check engine FIAT FULLBACK 2018 Owner handbook (in English)

151)
Jacking up a 4-wheel drive vehicles
243)
Clutch operation
Quick or slight clutch engagement
made while the engine is running at
high speed will cause damage to the
clutch and transmission because the
tractive force is very great. Operate the
pedal slowly and positively.
IMPORTANT
150)Always use tyres of the same size,
same type, and same brand which have no
wear differences. Using the tyres which
differ in size, type, brands or the degree of
wear or the inappropriate tyre inflation
pressure, will increase the differential oil
temperature, resulting in possible damage
to the driving system. Further, the drive
train will be subjected to excessive loading,
possibly leading to oil leakage, component
seizure, or other serious faults.
151)Transport the vehicle with the driving
wheels on a carriage (Type C or D) as
illustrated. Never try to tow with the front or
rear wheels on the ground (Type A or B) as
illustrated. This could result in damage to
the drivetrain, or unstable towing.
WARNING
243)Do not crank the engine while jacking
up the vehicle. The tyre on the ground may
turn and the vehicle may roll off the jack.
BRAKING SYSTEM
All the parts of the brake system are
critical to safety. We recommend you to
have the vehicle checked at regular
intervals according to the service
booklet.
244)
Brake system
The service brake is divided into two
brake circuits. And your vehicle is
equipped with power brakes. If one
brake circuit fails, the other is available
to stop the vehicle. If your vehicle
should lose the power assist for some
reason, the brakes will still work.
In these situations even if the brake
pedal moves down to the very end of
its possible stroke or resists being
depressed, keep depressing the brake
pedal down harder and further than
usual; stop driving as soon as possible
and have the brake system repaired.
245) 246)
Warning lamp
The brake warning lamp illuminates to
indicate a fault in the braking system.
Refer to “Brake warning lamp”.
When brakes are wet
Check the brake system while driving at
a low speed immediately after starting,
especially when the brakes are wet, to
confirm they work normally.
288AHE100182
185

A film of water can be formed on the
brake discs or brake drums and
prevent normal braking after driving in
heavy rain or through large puddles, or
after the vehicle is washed. If this
occurs, dry the brakes out by driving
slowly while lightly depressing the brake
pedal.
When driving downhill
It is important to take advantage of the
engine braking by shifting to a lower
shift position while driving on steep
downhill roads in order to prevent the
brakes from overheating.
247)
Brake pads and linings
Avoid hard braking situations. New
brakes need to be broken-in by
moderate use for the first 200 km.
The disc brakes are provided with a
warning device which emits a shrieking
metallic sound while braking if the brake
pads have reached their wear limit. If
you hear this sound, have the brake
pads replaced.
248) 249)
WARNING
244)Avoid driving habits that cause heavy
braking as it causes brake overheating and
fade.245)Do not turn off the engine while your
vehicle is in motion. If you turn off the
engine while driving, the power assistance
for the braking system will stop working
and your brakes will not work effectively.
246)If the power assist is lost or if either
brake hydraulic system stops working
properly, have your vehicle checked
immediately by an Authorized Dealership.
247)Do not leave any objects near the
brake pedal or let a floor mat slide under it;
doing so could prevent the full pedal stroke
that would be necessary in an emergency.
Make sure that the pedal can be operated
freely at all times. Make sure the floor mat
is securely held in place.
248)Driving with worn brake pads will
make it harder to stop, and can cause an
accident.
249)If the power assist is lost or if either
brake hydraulic system stops working
properly, have your vehicle checked
immediately.
CRUISE CONTROL
(where provided)
Cruise control is an automatic speed
control system that keeps a set speed.
It can be activated at approximately
40 km/h or more.
250) 251)
152) 153) 154)
NOTE Cruise control may not be able
to keep your speed on uphills or
downhills. Your speed may decrease on
a steep uphill. You may use the
accelerator pedal if you want to stay at
your set speed. Your speed may
increase to more than the set speed on
a steep downhill. You have to use the
brake to control your speed. As a
result, the set speed driving is
deactivated.
Cruise control switches
Type 1
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186
STARTING AND DRIVING

