check FIAT PUNTO EVO 2009 1.G Workshop Manual

213
KNOWING
YOUR
VEHICLE
SAFETY
STARTING
AND DRIVING
WARNING LIGHTS
AND MESSAGES
IN AN
EMERGENCY
SERVICING
AND CARE
TECHNICAL
SPECIFICATIONS
CONTENTS
●● ●● ● ●
●
●
●● ●● ● ●
●● ●
●● ●
●● ●● ● ●
●● ●● ● ●
●● ●
●● ●● ● ●
Thousands of kilometres 30 60 90 120 150 180
Check engine management system operation (via diagnostic socket)
Replace accessory drive belt/s
Replace toothed timing belt (*)
Replace spark plugs (petrol versions) (1)
Replace fuel filter (diesel versions)
Replace air filter cartridge (petrol versions) (❏)
Change engine oil and replace oil filter (petrol versions)
(or every 24 months) (2)
Change engine oil and replace oil filter
(EURO 4 diesel versions without DPF) (or every 24 months)
Change engine oil and oil filter (diesel EURO 4 versions with DPF) (Õ) (3)
Change brake fluid (or every 24 months)
Replace pollen filter (or every 15 months)
(*) Regardless of the distance covered, the timing belt should be replaced every 4 years for particularly demanding use (cold climates, city dri-
ving, idling for a long time, dusty areas) or, in any case, every 5 years.
(❏) For Euro 4 diesel versions, the air filter cartridge should be replaced every 30,000 km.
(Õ) The engine oil and the filter must be replaced when the warning light on the dashboard comes on (see the “Warning lights and messages”
section) or at least every 24 months.
(1)For 1.4 Turbo Multi Air versions, in order to guarantee correct operation and prevent serious damage to
the engine, it is essential to observe the following:
– only use spark plugs specifically certified for 1.4 Turbo Multi Air engines; all spark plugs should be of the
same type and brand (see the “Engine” paragraph);
– adhere strictly to the spark plug replacement intervals detailed in the Scheduled Servicing Plan;
– it is advisable to have this performed at a Fiat Dealership.
(2)If the car is mainly used in towns and cities, change the engine oil and filter every 12 months.
(3)If the car is mainly used in cities or travels less than 10,000 km a year, change the engine oil and filter every 12 months.
211-234 PUNTO FL EN 3ed 9-12-2009 13:38 Pagina 213

214
KNOWING
YOUR
VEHICLE
SAFETY
STARTING
AND DRIVING
WARNING LIGHTS
AND MESSAGES
IN AN
EMERGENCY
SERVICING
AND CARE
TECHNICAL
SPECIFICATIONS
CONTENTS
●● ● ● ●
●● ● ● ●
●● ● ● ●
●● ● ● ●
●● ● ● ●
●● ● ● ●
●●
●● ● ● ●
●● ● ● ●
●● ● ● ●
●● ● ● ●
●●
●● ● ● ●
●● ● ● ●
●
EURO 5 DIESEL VERSIONS
Thousands of kilometres 35 70 105 140 175
Check tyre condition/wear and adjust pressure if required
Check operation of lighting system (headlamps, direction indicators, hazard warning lights,
boot, passenger compartment, glove box, instrument panel warning lights, etc.)
Check operation of windscreen washer system and adjust nozzles
if necessary
Check windscreen/rear window wiper blade position/wear
Check condition and wear of front disc brake pads and operation of pad
wear indicator
Check condition and wear of rear disc brake pads (1.6 Multijet versions)
Check condition and wear of rear drum brake linings (1.3 Multijet version)
Visually inspect the conditions of: bodywork, underbody protection,
pipes and tubes (exhaust - fuel - brakes), rubber parts (boots, sleeves, bushes, etc.)
Check cleanliness of bonnet and boot locks, as well as cleanliness and lubrication of linkages
Check and, if necessary, top up fluid levels (brakes/hydraulic clutch, windscreen washer,
battery, engine coolant, etc.)
Check the handbrake lever stroke and adjust it, if necessary
Visually inspect the condition of accessory drive belts
Check emissions/fumes
Check engine management system operation (via diagnostic socket)
Replace accessory drive belt/s
211-234 PUNTO FL EN 3ed 9-12-2009 13:38 Pagina 214

