ECO FIAT TIPO 4DOORS 2017 1.G Workshop Manual

Left headlight
working from inside the engine
compartment, remove the rubber cap
from the dipped beam headlight bulb 1
fig. 111;
extract the bulb, releasing it from the
retaining springs;
disconnect the electrical connector
and replace the bulb 1 fig. 111;
reconnect the electrical connector to
the new bulb;
reposition the assembly in the seat;
refit the rubber cap.
IMPORTANT Only replace the bulb
when the engine is off. Also ensure that
the engine is cold, to prevent the risk of
burns.
Front direction indicators
To replace the bulb 4 fig. 111, proceed
as follows:
using the screwdriver provided with
the car, remove the indicated fasteners
and remove the cover 1 fig. 114;
rotate the bulb-bulb holder assembly
anticlockwise;
replace the "bayonet-fitted" bulb;
then insert the bulb-bulb holder
assembly in its housing and turn it
clockwise, making sure that it is locked
correctly;
refit the cover and block it by placing
the fasteners back in position.Front fog lights
To replace the bulbs, proceed as
follows:
steer the vehicle wheels completely
inwards;
undo screw 1 fig. 115 using the
screwdriver provided and remove
inspection flap 2;
11408026J0011EM
115P08026J0012
11608026J0016EM
125

turn the bulb-bulb holder assembly 1
fig. 116 anticlockwise and then remove
it sliding it outwards;
disconnect the electrical connector;
reconnect the connector to the new
assembly: then insert it, turning it
clockwise, ensuring that it locks
correctly;
finally, refit the inspection lid.
Side turn light
To replace the bulb, proceed as follows:
adjust the lens 1 fig. 117 to
compress in the internal clip 2, then pull
the cluster outwards;
turn the bulb holder 3 anticlockwise,
extract the press-fitted bulb 4 and
replace it;
refit the bulb holder 3 in the lens and
turn it clockwise;
refit the cluster making sure that the
internal clip 2 clicks into position.Rear bulb position
1. Tail lights/Brake lights
2. Turn indicator
3. Reverse gear
4. Rear fog light
Rear light cluster
To replace the bulbs, proceed as
follows:
open the rear lid and move the cover
on the inner trim 5 fig. 119;
disconnect the central electric
connector 6, operating on the
dedicated retainer, then unscrew the
screw 7 fig. 120;
remove the rear light cluster, pulling it
outwards as indicated in fig. 121;
11708026J0005EM
11808026J0006EM
11908026J0007EM
12008026J0008EM
12108026J0017EM
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to replace the rear fog light bulb, turn
the bulb holder 8 fig. 122 anticlockwise
and replace the bulb, extracting it from
its bulb holder;
to replace the other lamps, unscrew
the four fixing screws fig. 122 and
remove the bulb holder assembly;
replace the bulb involved (fig. 123: 9
= position; 10 = stop; 11 = reverse
gear; 12 = direction indicators);
refit the bulb holder unit correctly on
the rear light cluster, fully tightening the
four fixing screws;
reposition the rear light cluster on the
vehicle;
fully tighten the rear light cluster fixing
device and reconnect the electrical
connector;
reposition the section of the inner
trim;
reclose the rear lid.
3
rdbrake lights
To replace the bulbs proceed as
follows:
open the rear lid;
disconnect the electrical connection
1 fig. 124;
unscrew the 2 side nuts;
remove the bulb holder;
release and replace the bulb fig. 125.
Number plate lights
To replace the bulbs, proceed as
follows:
using the screwdriver provided,
remove the lenses 1 fig. 126 working in
the point shown;
122P08026J0018
12308026J0019EM12408026J0030EM
12508026J0031EM
12608026J0009EM
127