To resume the set speed
If the set speed driving is deactivated
by the condition described in “To
deactivate”, you can resume the
previously set speed by push up the
RES + switch (C) while driving at a
speed of approximately 40 km/h or
higher.
Type 1
Type 2Under either of the following conditions,
however, using the switch does not
allow you to resume the previously set
speed. In these situations, repeat the
speed setting procedure:
The CRUISE CONTROL ON/OFF
switch is pressed.
The ignition switch is turned OFF or
the operation mode is put in OFF.
Indicator lamp go off.
WARNING
250)If the device is faulty, turn ring nut A to
O, check the condition of the fuse and
contact a Fiat Dealership.
251)When travelling with the device active,
never move the gear lever to neutral.
252)On vehicles equipped with A/T,
although the set speed driving will be
deactivated when shifting to the “N”
(NEUTRAL) position, never move the
selector lever to the “N” (NEUTRAL)
position while driving. You would have no
engine braking and could cause a serious
accident.
IMPORTANT
152)When you do not wish to drive at a
set speed, turn off the cruise control for
safety.
153)On vehicles with M/T, do not move the
gearshift lever to the “N” (Neutral) position
while driving at a set speed without
depressing the clutch pedal. The engine will
run too fast and might be damaged.
154)Do not use cruise control when driving
conditions will not allow you to stay at the
same speed, such as in heavy traffic or on
roads that are winding, icy, snow-covered,
wet, slippery, on a steep downhill slope.
155)When the set speed driving is
deactivated automatically in any situation
other than those listed above, there may be
a system malfunction. Press the CRUISE
CONTROL ON/OFF switch to turn off the
cruise control and have your vehicle
inspected by a Fiat Dealership.
309AA0110637
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191

WARNING
276)To start the engine using jumper
cables from another vehicle, perform the
correct procedures according to the
instruction below. Incorrect procedures
could result in a fire or explosion or
damage to the vehicles.
277)Keep sparks, cigarettes and flames
away from the battery because the battery
may produce an explosion.
278)Do not attempt to start the engine by
pulling or pushing the vehicle. It could
damage your vehicle.
279)Check the other vehicle. It must have
a 12-volt battery. If the other system isn’t
12-volt, shorting can damage both
vehicles.
280)Use the proper cables suitable for the
battery size to prevent overheating of the
cables.
281)Check the jumper cables for damage
and corrosion before use.
282)Always wear protective eye goggles
when working near the battery.
283)Keep the battery out of the reach of
children.
284)Turn off the ignition on both vehicles
beforehand. Make sure that the cables or
your clothes cannot be caught by the fan
or drive belt. Personal injury could result.
285)If electrolyte fluid is not visible, or
appears to be frozen, Do Not Attempt
Jump Starting! A battery might rupture or
explode if the temperature is below the
freezing point or if it is not filled to the
proper level.286)Electrolyte is corrosive diluted
sulphuric acid. If electrolyte (battery acid)
comes into contact with your hands, eyes,
clothes or the painted surface of your
vehicle, it should be thoroughly flushed
with water. If electrolyte gets in your eyes,
flush them with water immediately and
thoroughly, and get prompt medical
attention.
287)Make sure that the connection is
made to the appointed position (shown in
the illustration). If the connection is made
directly to the negative (−) side of the
battery, the inflammable gases generated
from the battery might catch fire and
explode.
288)When connecting the jumper cables,
do not connect the positive (+) cable to the
negative (−) terminal. Otherwise sparks
might cause explosion of the battery.
289)Use care not to get the jumper cable
caught in the cooling fan or other rotating
part in the engine compartment.
290)Keep the engine of the vehicle giving
assistance running.
291)Battery fluid is poisonous and
corrosive: avoid contact with your skin and
eyes. The battery should be charged in a
well ventilated place, away from naked
flames or possible sources of sparks:
danger of explosion and fire.
292)Do not attempt to charge a frozen
battery: it must be thawed first, otherwise it
may explode. If freezing has occurred, the
battery should be checked by skilled
personnel to make sure that the internal
elements are not damaged and that the
body is not cracked, with the risk of leaking
poisonous and corrosive acid.
ENGINE
OVERHEATING
When the engine is overheating,will
blink. If this occurs, take the following
corrective measures:
1. Stop the vehicle in a safe place.
2. Check whether steam is coming from
the engine compartment.
If steam does not come from the engine
compartment: with the engine still
running, raise the bonnet to ventilate
the engine compartment.
NOTE For vehicles equipped with the
Start&Stop system, press the
“Start&Stop OFF” switch to deactivate
the system before stopping the vehicle.
If steam is coming from the engine
compartment: stop the engine, and
when the steam stops, raise the bonnet
to ventilate the engine compartment.
Restart the engine.
293) 294) 295)
3. Confirm that the cooling fan (B) is
turning.
If the cooling fan is turning: after the
high coolant temperature warning has
gone off, stop the engine
If the cooling fan is not turning: stop the
engine immediately and contact a Fiat
dealership for assistance.
212
IN AN EMERGENCY