216
HEAVY USAGE OF THE VEHICLE
Should the car be used predominantly in one of the fol-
lowing particularly demanding conditions:
❒ trailer or caravan towing;
❒ dusty roads;
❒short (less than 7-8 km) and repeated journeys in sub-
zero temperatures;
❒frequently idling engine or long-distance, low-speed dri-
ving (e.g. door-to-door deliveries), or in the event of
long-term inactivity;
❒ in cities;
perform the following inspections more frequently than
shown on the Scheduled Servicing Plan:
❒ check condition and wear of front disc brake pads;
❒check cleanliness of bonnet and boot locks, as well as
cleanliness and lubrication of linkages;
❒visually inspect the conditions of: engine, gearbox, trans-
mission, pipes and tubes (exhaust – fuel – brakes), rub-
ber parts (boots, sleeves, bushes, etc.);
❒check battery charge and liquid level (electrolyte);
❒ visually inspect condition of accessory drive belts;
❒ check pollen filter and replace it, if required;
❒ check air filter and replace, if required.
REGULAR CHECKS
Every 1,000 km or before long journeys, check and, if nec-
essary, top up:
❒engine coolant fluid level;
❒brake fluid level;
❒windscreen washer fluid level;
❒tyre pressures and conditions;
❒operation of lighting system (headlights, direction indi-
cators, hazard lights, etc.);
❒operation of the windscreen wiper/washer system, po-
sition and wear of the windscreen and rear window
wiper blades;
Check and top up, if required, the engine oil level every
3,000 km.
You are recommended to use PETRONAS LUBRICANTS
products, which have been designed and produced specif-
ically for Fiat cars (see table “Capacities” in the “Techni-
cal specifications” section).
KNOWING
YOUR
VEHICLE
SAFETY
STARTING
AND DRIVING
WARNING LIGHTS
AND MESSAGES
IN AN
EMERGENCY
SERVICING
AND CARE
TECHNICAL
SPECIFICATIONS
CONTENTS
211-234 PUNTO FL EN 3ed 9-12-2009 13:38 Pagina 216

217
CHECKING LEVELSKNOWING
YOUR
VEHICLE
SAFETY
STARTING
AND DRIVING
WARNING LIGHTS
AND MESSAGES
IN AN
EMERGENCY
SERVICING
AND CARE
TECHNICAL
SPECIFICATIONS
CONTENTS
fig. 198 – 1.2 and 1.4 8vversions
fig. 199 – 1.4 Multi Air versions
Never smoke while
working in the engine
compartment: inflammable gas-
es and vapours may be present,
constituting a fire risk.
WARNING
When topping up, take
care not to mix up the
various types of fluids:
they are not compatible with
each other and could seriously
damage the car.
1. Engine coolant
2. Battery
3. Windscreen washer fluid
4. Brake fluid
5. Engine oil.
F0U0181m
F0U0182m
211-234 PUNTO FL EN 3ed 9-12-2009 13:38 Pagina 217

