engine FIAT LINEA 2007 1.G Repair Manual

176
WARNING
LIGHTS AND
MESSAGES
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
IINDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE
CAR
IN AN
EMERGENCY
FASTENING THE TOW
RING fig. 43-44
Proceed as follows:
❒release the cap A;
❒take the tow hook Bfrom the sup-
port;
❒tighten the ring on the rear or front
threaded pin.
The power brakes and pow-
er steering will not work while
the car is being towed. More effort on
the brake pedal and steering wheel will
therefore be required. Do not use wires
for towing. Do not jerk. Make sure not
to damage parts in contact with the
car while towing. Respect the specific
rules of the Highway Code when tow-
ing the car specifically in relation to
the towing device and the behaviour
to maintain on the road.
WARNING
fig. 43F0R0130m
fig. 44F0R0131m
Do not start the engine while
towing the car.
WARNING
Clean the threaded seat
carefully before fastening
the ring. Make sure that the ring is
fully fastened in the seat before tow-
ing the car.
WARNING
Release the steering wheel
lock before towing (see “Ig-
nition device” in “Dashboard and con-
trols”). The power brakes and power
steering will not work while the car is
being towed. More effort on the brake
pedal and steering wheel will therefore
be required. Do not use wires for tow-
ing. Do not jerk. Make sure not to
damage parts in contact with the car
while towing. Respect the specific rules
of the Highway Code when towing the
car specifically in relation to the tow-
ing device and the behaviour to main-
tain on the road.
WARNING

180
WARNING
LIGHTS AND
MESSAGES
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE CAR
IN AN
EMERGENCY
CAR
MAINTENANCE
If the car is mainly used in cities or less than 10,000 km a year, change the engine oil and filter every 12 months.30 60 90 120 150 180
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Thousands of kilometres
Check exhaust emissions
Check antievaporation system
Replace air cleaner cartridge
Change spark plugs (❍)
Top up fluids
(engine coolant, brakes, battery, windscreen washer, etc.)
Check timing belt conditions (1.4 and 1.4 T-JET versions)
Check engine control system operation
(through diagnosis socket)
Replace timing belt (*)
Change engine oil and oil filter (or every 24 months)
Change brake fluid (or every 24 months)
Change pollen filter (or every 24 months)
(*) Regardless of the km covered, the timing belt shall be replaced every 4 years for particularly demanding use
(cold climates, driving in the city, idling for a long time) or in any case every 5 years
(❍)For 1.4 T-JET version, in order to ensure correct operation and avoid significant damages to the engine, it is mandatory:
- to use spark plugs specifically certified for the T-JET engine only, of the same type and brand (see paragraph “Engine”);
- to replace the plugs as often as required by the Programmed Maintenance Plan;
- we recommend to refer to the Fiat Dealership

182
WARNING
LIGHTS AND
MESSAGES
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE CAR
IN AN
EMERGENCY
CAR
MAINTENANCE
30 60 90 120 150 180
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●●●●● ●
●● ●
●●●●● ●
Thousands of kilometres
Check exhaust emissions/smoke
Replace fuel filter
Replace air cleaner cartridge
Top up fluids
(engine coolant, brakes, battery, windscreen washer, etc.)
Check engine control system operation
(through diagnosis socket)
Change engine oil and replace oil filter (or every 24 months)
Change brake fluid (or every 24 months)
Change pollen filter (or every 24 months)