NOTE If replacing a wheel with alloy
rim, stove it temporarily into the spare
wheel compartment with the cosmetic
side facing upwards.
WARNING
134)If left in the passenger compartment,
the punctured wheel and jack constitute a
serious risk to the safety of occupants in
the event of accidents or sharp braking.
Therefore, always place both the jack and
punctured wheel in the dedicated housing
in the boot.
135)It is extremely dangerous to attempt
to change a wheel on the side of the
vehicle next to the driving lane: make sure
that the vehicle is at a sufficient distance
from the road, to avoid being run over.
136)Alert other drivers that the car is
stationary in compliance with local
regulations: hazard warning lights, warning
triangle, etc. Any passengers on board
should leave the car, especially if it is
heavily laden. Passengers should stay
away from on-coming traffic while the
wheel is being changed. For safety
reasons, always block the wheels with the
chocks provided.137)The jack is a tool developed and
designed only for changing a wheel, if a
tyre gets punctured or damaged, on the
vehicle with which it is supplied or on other
vehicles of the same model. Any other use,
e.g. to jack up other vehicle models or
different things, is strictly prohibited. Never
use it to carry out maintenance or repairs
under the vehicle or to change
summer/winter wheels and vice versa: we
advise you to contact a Fiat Dealership.
Never go under the raised vehicle: use it
only in the positions indicated. Do not use
the jack for loads higher than the one
shown on its label. Never start the engine
with vehicle raised. If the vehicle is raised
more than necessary, everything can
become more unstable, with the risk of the
vehicle dropping violently. Thus, lift the car
only as needed in order to access the
spare wheel.
138)Never tamper with the inflation valve.
Never introduce tools of any kind between
the rim and the tyre. Check tyre and
space-saver wheel pressures regularly,
complying with the values given in the
"Technical specifications" chapter.139)A 16” spare wheel is provided with
17" tyres. This spare wheel must be used
only in an emergency. Never use it for more
than strictly necessary and never exceed
80 km/h. On the wheel there is an orange
sticker, summarising the main warnings
regarding wheel usage restrictions. Never
remove or cover the label. The label
contains the following indications in four
languages: "Warning! For temporary use
only! 80 km/h max! Replace with standard
wheel as soon as possible. Never cover
this indication." Never apply a wheel cap
on the wheel. The driving characteristics of
the car will be modified with the wheel
fitted. Avoid violent acceleration and
braking, abrupt steering and fast cornering.
Have the wheel repaired and refitted as
soon as possible. Using two or more spare
wheels at the same time is forbidden. Do
not apply grease to the bolt threads before
fitting: they could come unscrewed.
IMPORTANT
52)When turning the jack handle make
sure that it can turn freely without scraping
your hand against the ground. The moving
components of the jack ("worm screw" and
joints) can also cause injuries: avoid
touching them. If you come into contact
with lubricating grease, clean yourself
thoroughly.
53)Contact a Fiat Dealership as soon as
possible to have the correct tightening of
the wheel bolts checked.
138
IN AN EMERGENCY

Cable connection
57)
Proceed as follows to carry out a jump
starting fig. 151:
connect one end of the cable used
for positive (+) to the positive terminal
(+) of the vehicle with flat battery;
connect the other end of the cable
used for positive (+) to the positive
terminal (+) of the auxiliary battery;
connect one end of the cable used
for negative (–) to the negative terminal
(–) of the auxiliary battery;
connect the other end of the cable
used for negative (–) to an engine earth
(a visible metal part of the engine or
gearbox/transmission of the vehicle
with flat battery) away from the battery
and the fuel injection system;
start the vehicle engine with the
auxiliary battery, let it run for a few
minutes at idling. Start the engine of the
vehicle with flat battery.
Cable disconnection
Once the engine is started, remove the
leads, reversing the order above.
If after a few attempts the engine does
not start, do not persist but contact a
Fiat Dealership.
If it is often necessary to perform a
jump starting, have the vehicle battery
and the recharging system checked by
a Fiat Dealership.
WARNING
141)Before opening the bonnet, make
sure that the engine is off and that the
ignition key is in the STOP position. Follow
the indications on the plate underneath the
bonnet. We recommend that you remove
the key from the ignition if other people
remain in the vehicle. The vehicle should
always be left after the key has been
removed or turned to the STOP position.
During refuelling, make sure that the engine
is off (and that the ignition key is in the
STOP position).
142)Do not get too close to the radiator
cooling fan: the electric fan may start;
danger of injury. Scarves, ties and other
loose clothing might be pulled by moving
parts.143)Remove any metal objects (e.g. rings,
watches, bracelets), that might cause an
accidental electrical contact and cause
serious injury.
144)The batteries contain acid that can
burn skin or eyes. Batteries produce
hydrogen, which is easily flammable and
explosive. Therefore, keep away flames or
devices which may cause sparks.
IMPORTANT
56)Never use a fast battery-charger to
start the engine as this could damage the
electronic systems of your vehicle,
particularly the ignition and engine fuel
supply control units.
57)Do not connect the cable to the
negative terminal (–) of the flat battery. The
following spark could lead to battery
explosion and cause serious harm. Only
use the specific earth point; do not use any
other exposed metallic part.
15108066J0003EM
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Thousands of miles9 182736455463728190
Thousands of kilometres15 30 45 60 75 90 105 120 135 150
Years12345678910
Visually inspect conditions of various drive belt(s) and
control accessories (1.4 16v 95 HP E6 versions/1.4 T-jet
120hp LPG E6 versions)
Visually inspect condition of various drive belt(s) (1.4 16v
95 HP E4 versions)
Visually inspect condition of various drive belt(s)
(1.6 E.Torque E6 versions/1.6 E.Torque E4 versions)
Check tension of accessory drive belt (versions without
automatic tensioner) (1.4 16v 95hp E6 versions/ 1.4 T-jet
LPG E6 versions)
Check tension of accessory drive belt (versions without
automatic tensioner) (1.4 16v 95cv E4 versions)
Check tension of accessory drive belt (versions without
automatic tensioner) (1.6 E.Torque E6 versions,
1.6 E.Torque E4 versions)
Change engine oil and oil filter (1.4 16v 95 HP
E4 versions, 1.6 E.Torque E6 versions, 1.6 E.Torque
E4 versions)
Change engine oil and oil filter (1.4 16v 95 HP
E6 versions, 1.4 T-jet 120hp LPG E6 versions) (3) (o) (●)
(3) If the vehicle's annual mileage is less than 10,000 km, the engine oil and filter must be replaced every year.
(o) Recommended operations
(●) Mandatory operations
153

