brake FIAT SPIDER ABARTH 2017 Service Manual

To Secure The Jack
Proceed as follows:
1. Insert the wing bolt into the jack with
the jack screw pointing back, and turn
the wing bolt clockwise to temporarily
tighten it.
2. Turn the jack screw clockwise.
3. Turn the wing bolt completely to
secure the jack.
4. Insert the cover tabs and install the
cover.
Warning!A loose tire or jack thrown forward in a
collision or hard stop could endanger the
occupants of the vehicle. Always stow the
jack parts and the spare tire in the places
provided. Have the deflated (flat) tire
repaired or replaced immediately.
Maintenance
Always keep the jack clean.
Make sure the moving parts are kept
free from dirt or rust.
Make sure the screw thread is
adequately lubricated. Conditions Of Non-Use
Temperatures below -40°F (−40°C)
On sandy or muddy ground
On uneven ground
On steep roads
In extreme weather conditions
In direct contact with the engine or
for repairs under the vehicle
On boats
Jacking Instructions
Note: Make sure the jack is well
lubricated before using it.
Warning!Do not attempt to change a tire on the side
of the vehicle close to moving traffic, pull
far enough off the road to avoid being hit
when operating the jack or changing the
wheel.
Proceed as follows:
1. Stop the vehicle in a position that
does not cause any danger to traffic
and lets you change the tire in safety, as
far as possible from the edge of the
driving lane. The ground must be flat
and sufficiently compact. 2. Turn on the Hazard Warning Lights
and engage the parking brake.
3. For vehicles with automatic
transmission, place the gear selector in
PARK. For vehicles with manual
transmission, place gear selector in
REVERSE and turn the engine to OFF.
4. Stop the engine. The motor must be
kept off as long as the vehicle is lifted
off the ground.
5. Remove the jack and tools.
6. Block both the front and rear of the
wheel diagonally opposite of the jacking
position. For example, if changing the
right front tire, block the left rear wheel. 08020300-121-001
Blocking Right Front Tire And Left
Rear Tire
204
IN CASE OF EMERGENCY

Removing A Tire
Warning!Carefully follow these tire changing
warnings to help prevent personal injury or
damage to your vehicle:
Always park on a firm, level surface as
far from the edge of the roadway as
possible before raising the vehicle.
Turn on the Hazard Warning flasher.
Block the wheel diagonally opposite the
wheel to be raised.
Set the parking brake firmly and set the
transmission in PARK.
Do not let any passenger sit in the
vehicle when it is on a jack.
Do not get under the vehicle when it is
on a jack. If you need to get under a raised
vehicle, take it to a service center where it
can be raised on a lift.
Only use the jack in the positions
indicated and for lifting this vehicle during a
tire change.
If working on or near a roadway, be
extremely careful of motor traffic.
Proceed as follows:
1. Loosen the lug nuts by turning them
counterclockwise one turn each, but do
not remove any lug nuts until the tire
has been raised off the ground. 2. Place the jack under the lift point
closest to the tire being changed with
the jack head squarely under the
jacking location.
3. Turn the jack screw in the direction
shown and adjust the jack head so that
it is close to the jacking location. 4. Continue raising the jack head
gradually by rotating the screw with
your hand until the jack head is inserted
into the lift point.
Caution!Do not attempt to raise the vehicle by
jacking on locations other than those
indicated in the Jacking Instructions for this
vehicle.
5. Insert the jack lever and attach the
lug wrench to tire jack. 08020301-123-001
Loosen Lug Nuts Counterclockwise 08020301-ALL-003
Raising The Jack
1 — Jack Head 08020301-121-001
Front Jacking Location
205

4. Apply the parking brake with the
brake pedal pressed and turn the
engine OFF.
5. Unload passengers and cargo, then
remove the Tire Service Kit.
6. Gently shake the sealant bottle to
mix the contents. Then extend the
injection hose. Note:
Do not shake the bottle
excessively. Otherwise, the sealant
could spray out of the injection hose. If
the sealant contacts clothing or other
objects, you may not be able to
remove it.
The sealant hardens easily, and
injecting it will be difficult under cold
weather conditions (32 °F (0 °C) or
below). Warm the sealant inside the
vehicle to facilitate injection.
7. Pull out the air compressor hose
and the air compressor plug from the
air compressor.
8. Install the air compressor hose,
which was pulled out of the air
compressor, into the injection valve of
the bottle. Note: Make sure that the air
compressor switch is off before
inserting the air compressor hose into
the injection valve of the bottle. If the air
compressor hose is not installed to the
injection valve of the bottle securely, the
sealant may leak.
9. Remove the valve cap from the valve
of the flat tire, install the injection hose
to the tire valve, and turn the sleeve to
the right to tighten.08020202-121-003
Tire Service Kit Location 08020202-03A-666
Sealant Bottle With Injection Hose
1 — Injection Hose 08020202-36A-004
Air Compressor With Hose And
Plug
2 — Air Compressor Hose 08020202-031-670
Install Air Compressor To Sealant
Bottle
3 — Air Compressor Hose
4 — Injection Valve
210
IN CASE OF EMERGENCY

