check FIAT PUNTO EVO 2009 1.G Service Manual

STARTING THE ENGINE
EMERGENCY STARTING
If the instrument panel warning light
Ystays on perma-
nently, contact a Fiat Dealership immediately.
JUMP STARTING fig. 150
If the battery is flat, the engine may be started using an aux-
iliary battery with an equal or slightly higher capacity than the
flat one. It is advisable to contact a Fiat Dealership so the bat-
tery can be checked/replaced.
IN AN EMERGENCY
In an emergency we recommend that you call the freephone number found in the Warranty Booklet. You can
also go to the www.fiat.com website to find your nearest Fiat Dealership.
This procedure must be performed by ex-
perts because incorrect actions may cause
considerable electrical discharge. Furthermore,
battery fluid is poisonous and corrosive: avoid con-
tact with skin and eyes. Keep naked flames and
lit cigarettes away from the battery. Do not cre-
ate sparks.
WARNING
Proceed as follows to start the car:
❒connect the positive terminals (+ sign near the termi-
nal) of the two batteries with a jump lead;
❒with a second lead, connect the negative terminal (–) of
the auxiliary battery to an earthing point Eon the en-
gine or the gearbox of the car to be started;
❒ start the engine;
❒when the engine has been started, follow the sequence
above in reverse order to remove the leads.
If after a few attempts the engine does not start, do not
keep trying but contact a Fiat Dealership.
fig. 150F0U00134m
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Repair and refit the standard wheel as
soon as possible. Do not apply grease to
the bolt threads before assembly: they might spon-
taneously unscrew.
WARNING
The jack may be used to replace wheels
only on the car which it equips or other
cars of the same model. Never use the jack for
other purposes, such as lifting other models. Nev-
er use the jack to carry out repairs under the car.
Incorrect positioning of the jack may cause the
car to fall. Do not use the jack for loads higher
than the one shown on its label.
WARNING
If the hub cap is not fitted correctly, it may
come off when the car is travelling. Nev-
er tamper with the inflation valve. Never intro-
duce tools of any kind between the rim and the
tyre. Check tyre and spare wheel pressures regu-
larly, referring to the values shown in the “Tech-
nical specifications” section.
WARNING
Important notes:
❒the jack weight is 1.76 kg;
❒the jack requires no adjustment;
❒the jack cannot be repaired. If it breaks, it must be re-
placed with the same type;
❒no tool other than its cranking device may be fitted on
the jack.
To change a tyre, proceed as follows:
❒stop the car where it is not a danger to other road users
and you can replace the wheel safely. The ground should
be flat and solid;
❒turn the engine off and engage the handbrake;
❒engage first gear or reverse;
❒wear the reflective safety jacket (compulsory by law in
certain countries) before getting out of the car;
❒open the boot and lift the carpet or remove the cargo
box (for versions/markets where provided);
❒ unscrew the locking device A-fig. 151;
❒take out the tool container C-fig. 151 and put it along-
side the wheel to be changed;
❒take out the spare wheel B-fig. 151;
❒loosen the bolts of the wheel to be replaced by about
one turn with the wrench provided E-fig. 152; if you
have alloy wheels, rock the car to make it easier to sep-
arate the rim from the wheel hub;
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Replace the cylinder containing out-of-
date sealant fluid. Dispose of the cylinder
and the sealant liquid properly. Dispose ac-
cording to the national and local laws in force.
F0U0142mfig. 159F0U0141mfig. 158
INFLATION PROCEDURE
Put on the protective gloves provided
with the quick tyre repair kit.
WARNING
❒Make sure the handbrake is on. Unscrew the tyre valve
cap, take out the flexible filler tube A-fig. 158 and tight-
en the ring nut B on the tyre valve;
❒make sure that switch D-fig. 159 for the compressor
is in position 0 (off), start the engine, insert pin E-fig. 160
into the nearest socket and switch on the compressor
by moving switch D-fig. 159 to position 1 (on) Inflate
the tyre to the pressure specified in the “Tyre pressure”
paragraph in the “Technical specifications” section.
