gearbox FIAT SCUDO 2010 Owner handbook (in English)

113
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE VEHICLE
ENGINE STARTING .......................................................... 114
PARKING .............................................................................. 116
USING THE MANUAL GEARBOX ................................ 117
CONTAINING RUNNING COSTS .............................. 118
SNOW TYRES ..................................................................... 121
SNOW CHAINS .................................................................. 121
VEHICLE INACTIVITY ....................................................... 122
C C
O O
R R
R R
E E
C C
T T
U U
S S
E E
O O
F F
T T
H H
E E
V V
E E
H H
I I
C C
L L
E E E

117
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE VEHICLE
USING THE MANUAL
GEARBOX
To engage the gears, press the clutch ped-
al fully and shift the gear lever into one of
the required positions (the diagram is
shown on the knob).
IMPORTANT The vehicle can only be put
into reverse gear when it has stopped
moving completely. With the engine run-
ning, before engaging the reverse, wait at
least 2 seconds with the clutch pedal ful-
ly down to prevent damage and grating of
the gears.
fig. 2 - 5 speed gearboxF0P0119m
5 speed gearbox fig. 2
In order to activate the reverse motion R
from the neutral position, move the lever
towards the right and then backwards.
6 speed gearbox fig. 2/a
In order to activate the reverse motion R
from the neutral position, lift the sliding
collar placed under the knob and, at the
same time move the lever towards the left
and then forwards.
To change gears properly
you must push the clutch
pedal fully down. It is therefore es-
sential that there is nothing under the
pedals: make sure the mats are lying
flat and do not get in the way of the
pedals.
WARNING
Do not drive with your hand
resting on the gear lever as
the force exerted, even if
slight, could lead over time to
premature wear on the gearbox inter-
nal components.
fig. 2/a - 6 speed gearbox F0P0347m