183
WARNING
LIGHTS AND
MESSAGES
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE CAR
IN AN
EMERGENCY
CAR
MAINTENANCE
DEMANDING USE
OF THE CAR
Should prevailing use of the car be under
one of the following specially heavy con-
ditions:
❒trailer or caravan towing;
❒dusty roads;
❒short distances (less than 7-8 km) re-
peated and with external temperatures
below zero;
❒frequently idling engines or long dis-
tance low speed driving (e.g. taxis or
door-to-door deliveries) or in case of
a long term inactivity;
❒in cities;
perform the following inspections more
frequently than shown on the Service
Schedule:
❒check front disk brake pad conditions
and wear;
❒check cleanness of locks, bonnet and
boot and lever cleanness and lubrica-
tion;
❒visually inspect the conditions of: en-
gine, gearbox, transmission, pipes and
hoses (exhaust - fuel - brakes), rubber
parts (boots, sleeves, bushes, etc.);
❒check battery charge and liquid level
(electrolyte) (see paragraph “Charge
level check” in chapter “Maintenance
and care”);
❒visually inspect the accessory drive belt
conditions;
❒check pollen filter and replace, if re-
quired;
❒check air cleaner and replace, if re-
quired.
REGULAR
INSPECTIONS
Every 1,000 km or before long journeys,
check and top up if required:
❒engine coolant fluid level;
❒brake fluid level;
❒brake fluid level;
❒tyre pressure and conditions.
❒operation of lights (headlights, direction
indicators, hazard lights, etc.);
❒operation of the windscreen wiper/
washer system, position and wear of
the windscreen and rear window wiper
blades;
Every 3,000 km check the following and
top-up, if required:engine oil level.
You are recommended to use FL
Seleniaproducts, designed and produced
specifically for Fiat cars (see table “Ca-
pacities” in section “Technical specifica-
tions”).

184
WARNING
LIGHTS AND
MESSAGES
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE CAR
IN AN
EMERGENCY
CAR
MAINTENANCE
CHECKING FLUID
fig. 1/a - 1.4 version
Never smoke while working
in the engine compartment.
Flammable gases may be present.
Risk of fire.
WARNING
Be careful not to confuse the
various types of fluids while
topping up: they are all reci-
procally incompatible and
may severely damage your car.
F0R0243m
1.Engine coolant
2.Battery
3.Windscreen washer fluid
4.Brake fluid
5.Engine oil
6.Power steering fluid
fig. 1/b - 1.4 T-JET version
2
64
5
13
2
64
5
13
2
64
5
13
F0R0244m

185
WARNING
LIGHTS AND
MESSAGES
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE CAR
IN AN
EMERGENCY
CAR
MAINTENANCE
fig. 2 - 1.3 Multijet version
1
1
6
2
45
3
F0R0235m
1.Engine oil
2.
Engine coolant
3.Windscreen washer fluid
4.Brake fluid
5.Battery
6.Power steering fluid.

186
WARNING
LIGHTS AND
MESSAGES
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE CAR
IN AN
EMERGENCY
CAR
MAINTENANCE
If the oil level is near or even under the
MINline, add oil through the filler Ato
reach the MAXline.
Oil level shall never exceed the MAXline.ENGINE OIL CONSUMPTION
The maximum engine oil consumption is
usually 400 grams every 1,000 km.
When the car is new, the engine needs
to run in, therefore the engine oil con-
sumption can only be considered stabilised
after the first 5,000 - 6,000 km.
IMPORTANT The oil consumption de-
pends on driving style and the conditions
under which the car is used.
IMPORTANT After adding or changing
the oil, let the engine turn over for a few
seconds and wait a few minutes after turn-
ing it off before you check the level.
ENGINE OIL fig. 3/a-3/b-4
Check the oil level a few minutes (about
5) after the engine has stopped, with the
car parked on level ground.
The oil level shall be included between the
MINand MAXmarks on the dipstick B.
The range between the MINand MAX
levels corresponds to approximately
one litre of oil.
fig. 3/a - 1.4 version F0R0134mfig. 4 - 1.3 Multijet versionF0R0135m
Proceed very carefully inside
the engine compartment
when the engine is hot: risk of burns.
Remember that the fan may start up
if the engine is hot: risk of injury. Pay
attention to scarves, ties and other
loose fitting garments: they could get
dragged by the moving parts.
WARNING
fig. 3/a - 1.4 T-JET versionF0R0245m