Thousands of miles9 182736455463728190
Thousands of kilometres15 30 45 60 75 90 105 120 135 150
Years12345678910
Replace spark plugs (1.4 16V 95 HP E6 versions)
Replace spark plugs (1.4 T-jet 120 HP LPG E6 versions)
(4)
Replace spark plugs (1.4 16v 95 HP E4/ 1.6 E.Torque
E6 versions/ 1.6 E.Torque E4 versions) (5)
Replace toothed timing drive belt (1.4 16v 95 HP
E6 versions/ 1.4 16v 95 HP E4 versions/ 1.4 T-jet 120hp
LPG E6 versions)(6)
Replace timing drive belt(s) (1.4 16v 95 HP E6 versions/
1.4 16v 95 HP E4 versions/ 1.4 T-jet 120hp LPG
E6 versions)(6)
Replace accessory drive belt(s) (1.6 E.Torque
E6 versions/1.6 E.Torque E4 versions)
(4) For 1.4 T-jet LPG versions, to guarantee correct operation and prevent serious damage to the engine, it is essential to proceed as follows:
only use spark plugs specifically certified for these engines; all spark plugs should be of the same type and brand (see the "Engine"
paragraph in the "Technical specifications" chapter); strictly comply with the spark plugs replacement intervals in the Scheduled Servicing
Plan. It is advisable to contact a FIAT Dealership for plug replacement.
(5) This operation must be performed every 15,000 km if the vehicle is used in one of the following countries: Afghanistan, Algeria, Angola,
Armenia, Congo, Ethiopia, Ghana, Iran, Iraq, Jordan, Malawi, Mali, Mozambique, Nigeria, Senegal, Syria, Zimbabwe.
(6) Areas that are not dusty: recommended maximum mileage 120,000 km. The belt must be replaced every 6 years, regardless of distance
travelled. Dusty areas and/or demanding use of the vehicle (cold climates, town use, long periods of idling): advised maximum mileage
60,000 km. The belt must be replaced every 4 years, regardless of distance travelled.
154
SERVICING AND CARE

Thousands of miles9 182736455463728190
Thousands of kilometres15 30 45 60 75 90 105 120 135 150
Years12345678910
Replace air cleaner cartridge (1.4 16v 95 HP E6 versions/
1.4 16v 95 HP E4 versions/ 1.4 T-jet 120hp LPG
E6 versions) (7)
Replace air cleaner cartridge (1.6 E.Torque E6 versions,
1.6 E.Torque E4 versions) (7)
Replace oxygen sensor (1.4 16v 95 HP E4 versions,
1.6 E.Torque E4 versions) (2)
Change the brake fluid(8)
Replace filter inside the pressure regulator (1.4 T-Jet
120 HP LPG E6 versions)
Replace paper filter (LPG in gaseous state) (1.4 T-Jet
120 HP LPG E6 versions)
Replace the passenger compartment cleaner (7) (o) (●)
(7) If the vehicle is used in dusty areas, you are advised to change this filter every 15,000 km.
(2) This operation must be performed if the vehicle is used in one of the following countries: Afghanistan, Algeria, Angola, Armenia, Congo,
Ethiopia, Ghana, Iran, Iraq, Jordan, Malawi, Mali, Mozambique, Nigeria, Senegal, Syria, Zimbabwe.
(8) The brake fluid replacement has to be done every two years, irrespective of the mileage.
(o) Recommended operations
(●) Mandatory operations
155