ENGINE
STARTING
JUMP STARTING fig. 1
If the battery is flat, it is possible to start
the engine using an auxiliary battery with
the same capacity or a little higher than
the flat one.
134
WARNING
LIGHTS AND
MESSAGES
VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
IN AN
EMERGENCY
Proceed as follows:
❒Connect positive terminals (+near the
terminal) of the two batteries with a
jump lead;
❒With a second lead, connect the negative
terminal (–) of the auxiliary battery to an
earthing point
Eon the engine or the
gearbox of the vehicle to be started;
❒ Start the engine;
❒ When the engine has been started, re-
move the leads reversing the order
above.
If after a few attempts the engine does not
start, do not insist but contact the near-
est Fiat Dealership.IMPORTANT Do not directly connect the
negative terminals of the two batteries:
sparks could ignite the flammable gas from
the battery. If the other battery is fitted in
another vehicle, prevent accidental con-
tacts between the metal parts of the two
vehicles.
BUMP STARTING
Never bump start the engine (by pushing,
towing, or coasting downhill) as this could
cause fuel to flow into the catalytic ex-
haust system and damage it beyond repair.
IMPORTANT Remember that the brake
booster and the power steering system
are not operating until the engine is start-
ed, a greater effort will therefore be re-
quired to press the brake pedal or to turn
the steering wheel.
fig. 1F0P0186m
The starting procedure must
be carried out by qualified
personnel because incorrect opera-
tions may cause electrical discharge of
considerable intensity. The liquid con-
tained in the battery is poisonous and
corrosive. Avoid contact with the skin
and eyes. Keep naked flames and light-
ed cigarettes away from the battery
and do not cause sparks.
WARNING
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157
WARNING
LIGHTS AND
MESSAGES
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
IN AN
EMERGENCY
VEHICLE
MAINTENANCE
HEAVY-DUTY
Should prevailing use of the vehicle be un-
der one of the following specially heavy
conditions:
❒trailer or caravan towing;
❒dusty roads;
❒short distances (less than 7-8 km) re-
peated and with external tempera-
tures below zero;
❒frequently idling engines or long dis-
tance low speed driving (e.g. door-to-
door deliveries) or in case of a long
term inactivity;
❒driving in the city;
carry out the following checks more fre-
quently than required in the Service
Schedule:
❒check front disk brake pad conditions
and wear;
❒check cleanness of locks, bonnet and
boot and lever cleanness and lubrica-
tion;
❒sight inspect the conditions of: engine,
gearbox, transmission, pipes and hoses
(exhaust - fuel - brakes), rubber parts
(boots, sleeves, bushes, etc.);
❒check battery charge and fluid level
(electrolyte);
❒visual check on various drive belt con-
ditions;
❒check and replace pollen filter, if re-
quired;
❒check and replace air cleaner, if re-
quired.
ROUTINE
MAINTENANCE
Every 1,000 km or before long journeys,
check and top up if required:
❒engine coolant fluid level;
❒brake fluid level;
❒windscreen washer fluid level;
❒tyre pressure and conditions;
❒light system operation (headlights, di-
rection indicators, hazard lights, etc.);
❒windscreen wiper/washer operation
and windscreen/rear window blade
position/wear;
Every 3,000 km check and top up if re-
quired: engine oil level.
You are recommended to use PETRO-
NAS LUBRICANTS, products, designed
and produced specifically for Fiat vehicles
(see table “Capacities” in section “Tech-
nical specifications”).
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180
WARNING
LIGHTS AND
MESSAGES
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
IN AN
EMERGENCY
VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
FUEL FEED/IGNITION
90 Multijet - 120 Multijet - 140 Multijet
Fuel feed Multijet direct injection “Common Rail”
Modifications or repairs to the fuel feed system that are not carried out properly or do not take the system’s
technical specifications into account can cause malfunctions leading to the risk of fire.
WARNING
Five forward gears and reverse with
synchromesh for forward gear engagement
Self-adjusting pedal without idle stroke
FrontSix forward gears and reverse with
synchromesh for forward gear engagement
Self-adjusting pedal without idle stroke
Front
TRANSMISSION
90 Multijet 120 Multijet - 140 Multijet
Gearbox
Clutch
Drive
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194
WARNING
LIGHTS AND
MESSAGES
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
IN AN
EMERGENCY
VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
120 Multijet
80
8
9
5.25
1.9
0.519
7.5140 Multijet
80
8
9
5.25
1.9
0.519
7.5 90 Multijet
80
8
8
6.2
1.7
0.519
7.5
CAPACITIES
Fuel tank: litresincluding a reserve of: litres
Engine cooling
system: litres
Engine sump and filter: litres
Gearbox/
differential casing: kg
Hydraulic brake circuit:
ABS devices (with ESP) kg
Windscreen, rear
window and headlight washer
fluid reservoir: litres
(*) Brake fluid shall be changed at least every 2 years (Van versions)Recommended fuels and
genuine lubricants
Diesel fuel for motor vehicles
(EN590 Specification)
Mixture of 50% water and
PARAFLU
UP
SELENIA WR
TUTELA CAR MATRYX
TUTELA TOP 4 (*)
Mixture of water and
TUTELA PROFESSIONAL
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Fluid and lubricant quality specifications
for correct vehicle operation
Synthetic-based oil, grade SAE 75W-85
that passes API GL4 and MIL-L-2105 D LEV specifications
Molibdenum organic disulphide, lithium soap based grease,
NLGI 2 consistency
Lubricant for power
That passes ATF DEXRON III specifications
Synthetic fluid for hydraulic and electro-hydraulic systems
Synthetic fluid, F.M.V.S.S. n 116, DOT 4, ISO 4925,
SAE J-1704, CUNA NC 956-01
Red protective with antifreeze action
based on inhibited monoethylen glycol
with organic formula based on O.A.T.,
that passes CUNA NC 956-16, astm d 3306 specifications
Mixture of alcohol, water and surfactants CUNA NC 956-11
196
WARNING
LIGHTS AND
MESSAGES
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
IN AN
EMERGENCY
VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
Applications
Mechanical gearbox and
differential
CV joints
Hydraulic power steering
Hydraulic power steering
Brake and
clutch hydraulic
controls
Cooling circuits, an-
tifreeze proportion:
50% down to –35°C
To be used diluted or
undiluted in windscreen/
rear window washer/
wiper systems Use
Lubricantsand greases
for transmission
Brake fluids
Protective agent
for radiators
Windscreen/
rear window/
headlight washer
fluid Recommended
fluids and lubricants
TUTELA
MATRYX
TUTELA
STAR 500
TUTELA GI/E
TUTELA GI/R
TUTELA TOP 4
PARAFLU
UP
TUTELA
PROFESSIONAL
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201
WARNING
LIGHTS AND
MESSAGES
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
IN AN
EMERGENCY
VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
Gearbox
– manual gearbox use ...................... 117
Glovebox/oddment
compartments.................................... 65
Handbrake ........................................... 116
Hazard lights ......................................... 61
Head restraints..................................... 23
Headlight washers............................... 53
Headlights
– adjusting headlight beam .............. 81
Heated rear window................30-35-43
Heating and ventilation ....................... 27
Identification data................................ 174
In an emergency ................................... 133
Instrument panel
brightness adjuster............................ 15
Instrument panel.................................. 13
Instruments........................................... 14
Interiors ................................................ 172
Interior equipment.............................. 65
Jack ......................................................... 136
Keys ....................................................... 77
Load recommendations.................... 79
Lubricants (specifications) ................ 195
Main beam headlights
– bulb replacement ........................... 141
– control ............................................ 47
Manual climate control system ......... 31
Number plate lights ........................... 144
Paint ...................................................... 170
Parking.................................................... 116
Performance ......................................... 198
Pneumatic suspensions ....................... 78
Power steering fluid level................... 163
Power windows/window winders .... 74
Pretensioners........................................ 96
Quick tyre repair kit ........................ 138
Rearview mirrors
– driving mirror................................. 25
– door mirrors .................................. 25
Rev counter ......................................... 14
Reversing lights..................................... 143
Roof rack/ski rack (presetting) ......... 77
Routine maintenance.......................... 157
Engine
– code.................................................. 177
– fuel feed ........................................... 180
– lubrication....................................... 195
– specifications................................... 173
Engine compartment........................... 158
Engine coolant level............................. 161
Engine oil
– checking the level .......................... 160
– consumption ................................ 160
– specifications................................... 195
EOBD system....................................... 87
Fiat CODE .......................................... 6
Fix & Go................................................ 138
Fluid levels (checks)............................. 158
Front fog lights/rear fog lights
– bulb replacement ....................142-143
– control ............................................ 47
Fuel
– filler cap ......................................... 91
– fuel cut-off switch.......................... 64
– fuel gauge......................................... 14
Fuel consumption................................ 197
Fuel cut-off switch............................... 64
Fuel level gauge.................................... 14
Fuses....................................................... 146
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