Sealing A Tire With Tire
Service Kit
Warning!Do not attempt to seal a tire on the side
of the vehicle closest to traffic. Pull far
enough off the road to avoid the danger of
being hit when using the Tire Service Kit.
Do not use Tire Service Kit or drive the
vehicle under the following circumstances:
If the puncture in the tire tread is
approximately 1/4 inch (6 mm) or larger.
If the tire has any sidewall damage.
If the tire has any damage from driving
with extremely low tire pressure.
If the tire has any damage from driving
on a flat tire.
If the wheel has any damage.
If you are unsure of the condition of the
tire or the wheel.
Keep Tire Service Kit away from open
flames or heat sources.
A loose Tire Service Kit thrown forward
in a collision or hard stop could endanger
the occupants of the vehicle. Always stow
the Tire Service Kit in the place provided.
Failure to follow these warnings can result
in injuries that are serious or fatal to you,
your passengers, and others around you.
Take care not to allow the contents of
Tire Service Kit to come in contact with
hair, eyes, or clothing. Tire Service Kit
sealant is harmful if inhaled, swallowed, or absorbed through the skin. It causes skin,
eye, and respiratory irritation. Flush
immediately with plenty of water if there is
any contact with eyes or skin. Change
clothing as soon as possible, if there is any
contact with clothing.
Tire Service Kit Sealant solution contains
latex. In case of an allergic reaction or rash,
consult a physician immediately. Keep Tire
Service Kit out of reach of children. If
swallowed, rinse mouth immediately with
plenty of water and drink plenty of water.
Do not induce vomiting! Consult a
physician immediately.
Mexico Market
Proceed as follows:
1. Pull over to a safe location and turn
on the vehicle’s Hazard Warning Lights.
2. Verify that the valve stem (on the
wheel with the deflated tire) is in a
position that is near to the ground. This
will allow the Tire Service Kit hoses to
reach the valve stem and keep the Tire
Service Kit flat on the ground. This will
provide the best positioning of the kit
when injecting the sealant into the
deflated tire and running the air pump.
Move the vehicle as necessary to place
the valve stem in this position before
proceeding.
3. Place the gear selector in REVERSE
for a manual transmission, or PARK for
automatic transmission. 4. Apply the parking brake with the
brake pedal pressed and turn the
engine OFF.
5. Unload passengers and cargo, then
remove the Tire Service Kit.
6. Gently shake the tire sealant. If the
bottle is shaken after the injection hose
is screwed on, tire sealant could spray
out from the injection hose. Tire sealant
contacting clothing or other objects
may be impossible to remove. Shake
the bottle before screwing on the
injection hose.
Note:
Do not shake the bottle
excessively. Otherwise, the sealant
could spray out of the injection hose,
and if the sealant contacts clothing or
other objects, you may not be able to
remove it.
The sealant hardens easily and
injecting it will be difficult under cold
weather conditions 32 °F (0 °C) or
below. Warm the sealant inside the
vehicle to facilitate injection.
7. Remove the cap from the bottle and
screw on the injection hose with the
bottle's inner cap left on to break the
inner cap.
213

To jump start the vehicle, follow this
procedure:
1. Remove the positive terminal cover.
2. Make sure the booster battery is
12 Volts and that the negative terminal
is grounded.
3. Turn off the engine of the vehicle
with the booster battery and all
unnecessary electrical loads in both
vehicles.
Warning!Do not allow vehicles to touch each other
as this could establish a ground
connection and personal injury could
result. 4. Connect the positive end of the
jumper cable to the positive terminal on
the discharged battery.
5. Connect the opposite end of the
positive jumper cable to the positive
terminal on the booster battery.
6. Connect the negative end of the
negative jumper cable to the negative
terminal of the booster battery.
7. Connect the opposite end of the
negative jumper cable to a good engine
ground of the vehicle with the
discharged battery (exposed metal part
of the engine) away from the battery
and the fuel injection system.
8. Start the engine of the booster
vehicle and run it a few minutes. Then
start the engine of the other vehicle.
9. Once the engine is started, remove
the jumper cables in the reverse
sequence.
10. Replace the positive terminal cover.
Make sure cover is secure.
Bump Starting
Never jump start the engine by pushing,
towing or coasting downhill.
Note:
You cannot start a vehicle with an
automatic transmission by pushing it. Do not push-start a vehicle that has
a manual transmission. It can damage
the emission control system.
Starting A Flooded
Engine
If the engine fails to start, it may be
flooded (excessive fuel in the engine).
Follow this procedure:
1. If the engine does not start within
5 seconds on the first try, wait
10 seconds and try again.
2. Make sure the parking brake is on.
3. Press the accelerator all the way and
hold it there.
4. Press the clutch pedal (manual
transmission) or the brake pedal
(automatic transmission), then push the
push button start. If the engine starts,
release the accelerator immediately
because the engine will suddenly rev
up.
5. If the engine fails to start, crank it
without pressing the accelerator.
If the engine still does not start using
the above procedure, have your vehicle
inspected an authorized dealer.08030100-122-001
Positive Terminal Cover
218
IN CASE OF EMERGENCY