A. Radiator cap
B. Cooling fan
C. Reserve tank
296)
4. Check the coolant level in the reserve
tank (C).
5. Add coolant to the radiator and/or
reserve tank if necessary (refer to the
“Maintenance” section).
297)
165)
6. Examine the radiator hoses for
coolant leakage and the drive belt for
looseness or damage. If there is
anything wrong with the cooling system
or drive belt, we recommend you to
have it checked and repaired.
WARNING
293)Do not open the bonnet while steam
is coming from the engine compartment. It
could cause steam or hot water to spurt
out, causing burns. Hot water could spurt
out even when there is no steam coming
out, and some parts will be very hot. Be
very careful when opening the bonnet.
294)Be careful of hot steam, which could
be blowing off the reserve tank cap.
295)Do not attempt to remove the radiator
cap while the engine is hot.
296)Be careful not to get your hands or
clothes caught in the cooling fan.
297)Make sure that the engine has cooled
down before removing the radiator cap (A),
because hot steam or boiling water
otherwise will gush from the filler port and
may scald you.
IMPORTANT
165)Do not add coolant while the engine is
hot. Suddenly adding cold coolant could
damage the engine. Wait for the engine to
cool down, then add coolant a little at a
time.
BLEEDING THE FUEL
SYSTEM
The fuel system should be bled to
remove air as described below if the
fuel supply is exhausted during travel.
Pump the hand pump (A) at the top of
the fuel filter until the hand pump
becomes stiff.
Then try again to start the engine. If the
engine does not start, repeat the
process above.
298) 299)
WARNING
298)Do not smoke or have any other open
flame near the vehicle while bleeding the
fuel system.
299)Be sure to carefully clean away any
spilt fuel which could ignite and cause a
fire.
358AHA102074
359AHA102087
360AHA102090
213

REMOVAL OF WATER
FROM THE FUEL
FILTER
(Diesel-powered vehicles)
If the fuel filter indicator lamp in the
instrument panel illuminates during
driving, it indicates that water has
accumulated in the fuel filter. If this
occurs, remove the water as described
below.
1. Loosen the drain plug (A) of the fuel
filter.
2. Operate the hand pump (B) slowly
6 or 7 times in order to force the water
out through the drain plug (A).3. Tighten the drain plug (A) when water
no longer comes out.
4. Bleed the air in the fuel system. Refer
to “Bleeding the fuel system”.
5. Check to be sure that the fuel filter
indicator lamp illuminates when the
ignition switch is turned to “ON” or the
operation mode is put in ON, and that it
goes off when the engine is started. If in
doubt, consult your nearest Authorised
Fiat Dealership
300) 301)
WARNING
300)Do not smoke or have any other open
flame near the vehicle while bleeding the
fuel system.
301)Be sure to carefully clean away any
water drained out because any fuel mixed
with the water could ignite and cause a fire.
TOOLS, JACK AND
JACK HANDLE
Storage
The storage location of the tools, jack
and jack handle should be remembered
in case of an emergency.
Single cab
Type 1
A — Tool (wheel nut wrench)
B — Jack handle
C — Jack
361AHA102104
362AHA102117
363AHA104052
214
IN AN EMERGENCY

