differential FIAT MAREA 2001 1.G Workshop Manual

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2000 range © Index
00.
page
INTRODUCTION
- Identification data 1
- Weights 3
- Performance - Fuel consumption 4
- Dimensions 5
- Capacities 7
- Product specifications
FL Group 9
TECHNICAL DATA
Engine l^^) lev |^^) 20v
- Specifications 10
- Typical curves 11
- Cylinder block/crankcase and associ­
ated components 12
- Auxiliary shaft 17
- Cylinder head and valve gear compo­
nents 18
- Timing diagrams 22
- Counter-balance shaft 23
- Lubrication 24
- Cooling system 26
- Fuel feed system 26
- Special tools 27
Engine I^^JJTD
- Specifications 29
- Timing diagrams 30
- Supercharging 31
CLUTCH 32
GEARBOX AND DIFFERENTIAL 33
AUTOMATIC TRANSMISSION DIF­
FERENTIAL 35
BRAKING SYSTEM 36
STEERING 39
WHEELS 40
FRONT SUSPENSION 42
REAR SUSPENSION 44
ELECTRICAL EQUIPMENT 46
- Ignition 47
1 - Recharging 48
- Electronic injection/ignition 50
Copyright by Fiat Auto

Marea-Marea Weekend
2000 range (§)
Introduction
Product characteristics FL Group
OO.o
Name of
product
Description
International designation Application
SELENIA 20K
Synthetic SAE 10W40 multigrade engine oil.
Exceeds specifications ACEA A3-96/CCMC G5 and API
SJ
SELENIA
PERFORMER
Synthetic SAE 5W-30 multigrade engine oil. Exceeds
specifications ACEA A1 and API SJ
Temperatures below
- 20°C
SELENIA
Turbo Diesel
Synthetic SAE 10W40 multigrade engine oil
Exceeds specifications ACEA B3 and API CD
SELENIA
WR DIESEL
Synthetic SAE 5W-40 multigrade engine oil. Exceeds
specifications ACEA B3 and API CF
Temperatures below
- 15°C
TUTELA CAR
ZC 75 SYNTH
SAE 75W-80 EP oil. Satisfies standards MIL-L-2105 D
LEV and API GL 5
Manual gearboxes and
differentials
TUTELA Gl/A «ATF DEXR0N II D LEV» SAE 10W type oil for hydraulic
power assisted steering
Hydraulic power as­
sisted steering
TUTELA GI/2 « ATF DEXRON II D LEV» SAE 10W type oil for auto­
matic transmissions
Automatic
gearboxes
TUTELA MRM2 Water repellant, lithium soap based grease containing
molybdenum disulphide, consistency NLGI = 2 Constant velocity joints
TUTELA TOP 4 Synthetic fluid NHTSA n° 116 D0T4, ISO 4925, SAE
J-1703 and CUNA NC 956-01
Hydraulic brakes and
hydraulically operated
clutches
DP1 Mixture of alcohol, water and surface active agents
CUNA NC 956-11
To be used undiluted
or diluted in windscreen
washer systems
Paraflu11
Anti-freeze for cooling systems with mono-ethylene gly­
col base
CUNA NC 956-16
Cooling circuits
Percentage to be used
50% up to -35°C
Diesel Mix Additive for diesel fuel with protective action for Die­
sel engines
To be mixed with die­
sel fuel (25 cc per 10
litres)
Copyright by Fiat Auto 9

Marea- Marea Weekend
2000 range (§)
Technical Data
Gearbox and differential
00.21-27
20v IgB) JTD
Make
GEARBOX
C.513.5.13 C.510.5.21
snap
_T|4fl_ (Porsche type) ^$13?
-
o u V baUlk I 1
Synchronizers rjng
r straight (| S
I teeth I'S
oo ^
„ spur
Gears V teeth H|
HI
3.909 3.545 3.909
2.238 2.238 2.238
$ oo W>
1.444 1.520 1.444
Gear ratios
1.029 1.156 1.029
0.872 0.919 0.767
Si
3.909 3.909 3.909
Copyright by Fiat Auto 33

Technical Data
Gearbox and differential
Marea-Marea Weekend
2000 range ©
00.21-27
DIFFERENTIAL m 20v 20v JTD
-J-Ratio crown
wheel and pinion
reduction
3.823
(17/65)
3.733
(15/56)
3.150
(20/63)
14.944 13.233 12.313
8.556 8.354 7.050
5.520 5.674 4.549
3.934 4.315 3.241
Ratio at the wheels 3.334 3.431 2.416
14.944 14.592 12.313
Differential internal housing bearing conical roller bearings
Adjustment of bearing pre-loading with snap rings
Spare snap ring thickness
mm 0.05 1.70 -2.60
T
Recommended
interference for
exact bearing
pre-loading
mm
mm
Clearance between planet/satellite gears
bonrings not loaded 0.12
beatings loaded (350 daN) 0.08
0.10
30c
Adjustment of clearance between planet/satellite gears
by
shims
no adjustment
mm 0.80 - 1.25
Spare snap ring thickness
34 Print n° 506.763/23

Marea- Marea Weekend
2000 range (§)
Technical Data
Automatic transmission - differential
GEARBOX
AUTOMATIC AISIIM
ENGINE TYPE
00.21-27
Speeds .1. ooooq
ooooo
.1,
OOOOO
ooooo
Gear ratios OOOOO
oooo©
2.807
1.479
1.000
0.735
2.769
Idler ratio 1.019 (54/53)
Torque converter 0 mm 216
T X Drive torque ratio 2.150
Quantity of
oil
Total, with gearbox con­
verter, radiator and pipes
empty
GI/2 Replacement only
6 litres (5.4 kg)
4.3 litres (3.9 kg)
DIFFERENTIAL
Ratio crown wheel
and pinion
reduction
Final drive ratio
3.505 (82/23)
3.633 (54/53x82/23)
OOOOO
OOOOO
OOOOO
Ratio at the wheels OOOOO
OOOO©
10.198
5.373
3.633
2.670
10.060
Copyright by Fiat Auto 35

Electrical equipment
Wiring diagrams
Marea- Marea Weekend
2000 range ©
55.
Electrical symbols
Warning light
Bulb
/--txi
T
Fuse
Switch open
Selector switch
Coil control switch
(relay)
Engine
Rear wiper
Headlamp washer
Windscreen wash/wipe
Rear wash/wipe
Engine oil pressure
BRAKE
SPORT
K
ANT I LOCK
STOP
Trip computer control
Electronic injection
Engine oil level
Brake fluid level
(Japanese, Version)
Doors ajar
Central locking
Controlled damping
suspension Sport
Function
Transistor
Air-bag
ABS (Japanese version)
Car brake failure
Windscreen wiper
H Differential lock
Automatic transmission
fluid temperature
00' Temperature
Antitheft device
Electrically operated
windows
Earth
Number plate lights
Pulse generator (timed
operation)
Analogue clock
Digital clock
Speedometer
Rev counter
2 Print n° 506.763/23