4
Contractual Technical
Reference N°F002.A16Transfer oil for A/T
Synthetic lubricant SAE
80 API GL-59.55550-DA 12TUTELA TRANSMISSION
AXLE Z
Contractual Technical
Reference N°F002.A16Differential oil for 2WD and
4WD without multi plate
type LSD
Synthetic lubricant SAE
80 API GL-59.55550-DA 13TUTELA TRANSMISSION
AXLE Z-LS
Contractual Technical
Reference N°F003.A16Differential oil for 4WD
with multi plate type LSD
301

INDEX
4Wheel drive operation........170
Accessory socket............76
Active safety systems..........126
Air conditioning system.........52
Air purifier..................67
Ashtray....................75
Assist grip..................80
Automatic climate control air
conditioner................59
Automatic transmission.........149
Auxiliary driving system.........130
Battery..................252
Bleeding the fuel system........188
Bonnet....................72
Bottle holder................80
Brake fluid.................249
Cargo area.................74
Cargo loads.................74
Catalytic converter.........71,245
Central door locks.............28
Checking levels..............241
Child restraint...............107
Child restraint system..........110
Child-protection rear doors (Double
cab)....................29
Cigarette lighter..............76
.257.256
Clutch fluid................250
Coat hook..................80
Combination headlamps and
dipper switch..............40
Convenient hook.............80
Cooler Manual air conditioning.....55
Cruise control...............176
Cup holder.................79
Demanding vehicle use........240
Diesel particulate filter..........71
Digital clock.................77
Doors.....................26
Driving, alcohol and drugs.......134
Easy select 4WD............154
Economical driving...........133
Electric window control.........68
Electrical system.............289
Electronic immobilizer..........13
Emergency starting...........185
Engine compartment...........72
Engine coolant..............247
Engine oil.................245
Engine overheating...........187
Engine switch...............24
External Lights...............40
Fluids and Lubricants.........300Fog lamp switch..............44
Force limiter................106
Front seats.................31
Fuel selection................81
Fuses....................205
Fusible links................205
General maintenance.........255
Graphical index...............9
Handling of 4 wheel drive vehicles.173
Hazard warning flasher switch.....44
Head restraints...............34
Headlamp levelling switch........42
Heater Manual air conditioning.....55
How to change a tyre..........194
If the vehicle breaks down.......185
Ignition switch...............23
Important operation tips for the air
conditioning...............66
Inside rearview mirror...........37
Installing a child restraint system to
lower anchorage...........116
Instruments.................86
Interior features..............74
Interior lamps................47
ISOFIX positions.............110
Key number tag..............13
Keyless Entry System...........14
Keys.....................13
Cleaning the exterior of your vehicleCleaning the interior of your vehicle