Thousands of miles12 24 36 48 60 72 84 96 108 120
Thousands of kilometres20 40 60 80 100 120 140 160 180 200
Years12345678910
Replace toothed timing drive belt (1.6 MultiJet versions)(3)
Replace accessory drive belt/s(3)
Replace fuel filter cartridge (1.3 MultiJet versions) (4)
Replace fuel filter cartridge (1.6 MultiJet versions) (4)
Replace air cleaner cartridge (5)
Change the brake fluid(6)
Replace the passenger compartment cleaner (5) (o) (●)
(3) Areas that are not dusty: recommended maximum mileage 120,000 km. The belt must be replaced every 6 years, regardless of distance
travelled. Dusty areas and/or demanding use of the vehicle (cold climates, town use, long periods of idling): advised maximum mileage
60,000 km. The belt must be replaced every 4 years, regardless of distance travelled.
(4) If the vehicle runs on fuel with quality below the relevant European specification, this filter must be replaced every 20,000 km
(5) If the vehicle is used in dusty areas, this cleaner must be replaced every 20,000 km.
(6) The brake fluid replacement has to be done every two years, irrespective of the mileage.
(o) Recommended operations
(●) Mandatory operations
158
SERVICING AND CARE

ENGINE OIL
151)
60)
Check the oil level a few minutes (about
5) after the engine has stopped, with
the vehicle parked on level ground.
Check that the oil level is between the
MIN and MAX references on the
dipstick.
If the level of the oil is close to or below
the MIN mark, add oil via the filler fitting
until the MAX mark is reached.
Take out the engine oil dipstick, clean it
with a lint-free cloth and reinsert it.
Extract it again and check that the level
is between the MIN and MAX marks on
the dipstick.
Engine oil consumption
61)
2)
The maximum engine oil consumption
is usually 400 grams every 1000 km.
When the car is new, the engine needs
to be run in; therefore the engine oil
consumption can only be considered
stabilised after the first 5000 - 6000 km.
IMPORTANT After adding or changing
the oil, let the engine turn over for a few
seconds and wait a few minutes after
turning it off before you check the level.ENGINE COOLANT FLUID
62)
152)
If the level is too low, unscrew the cap
of reservoir 4 and add the fluid
described in the "Technical
Specifications" chapter.
WINDSCREEN WASHER
FLUID
153) 154)
If the level is too low, raise the reservoir
cap 3 and add the fluid described in the
"Technical Specifications" chapter.
BRAKE FLUID
63)
155) 156)
Check that the fluid is at the max. level.
If the fluid level in the reservoir is too
low, undo the reservoir cap 1 and add
the fluid described in the "Technical
Specifications" chapter.
IMPORTANT Carefully clean the cap of
the reservoir and the surrounding
surface. Take great care to ensure that
impurities do not enter the reservoir
when the cap is opened.
For topping-up, always use a funnel
with integrated filter with mesh equal to
or lower than 0.12 mm.
IMPORTANT Brake fluid is hygroscopic
(i.e. it absorbs moisture). For this
reason, if the vehicle is mainly used in
areas with a high degree of
atmospheric humidity, the fluid should
be replaced at more frequent intervals
than specified in the "Scheduled
Servicing Plan".
AUTOMATIC
TRANSMISSION
ACTIVATION SYSTEM OIL
(where provided)
3)
The transmission control oil level should
only be checked at a Fiat Dealership.
BATTERY
157) 158) 159)
64)
4)
The battery does not require the
electrolyte to be topped up with distilled
water.
A periodic check carried out at a Fiat
Dealership is, however, necessary to
check efficiency.
Replacing the battery
If necessary, replace the battery with
another original battery with the same
specifications. Follow the battery
Manufacturer’s instructions for
maintenance.
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SERVICING AND CARE