3. Securely install the tow eye in front
or rear using the lug wrench or
equivalent.
4. Hook the towing rope to the tow
eye. Caution!Tow eyes are for emergency use only, to
rescue a vehicle stranded off road. Do not
use tow eyes for tow truck hookup or
highway towing. You could damage your
vehicle.
When using the tow eyes, always pull
the lead or chain in a straight direction
with respect to the eyelet. Never apply
a sideways force.
Note: Follow the precautions below to
avoid damage to the towing eyelet and
towing hook, vehicle body, or
transmission system when towing:
Do not tow a vehicle heavier than
yours.
Do not suddenly accelerate your
vehicle as it will apply a severe shock
to the tow eye and towing hook or
rope.
Do not attach any rope other than
to the tow eye and towing hook. Emergency Towing
Towing Description
Proper lifting and towing are necessary
to prevent damage to the vehicle.
Government and local laws must be
followed.
A towed vehicle usually should have its
drive wheels (rear wheels) OFF of the
ground. If excessive damage or other
conditions prevent this, use wheel
dollies.
When towing with the rear wheels on
the ground, release the parking brake.
Caution!DO NOT use sling-type equipment when
towing. When securing the vehicle to a
flatbed truck, do not attach to front or rear
suspension components. Damage to your
vehicle may result from improper towing.08060201-121-001AB
Installing Front Towing Eye 08060201-122-001AB
Installing Rear Tow Eye
221

If towing service is not available in an
emergency, the vehicle may be towed
with all four wheels on the ground using
the towing hook at the front of the
vehicle. Only tow the vehicle on paved
surfaces for short distances at low
speeds.
Follow these instructions when towing
the vehicle with all wheels on the
ground:
1. Shift to NEUTRAL for manual
transmission or automatic transmission.
2. Place the ignition to ACC.
3. Release the parking brake.
Note: Remember that power assist for
the brakes and steering will not be
available when the engine is not
running. EVENT DATA
RECORDER (EDR) This vehicle is equipped with an Event
Data Recorder (EDR). The main
purpose of an EDR is to record data
that will assist in understanding how a
vehicle’s systems performed under
certain crash or near crash-like
situations, such as an air bag
deployment or hitting a road obstacle.
Please refer to “Occupant Restraint
Systems” in “Safety” for further
information on the Event Data Recorder
(EDR).
222
IN CASE OF EMERGENCY

INTRODUCTION Be extremely careful and prevent injury
to yourself and others or damage to
your vehicle when using this Owner’s
Manual for inspection and maintenance.
If you are unsure about any procedure it
describes, we strongly urge you to have
a reliable and qualified service shop
perform the work, preferably at your
authorized dealer.
Factory-trained FCA technicians and
genuine FCA parts are best for your
vehicle. Without this expertise and the
parts that have been designed and
made especially for your vehicle,
inadequate, incomplete, and insufficient
servicing may result in problems. This
could lead to vehicle damage or an
accident and injuries.
For expert advice and quality service,
contact your authorized dealer.
Note: Under no circumstances should
oil change intervals exceed 10,000
miles (16,000 kilometers) or 1 year.
To continue New Vehicle Limited
Warranty eligibility and to protect your
investment, it is your responsibility to
properly maintain your vehicle
according to factory recommended
schedules outlined in this Owner’s
Manual. As part of this you must keep
your maintenance records, receipts,
repair orders and any other documents
as evidence this maintenance was
performed. You must present these
documents, should any New Vehicle Limited Warranty coverage
disagreement occur. Failure to do so
can result in your New Vehicle Limited
Warranty being voided either in whole
or in part.
This evidence may consist of the
following:
The FCA Scheduled Maintenance
Record, refer to the Warranty Booklet,
must be completely filled out showing
mileage, repair order number, date for
each service, and signed by a qualified
automotive service technician who
service vehicles.
Original copies of repair orders or
other receipts that include the mileage
and date the vehicle was serviced.
Each receipt should be signed by a
qualified automotive service technician.
For self maintenance, a statement
that you completed the maintenance
yourself, displaying mileage and the
date the work was performed. Also,
receipts for the replacement parts (fluid,
filters, etc.) indicating the date and
mileage must accompany this
statement.
Note: If you elect to perform
maintenance yourself or have your
vehicle serviced at a location other than
an authorized dealer, FCA requires that
all fluids, parts and materials must meet
FCA standards for durability and
performance as described in this
Owner’s Manual. Claims against the warranty resulting
from lack of maintenance, as opposed
to defective materials or authorized FCA
workmanship, will not be honored.
Any auto repair shop using parts
equivalent to your vehicle's original
equipment may perform maintenance.
But we recommend that it always be
done by an authorized dealer using
genuine FCA parts. Selecting
“Maintenance Monitor” enables the
system to notify you of your vehicle's
approaching inspection/servicing
period.
Owner Maintenance
Precautions
The owner or a qualified service
technician should make these vehicle
inspections at the indicated intervals to
ensure safe and dependable operation.
Bring any problem to the attention of an
authorized dealer or qualified service
technician as soon as possible.
When refueling perform inspection
of:
Brake and clutch fluid level
Engine coolant level
Engine oil level
Washer fluid level
224
SERVICING AND MAINTENANCE