220
KNOWING
YOUR
VEHICLE
SAFETY
STARTING
AND DRIVING
WARNING LIGHTS
AND MESSAGES
IN AN
EMERGENCY
SERVICING
AND CARE
TECHNICAL
SPECIFICATIONS
CONTENTS
F0U0282mfig. 204 – 1.2 and 1.4 8vversions
ENGINE OIL fig. 204-205-206-207
Check the oil level a few minutes (about 5) after the en-
gine has stopped, with the car parked on level ground.
The oil level should be between the MIN and MAX marks
on the dipstick B.
The gap between the MIN and MAX marks corresponds
to about 1 litre of oil.
If the oil level is near or under the MIN line, add oil through
the filler A until it reaches the MAX line.
The oil level should never exceed the MAX line.
F0U0284mfig. 206 – 1.3 Multijet version
F0U0283mfig. 205 – 1.4 Multi Air versions
ENGINE OIL CONSUMPTION
The maximum engine oil consumption is usually 400 grams
every 1,000 km.
During the initial period of usage for the vehicle, the en-
gine is bedding in, therefore the engine oil consumption
may settle down only after the first 5,000 – 6,000 km.
211-234 PUNTO FL EN 3ed 9-12-2009 13:38 Pagina 220

221
F0U0285mfig. 207 – 1.6 Multijet version
IMPORTANT The oil consumption depends on driving
style and the conditions under which the car is used.
IMPORTANT After adding or changing the oil, let the en-
gine turn over for a few seconds and wait a few minutes
after turning it off before you check the level.KNOWING
YOUR
VEHICLE
SAFETY
STARTING
AND DRIVING
WARNING LIGHTS
AND MESSAGES
IN AN
EMERGENCY
SERVICING
AND CARE
TECHNICAL
SPECIFICATIONS
CONTENTS
Be very careful working in the engine com-
partment when the engine is hot: you may
get burned. Remember that the fan may start up
if the engine is hot: this could injure you. Make
sure that scarves, ties and other items of loose-fit-
ting clothing do not get caught up in moving com-
ponents.
WARNING
Do not add oil with different characteris-
tics from those of the existing engine oil.
211-234 PUNTO FL EN 3ed 9-12-2009 13:38 Pagina 221

222
F0U0286mfig. 208
ENGINE COOLANT fig. 208
The coolant level should be checked when the engine is
cold and should be between the MIN and MAX lines on
the reservoir.
If the level is low, slowly pour a mixture of 50% distilled
water and 50% PARAFLU
UP(made by PETRONAS
LUBRICANTS) through the filler neck A until the level ap-
proaches MAX.
A 50-50 mixture of PARAFLU
UPand distilled water gives
freeze protection up to –35°C.
When the vehicle is used in particularly harsh weather con-
ditions, we recommend using a 60-40 mixture of
PARAFLU
UPand distilled water.
KNOWING
YOUR
VEHICLE
SAFETY
STARTING
AND DRIVING
WARNING LIGHTS
AND MESSAGES
IN AN
EMERGENCY
SERVICING
AND CARE
TECHNICAL
SPECIFICATIONS
CONTENTS
The used engine oil and the replaced oil fil-
ter contain substances that are harmful to
the environment. It is advisable to have oil
and filters changed by a Fiat Dealership, where they
will be disposed of properly and in accordance with
the law.PARAFLUUPanti-freeze is used in the en-
gine cooling system. Use the same fluid as
in the cooling system when topping up.
PARAFLU
UPshould not be mixed with any other
type of fluid. If this accidentally occurs, do not start
the engine and contact a Fiat Dealership.
211-234 PUNTO FL EN 3ed 9-12-2009 13:38 Pagina 222

223
F0U0287mfig. 209
KNOWING
YOUR
VEHICLE
SAFETY
STARTING
AND DRIVING
WARNING LIGHTS
AND MESSAGES
IN AN
EMERGENCY
SERVICING
AND CARE
TECHNICAL
SPECIFICATIONS
CONTENTS
The engine cooling system is pressurized.
If the cap needs replacing, do so with an-
other original or the effectiveness of the system
may be compromised. Do not remove the cap
from the reservoir when the engine is hot: you may
get burned
WARNING
WINDSCREEN/REAR WINDOW WASHER/
HEADLIGHT WASHER FLUID fig. 209
To top up, remove the cap A.
Pour in a mixture of water and TUTELA PROFESSION-
AL SC35 liquid, in the following concentrations:
30% TUTELA PROFESSIONAL SC35 and 70% water in
summer.
50% TUTELA PROFESSIONAL SC35 and 50% water in
winter.
At temperatures below –20°C, use undiluted TUTELA
PROFESSIONAL SC35 fluid.
Check the level through the reservoir.
Do not travel if the windscreen washer
reservoir is empty: using the windscreen
washer is essential for improving visibility.
WARNING
Some commercial additives for wind-
screen washing are flammable. The en-
gine compartment contains hot parts which could
cause a fire if they come into contact with these
additives.
WARNING
211-234 PUNTO FL EN 3ed 9-12-2009 13:38 Pagina 223