For a more accurate reading, check pressure gauge F-fig.
159 with the compressor off;
❒if after 5 minutes you cannot reach at least 1.5 bar, un-
plug the compressor from the valve and the socket, then
move the car forward about ten metres in order to dis-
tribute the sealant inside the tyre evenly, then repeat the
inflation operation;
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F0U0144mfig. 161F0U0143mfig. 160
❒if after this operation you still cannot reach at least 1.8
bar after 5 minutes, do not resume driving because the
tyre is too damaged and the quick tyre repair kit cannot
guarantee suitable sealing. Contact a Fiat Dealership;
❒if you do reach the tyre pressure specified in the “Tyre
pressure” paragraph in the “Technical specifications” sec-
tion, start driving immediately;
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Apply the adhesive label where it can be
easily seen by the driver as a reminder that
the tyre has been treated with the quick repair kit.
Drive carefully, particularly on bends. Do not ex-
ceed 80 km/h. Do not accelerate or brake sud-
denly.
WARNING
❒after driving for about 10 minutes, stop and check the
tyre pressure again; remember to put the handbrake on;
If the pressure has fallen below 1.8 bar, do
not drive any further: the Fix & Go automatic
quick tyre repair kit cannot guarantee proper hold
because the tyre is too damaged. Contact a Fiat
Dealership.
WARNING
❒If you get a pressure reading of at least 1.8 bar, restore
the proper pressure (with engine running and handbrake
on) and restart.
❒drive with the utmost care to the nearest Fiat Dealer-
ship.
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CONTENTS
Remember to inform the workshop that
the tyre has been treated with a quick re-
pair kit. Give the instruction booklet to the per-
sonnel charged with handling the treated tyre.
WARNING
FOR CHECKING AND RESTORING
PRESSURE ONLY
The compressor may also be used for restoring pressure
only. Release the quick coupling and connect directly to
the tyre valve fig. 162; in this way, the canister will not
be connected to the compressor and no sealing fluid will
be injected.
F0U0145mfig. 162F0U0146mfig. 163
CYLINDER REPLACEMENT PROCEDURE
To replace the cylinder, proceed as follows:
❒disconnect A-fig. 163;
❒turn the canister anticlockwise to lift it out;
❒insert the new canister and turn it clockwise;
❒connect connection A to the canister and fit the trans-
parent tube B in its proper place.
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CHANGING A BULB
GENERAL INSTRUCTIONS
❒When a light is not working, check that the corre-
sponding fuse is intact before changing the bulb. For the
location of fuses, refer to the “Changing a fuse” para-
graph in this section;
❒before changing a bulb check the contacts for rusting;
❒burnt bulbs must be replaced by others of the same type
and wattage;
❒for safety reasons, always check the direction of the
headlight beam after changing a bulb.
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CONTENTS
Halogen lamps must be handled holding
the metallic part only. Touching the trans-
parent part of the bulb with your fingers
may reduce the intensity of the light emitted and
even compromise the longevity of the bulb itself. In
the event of accidental contact, wipe the bulb with
an alcohol-soaked cloth and allow to dry.
Changes or repairs to the electrical system
(electronic control units) carried out in-
correctly and without due consideration for the
technical specifications of the system can lead to
malfunctioning and generate a fire hazard.
WARNING
Halogen lamps contain gas under pres-
sure. If they break, glass fragments could
fly everywhere.
WARNING
IMPORTANT The internal surface of the light may appear
slightly misty: this does not indicate a fault, and is actually
caused by low temperature and the degree of humidity
in the air. Misting will rapidly disappear when the head-
lights are switched on. The presence of drops inside the
headlights indicates infiltration of water. Go to a Fiat Deal-
ership.
TYPES OF BULBS
Various types of bulbs are fitted to your vehicle.
A Glass bulbs: pushed into position. Pull to extract.
B Bayonet-type bulbs: to remove from its holder, press
the bulb in and turn it anti-clockwise.
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F0U0170fig. 187
F0U0169mfig. 186
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❒refit the light by first inserting side D-fig. 186 and then
pressing the other side until you hear the clip lock in-
to place.