187
WARNING
LIGHTS AND
MESSAGES
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE CAR
IN AN
EMERGENCY
CAR
MAINTENANCE
WINDSCREEN WASHING
FLUID fig. 6
To top up, remove the cap A.
Pour a mixture of water and TUTELA
PROFESSIONAL SC 35, in the fol-
lowing concentrations:
30% TUTELA PROFESSIONAL
SC 35and 70% water in summer.
50% TUTELA PROFESSIONAL
SC 35and 50% water in winter.
In case of temperatures below –20°C, use
undiluted TUTELA PROFESSIONAL
SC 35fluid.
ENGINE COOLANT fig. 5
The coolant level must be checked when
the engine is cold and must be between
the MINand MAXlines on the vessel.
fig. 5F0R0136mfig. 6
PARAFLU UP antifreeze is
used in the engine cooling sys-
tem. Use fluid of the same
type contained in the cooling
system for top-ups. PARAFLU UP may
not be mixed with other types of fluids.
If this accidentally occurs, do not start
the engine and contact a Fiat Dealer-
ship.
The cooling system is pres-
surised. If required, replace
the cap with an original spare part so
as not to compromise system effi-
ciency. Do not remove the cap from
the vessel when the engine is hot: risk
of burns.
WARNING
F0R0137m
If the level is low, slowly pour a 50% mix-
ture of demineralised water and FL Sele-
nia PARAFLU UPthrough filler Aof the
vessel until the level approaches the MAX
line.
The 50% concentration of PARAFLU UP
demineralised water protects from freez-
ing to a temperature of –35°C.
For particularly hard climate conditions, we
recommend use of a 60% PARAFLU UP
and 40% demineralized water mixture.
Waste engine oil and oil filters
contains substances which are
dangerous for the environ-
ment. It is advisable to have
oil and filters changed by a Fiat Deal-
ership where they will be disposed of
according to the law.
Always top up using engine oil
of the same types as that al-
ready in the engine.

188
WARNING
LIGHTS AND
MESSAGES
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE CAR
IN AN
EMERGENCY
CAR
MAINTENANCE
NOTE Carefully clean the cap of reservoir
Aand the surrounding surface.
When opening the cap, make sure that no
dirt gets into the reservoir.
For topping up always use a funnel with
built in filter (mesh smaller than or equal
to 0.12 mm).
IMPORTANT Brake fluid absorbs mois-
ture. For this reason, if the car is mainly
used in areas with a high degree of at-
mospheric humidity, the fluid should be
replaced at more frequent intervals than
specified in the “Service schedule”. Check level through the reservoir.
fig. 7F0R0138m
Do not travel with the wind-
screen washing reservoir
empty: the windscreen washer is fun-
damental to improve visibility.
WARNING
Some commercial wind-
screen washer additives are
flammable. The engine compartment
contains hot parts which could start
a fire if they come into contact.
WARNING
Prevent brake fluid which is
highly corrosive from coming
into contact with painted
parts. Wash with water im-
mediately if this should happen.
Brake fluid is poisonous and
highly corrosive. In the case
of accidental contact, wash the parts
with water and mild soap and rinse
with plenty of water. Call a doctor
immediately if swallowed.
WARNING
Symbol πon the contain in-
dicates a synthetic brake flu-
id, which is different from a mineral
fluid. Use of a mineral type fluid will
damage the special rubber seals of
the braking system beyond repair.
WARNING
BRAKE FLUID fig. 7
Release cap A: check that the liquid con-
tained in the tank is at the maximum level.
Fluid level in the reservoir must not ex-
ceed the MAXmark.
Use the brake fluid shown in the “Fluids
and lubricants” table (see “Technical Spec-
ifications”).

189
WARNING
LIGHTS AND
MESSAGES
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE CAR
IN AN
EMERGENCY
CAR
MAINTENANCEOil consumption is extremely
low; if another top-up should
be required after only a short
period of time, have the system checked
for leakage at a Fiat Dealership.
BATTERY
The car fits a low-maintenance battery: no
top-ups with distilled water are needed in
normal conditions of use.
CHECKING THE CHARGE fig. 9
Use the gauge A (where provided) on the
battery lid positioned as shown in fig. 9and
take action according to the colour it as-
sumes.
Refer to the table below. POWER STEERING FLUID fig. 8
Check that the oil level with the car on flat
ground and the engine cold is between the
MINand MAXlines on the reservoir
body. The level may go over the MAX
line when the oil is hot.
If topping up is required, make sure the oil
you used has the same specifications as
that already in the system.
AIR CLEANER
Have the air cleaner replaced by a Fiat
Dealership.
POLLEN FILTER
Have the pollen filter replaced by a Fiat
Dealership.
Prevent power steering flu-
id from coming into contact
with hot engine parts: the liquid is
flammable.
WARNING
fig. 8F0R0139m
Brilliant whiteTop-up Go to a Fiat Dealership
Dark without greenLow charge Recharge the battery
area in the middle(go to a Fiat Dealership)
Dark with green Electrolyte and charge OK No action needed
area in the middle