224
F0U0288mfig. 210
IMPORTANT Brake fluid absorbs moisture. For this rea-
son, if the car is mainly used in areas with a high degree
of atmospheric humidity, the fluid should be replaced at
more frequent intervals than specified in the “Scheduled
Servicing Plan”. BRAKE FLUID fig. 210
Undo the cap A and check that the liquid contained in the
reservoir is at the maximum level.
Fluid level in the reservoir must not exceed the MAX
mark.
If you do need to top up, use the brake fluid shown in the
“Fluids and lubricants” table (see “Technical Specifica-
tions”).
NB Carefully clean the reservoir cap A and the sur-
rounding surfaces.
When opening the cap, make sure that no dirt gets into
the reservoir.
For topping up, always use a funnel with integrated filter
that has a mesh inferior or equal to 0.12 mm.KNOWING
YOUR
VEHICLE
SAFETY
STARTING
AND DRIVING
WARNING LIGHTS
AND MESSAGES
IN AN
EMERGENCY
SERVICING
AND CARE
TECHNICAL
SPECIFICATIONS
CONTENTS
Prevent brake fluid, which is highly corro-
sive, from coming into contact with paint-
ed parts. Should this occur, immediately
wash with water.
Brake fluid is poisonous and highly corro-
sive. In the event of accidental contact,
wash the parts immediately with water and mild
soap, then rinse with plenty of water. In case of
swallowing, immediately call a doctor.
WARNING
The symbol πon the container indicates
a synthetic brake fluid, which is different
from a mineral fluid. Using a mineral-type fluid
will damage the special rubber seals of the brak-
ing system beyond repair.
WARNING
211-234 PUNTO FL EN 3ed 9-12-2009 13:38 Pagina 224

225
KNOWING
YOUR
VEHICLE
SAFETY
STARTING
AND DRIVING
WARNING LIGHTS
AND MESSAGES
IN AN
EMERGENCY
SERVICING
AND CARE
TECHNICAL
SPECIFICATIONS
CONTENTS
AIR FILTER
Have the air filter replaced by a Fiat Dealership.
POLLEN FILTER
Have the pollen filter replaced by a Fiat Dealership.
Brake fluid is poisonous and highly corro-
sive. In the event of accidental contact,
wash the parts immediately with water and mild
soap, then rinse with plenty of water. In case of
swallowing, immediately call a doctor.
WARNING
The symbol πon the container indicates
a synthetic brake fluid, which is different
from a mineral fluid. Using a mineral-type fluid
will damage the special rubber seals of the brak-
ing system beyond repair.
WARNING
BATTERY
The battery is of the “limited maintenance” type: under
normal conditions of use, the electrolyte does not need
topping up with distilled water.
CHECKING THE CHARGE
AND THE ELECTROLYTE LEVEL
Inspection operations must be carried out only by spe-
cialised personnel, following the prescriptions contained
in this Owner Handbook. Any top-up operations must
be carried out only by specialised personnel at a Fiat Deal-
ership.
The battery fluid is poisonous and corro-
sive. Avoid contact with the skin and eyes.
Keep naked flames or possible sources of sparks
away from the battery: risk of explosion or fire.
WARNING
Using the battery when the fluid is too low
can damage it irreparably and generate
a risk of explosion.
WARNING
211-234 PUNTO FL EN 3ed 9-12-2009 13:38 Pagina 225