F0U0171mfig. 188
CHANGING A FUSE
GENERAL INFORMATION
Fuses protect the electrical system: they cut in (i.e. they
blow) in the event of a fault or improper action on the sys-
tem.
Check the state of the corresponding fuse when a device
does not work: the filament A-fig. 188 must be intact. If it
is not, replace the blown fuse with a new one of the same
amperage (same colour).
B undamaged fuse
C fuse with damaged filament.
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Battery fluid is poisonous and corrosive:
avoid contact with your skin and eyes. The
battery recharging operation must be performed
in a ventilated place, away from naked flames or
possible sources of sparks to avoid the risk of ex-
plosion and fire.
WARNING
Don’t try to recharge a frozen battery: de-
frost it first or it might explode. If the bat-
tery was frozen, have it inspected by specialised
personnel before recharging to check that the in-
ternal elements are not damaged and that the cas-
ing is not cracked, which could cause poisonous,
corrosive acid to leak.
WARNING
RAISING THE CAR
If the car needs to be lifted, go to a Fiat Dealership which
is equipped with the arm hoist or workshop lift.
Lift the car only by positioning the ends of the jack arms
or the workshop lift at the points shown in fig. 195.
IMPORTANT For Sport versions, take care not to damage
the side skirts when lifting the car with the workshop lift.
fig. 195F0U0178m
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SERVICING AND CARE
SCHEDULED SERVICING
Correct maintenance is essential for ensuring long car life
under the best conditions.
That is why Fiat has prepared a series of checks and ser-
vice operations to be carried out every 30,000 kilometres
(for petrol and Euro 4 diesel versions) or every 35,000
kilometres (for Euro 5 diesel versions).
It is, however, important to remember that scheduled ser-
vicing does not completely cover all the car’s requirements:
even in the initial period before 30,000/35,000 km, and then
subsequently between one service and another, ordinary
care is always required such as routine checks involving top-
ping up fluid levels, checking tyre pressures etc...IMPORTANT Scheduled Services are prescribed by the
manufacturer. Failure to stick to the schedule may invali-
date the warranty.
Scheduled Servicing is performed by all Fiat Dealerships at
pre-arranged times.
If, during each part of the service, the need arises for ad-
ditional replacements or repairs, these may be carried out
only with the explicit agreement of the Customer.
IMPORTANT You are advised to contact a Fiat Dealer-
ship immediately in the event of any minor operating faults,
without waiting for the next service.
If your car is used frequently for towing trailers, the in-
terval between services should be reduced.
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SCHEDULED SERVICING PLAN
EURO 4/EURO 5 PETROL AND EURO 4 DIESEL VERSIONS
Thousands of kilometres 30 60 90 120 150 180
Check tyre condition/wear and adjust pressure if required
Check operation of lighting system (headlamps, direction indicators,
hazard warning lights, boot, passenger compartment, glove box,
instrument panel warning lights, etc.)
Check operation of windscreen washer system and adjust nozzles
if necessary.
Check windscreen/rear window wiper blade position/wear
Check conditions and wear of front/rear disc brake pads
(for versions/markets where provided) and operation of pad wear indicator
Check condition and wear of rear drum brake linings
Visually inspect the conditions of: bodywork,
underbody protection, pipes and tubes
(exhaust – fuel – brakes), rubber parts (boots, sleeves, bushes, etc.)
Check cleanliness of bonnet and boot locks, and the cleanliness
and lubrication of linkages
Check and, if necessary, top up fluid levels (brakes/hydraulic
clutch, windscreen washer, battery, engine coolant, etc.)
Check the handbrake lever stroke and adjust it, if necessary
Visually inspect the condition of accessory drive belt/s.
Visually inspect the condition of toothed timing belt
Check tension of accessory drive belt/s, and adjust if necessary
(versions 1.2 – 1.4 heated)
Check and, if necessary, adjust tappet clearance (1.2 8v – 1.4 8vversions)
Check exhaust gas emissions
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