At least monthly perform inspection
of:
Tire inflation pressures
At least twice a year (for example,
every spring and fall) perform
inspection of:
Engine coolant
Engine oil
As explained in the “Introduction”
paragraph, several procedures can be
done only by a qualified service
technician with special tools.
For details, read the separate Warranty
Booklet provided with the vehicle. If you
are unsure about any servicing or
maintenance procedure, have it done
by an authorized dealer.
There are strict environmental laws
regarding the disposal of waste oil and
fluids. Please dispose of your waste
properly and with due regard to the
environment.
We recommend that you entrust the oil
and fluid changes of your vehicle to an
authorized dealer. Periodic Checks
Every 620 miles (1,000 km) or before
long trips check and, if necessary, top
off:
Engine coolant level.
Brake fluid level.
Windshield washer fluid level.
Tire inflation pressure and condition.
Operation of lighting system
(headlights, direction indicators, hazard
warning lights, etc.).
Operation of windshield
washer/wiper system and
positioning/wear of windshield wiper
blades.
Every 1860 miles (3,000 km) check
and top off the engine oil level if
required.
Heavy-Duty Use Of The
Vehicle
If the vehicle is used under one of the
following conditions:
Dusty roads.
Short, repeated trips less than 4.4 -
5 miles ( 7-8km)atsub -zero outside
temperatures.
Engine idling for long periods of time
or driving long distances at low speeds
or long periods of inactivity. The following checks must be carried
out more often than indicated in the
Scheduled Servicing Plan:
Check front disc brake pad condition
and wear.
Check cleanliness of underhood area
and all door and trunk locks, cleanliness
and lubrication of linkage.
Visually inspect conditions of the:
engine, transmission, lines and hoses
(exhaust/fuel system/brakes) and
rubber elements (hoses/belts/etc.).
Check battery charge and battery
fluid level.
Visually inspect conditions of the
accessory drive belts.
Check and, if necessary, change
engine oil and replace oil filter.
Check and, if necessary, replace
cabin air filter.
Check and, if necessary, replace air
cleaner.
Severe Duty All Models
Change Engine Oil at 4,000 miles
(6,500 km) if the vehicle is operated in a
dusty and off road environment or is
operated predominately at idle or only
very low engine RPM’s. This type of
vehicle use is considered Severe Duty.
225

Scheduled Servicing Plan
Mileage or time passed
(whichever comes first)
10,000
20,000
30,000
40,000
50,000
60,000
70,000
80,000
90,000
100,000
110,000
120,000
130,000
140,000
150,000Or Years: 123 456789101112131415
Or Kilometers:
16,000
32,000
48,000
64,000
80,000
96,000
112,000
128,000
144,000
160,000
176,000
192,000
208,000
224,000
240,000Check tire condition/wear
and adjust pressure, if
necessary, check TIREKIT
expiration date (if
provided). •••••••••••••••
Check operation of lighting
system (headlamps,
direction indicators, hazard
warning lights, luggage
compartment, passenger
compartment, glove
compartment, instrument
panel warning lights, etc.). •••••••••••••••
Check and, if necessary,
top up fluid levels
(brakes/hydraulic clutch,
windshield washer, battery,
engine coolant, etc.). •••••••••••••••
226
SERVICING AND MAINTENANCE