311)Stop jacking up the vehicle as soon
as the tyre is raised off the ground. It is
dangerous to raise the vehicle any higher.
Do not get under your vehicle while using
the jack. Do not bump the raised vehicle or
leave it sitting on the jack for a long time.
Both are very dangerous. Do not use a jack
except the one that came with your
vehicle. The jack should not be used for
any purpose other than to change a tyre.
No one should be in your vehicle when
using the jack. Do not start or run the
engine while your vehicle is on the jack. Do
not turn the raised wheel. The tyres still on
the ground could turn and make your
vehicle fall off the jack.
312)Do not get under your vehicle while
using the jack.
313)Do not bump the raised vehicle or
leave it sitting on the jack for a long time.
Both are very dangerous.
314)Do not use a jack except the one that
came with your vehicle.
315)The jack should not be used for any
purpose other than to change a tyre.
316)No one should be in your vehicle
when using the jack.
317)Do not start or run the engine while
your vehicle is on the jack.
318)Do not turn the raised wheel. The
tyres still on the ground could turn and
make your vehicle fall off the jack.
319)Handle the wheel carefully when
changing the tyre, to avoid scratching the
wheel surface.
320)Mount the spare wheel with the valve
stem K) facing outboard fig. 0. If you
cannot see the valve stem (K), you have
installed the wheel backwards.Operating the vehicle with the spare wheel
installed backwards can cause vehicle
damage and result in an accident.
321)Be sure to open the release valve
slowly. If it is opened quickly, the vehicle will
drop abruptly and the jack may come out
of position, causing a serious accident.
322)Never use your foot or a pipe
extension for extra force in the wheel nut
wrench. If you do so, you will tighten the
nut too much.
323)The tyre pressure should be
periodically checked and maintained at the
specified pressure while the tyre is stowed.
324)After changing the tyre and driving the
vehicle about 1,000 km, retighten the wheel
nuts to make sure that they have not come
loose.
325)If the steering wheel vibrates when
driving after changing the tyre, we
recommend you to have the tyres checked
for balance.
326)Do not mix one type of tyre with
another or use a different size from the one
listed. This would cause early wear and
poor handling.
327)The spare wheel should always be
securely in position. If a flat tyre is changed,
put the flat tyre in the spare wheel
mounting position with the wheel outer
surface upward, and use the wheel nut
wrench to secure it firmly.
328)Never tamper with the inflation valve.
Never introduce tools of any kind between
rim and tyre. Check tyre and spare wheel
pressure regularly, referring to the values
shown in the "Technical specifications"
section.329)The moving components of the jack
(screw and joints) can also cause injuries:
do not touch them. If you come into
contact with lubricating grease, clean
yourself thoroughly.
IMPORTANT
166)Avoid using different size tyres from
the one listed and the combined use of
different types of tyres, as this can affect
driving safety.
167)Even if a wheel has the same rim size
and offset as the specified type of wheel,
its shape may prevent it from being fitted
correctly. Consult an authorised Fiat
Dealership before using wheels that you
have.
168)When installing or removing the spare
wheel, please observe the followings. If you
do not follow them, it could result in break
the spare wheel carrier. Do not use the
power tool. Use the wheel nut wrench
stowed on the vehicle. Do not apply a force
of 400 N or more at the end of the wheel
nut wrench.
169)Never apply oil to either the wheel
bolts or the nuts or they will tighten too
much.
170)If the release valve is loosened too
much (2 or more turns) in the anticlockwise
direction, the jack’s oil will leak and the jack
cannot be used.
171)Close the release valve slowly when
lowering the vehicle, or the valve may be
damaged.
225

Fuse replacement
344) 345) 346) 347) 348) 349)
182)
1. Before replacing a fuse, always turn
off the electrical circuit concerned and
place the ignition switch in the “LOCK”
position or put the operation mode in
OFF.
2. Remove the fuse puller (A) from the
inside of the fuse block in the engine
compartment.
3. Referring to the fuse load capacity
table, check the fuse pertaining to the
problem.B. Fuse is OK
C. Blown fuse
NOTE If any system does not function
but the fuse corresponding to that
system is normal, there may be a fault
in the system elsewhere. We
recommend you to have your vehicle
checked.
4. Insert a new fuse of the same
capacity by using the fuse puller into
the same place at the fuse block.
WARNING
344)Never replace a fuse with another
with a higher amp rating; DANGER OF
FIRE. If a general protection fuse
(MEGA-FUSE, MIDI-FUSE) is activated,
contact a Fiat Dealership.
345)If the newly inserted fuse blows again
after a short time, we recommend you to
have the electrical system checked to find
the cause and rectify it.
346)Never use a fuse with a larger
capacity than specified or a substitute
(such as a cable or foil). Doing so could
cause the circuit wires to overheat and
create a fire.
347)Never replace a blown fuse with metal
wires or other material.
348)Before replacing a fuse, make sure
that the ignition key has been removed and
that all the other services are switched off
and/or disengaged.
349)If a general protection fuse for safety
systems (airbag system, braking system),
power unit systems (engine system,
transmission system) or steering system
blows, contact a Fiat Dealership.
IMPORTANT
182)If it is necessary to wash the engine
compartment, take care not to directly hit
the fuse box and the window wiper motor
with the water jet
420AA0109871
421AA0110129
422AA0087304
237

SERVICING AND MAINTENANCE
Correct maintenance permits the
performance of the car to be
maintained over time, as well as limited
running costs and safeguarding the
efficiency of the safety systems.
This chapter explains how.SERVICE PRECAUTIONS.......248
SCHEDULED SERVICING PLAN . .249
PERIODIC CHECKS..........254
DEMANDING VEHICLE USE.....254
CHECKING LEVELS..........255
CATALYTIC CONVERTER.......256
ENGINE OIL...............256
ENGINE COOLANT...........257
WASHER FLUID.............259
BRAKE FLUID..............259
CLUTCH FLUID.............260
POWER STEERING FLUID......261
BATTERY.................262
WIPER BLADE REPLACEMENT . . .264
GENERAL MAINTENANCE......265
VEHICLE CARE PRECAUTIONS. . .265
CLEANING THE INTERIOR OF YOUR
VEHICLE.................266
CLEANING THE EXTERIOR OF YOUR
VEHICLE.................267
TYRES...................271
247

SERVICE
PRECAUTIONS
362) 363) 364) 365) 366) 367) 368) 369)
Adequate care of your vehicle at regular
intervals serves to preserve the value
and appearance as long as possible.
Maintenance items as described in this
owner’s manual can be performed by
the owner.
We recommend you to have the
periodic inspection and maintenance
performed by a Fiat Dealership.
In the event a malfunction or a problem
is discovered, we recommend you to
have it checked and repaired. This
section contains information on
inspection maintenance procedures
that you can do yourself. Follow the
instructions and cautions for each of
the various procedures.
IMPORTANT NOTE!
The customer can have servicing done
outside the authorised Fiat Dealership
without losing the warranty in force. The
warranty depends on carrying out the
scheduled servicing constantly, as
described in this Owner Handbook.
The customer can choose to have the
above mentioned servicing, and any
other repairs covered by the warranty,
carried out by any workshop (within or
outside the Fiat Dealership), as long as
it has suitable means and follows the
instructions described in this Owner
Handbook.
WARNING
362)When checking or servicing the inside
of the engine compartment, make sure the
engine is switched off and has had a
chance to cool down.
363)If it is necessary to do work in the
engine compartment with the engine
running, be especially careful that your
clothing, hair, etc., does not become
caught by the cooling fan, drive belts, or
other moving parts.
364)After performing the maintenance
work, make sure that no tools or cloths are
left behind in the engine compartment. If
they are left behind, a fire or damage to the
vehicle may occur.
365)The cooling fan can turn on
automatically even if the engine is not
running. Turn the ignition switch to “LOCK”
position or put the operation mode in OFF
to be safe while you work in the engine
compartment.
366)Do not smoke, cause sparks or allow
open flames around fuel or battery. The
fumes are flammable.
367)Be extremely cautious when working
around the battery. It contains poisonous
and corrosive sulphuric acid.
368)Do not get under your vehicle with
just the body jack supporting it. Always use
automotive jack stands.
369)Improper handling of components
and materials used in the vehicle can
endanger your personal safety. We
recommend you to consult a specialist for
necessary information.
248
SERVICING AND MAINTENANCE