engine FIAT ULYSSE 2007 2.G Manual Online

Do not travel with the
windscreen washer reser-
voir empty. The wind-
screen washer is fundamental for
improving visibility.Do not start the wind-
screen washer when the
fluid is finished to prevent
damaging the pump engine.
POWER STEERING FLUID
fig. 9
The oil level, with the vehicle on lev-
el ground and the engine cold should
correspond to the MAX reference
line.
This check should be performed
when the engine is cold and with the
car on level ground.When topping up (where necessary)
make sure that the oil has the same
specifications as the oil in the system.
Apply the following procedure:
– when the engine has been started,
turn the steering wheel repeatedly on
the left and on the right; then bring it
back to its central position;
– remove cap Aand wait for the oil
level in the reservoir to stabilize;
– top up to reach the MAX refer-
ence line and put the cap back to its
place. Certain commercial ad-
ditives for windscreen
washers are inflammable.
The engine compartment con-
tains hot components which may
set it on fire.
CAR MAINTENANCE
196fig. 9 - Versions 2.0 JTD 120 HP - 136 HP
Versions 2.2 JTD 170 HP
F0B0443b

CAR MAINTENANCE
197
Do not let the power
steering fluid come into
contact with hot engine
parts. It catches fire very easily.The brake fluid is poiso-
nous and very corrosive.
In the event of accidental
contact, immediately wash the
affected parts with water and
mild soap and rinse under run-
ning water. Immediately call a
doctor if the fluid is swallowed.
Oil consumption is ex-
tremely low. If the oil lev-
el needs topping up again
in a short period of time, have the
system checked for leakage at a
Fiat Dealership.Make sure that the high-
ly corrosive brake fluid
does not trip onto the
paintwork. If it does, wash it off
immediately with water. BRAKE AND HYDRAULIC
CLUTCH FLUID fig. 10
Remove cap Aand check that the
fluid in the reservoir is at the maxi-
mum level.
The symbol πon the
container indicates syn-
thetic brake fluid distin-
guishing it from mineral fluid. Us-
ing mineral type fluid would dam-
age the special rubber braking
system gaskets beyond repair.

AIR CLEANER
The air cleaner is connected to tem-
perature and air flow sensors which
send the electrical signals needed for
the correct system injection and start-
ing to the control unit.
For this reason and to limit con-
sumption and exhaust emissions the
air cleaner must always be efficient. IMPORTANTBrake fluid is hy-
groscopic (meaning it absorbs humid-
ity). This is why the fluid should be
changed more frequently than shown
in the Service Schedule if the vehicle is
mainly driven in areas with a high per-
centage of humidity in the air.If the following filter re-
placement operations are
not carried out in the cor-
rect way and without taking the
necessary precautions, the vehi-
cle driving safety may be com-
promised.
The filter replacement
procedure is just for in-
formation. Go to a Fiat
Dealership to carry it out in the
correct way.
If the car is often used in
dusty roads, you should
change the filter element
more frequently than shown in
the Service Schedule.
The cleaner can be dam-
aged if it is cleaned and
consequently the engine
can be damaged.
fig. 10
F0B0166b
CAR MAINTENANCE
198

DIESEL FUEL FILTER
DRAINING THE CONDENSE
fig. 12
The presence of water in the fuel
feed circuit can severely damage the
injection system and make the engine
misfire. For this reason, drain the con-
dense every 5,000 km.
Contact a Fiat Dealershipto have
this operation carried out.The following procedure is only for
information:
– loosen knob Ain the filter lower
part;
– tighten Aup again when diesel
without water starts flowing out.Dispose of the water and
diesel fuel drained from
the filter correctly. You
should have the operation car-
ried out by a Fiat Dealership
which is properly equipped for
disposing of it out in a way that
respects nature and the current
legislation.
fig. 12
F0B0172b
CAR MAINTENANCE
200

CAR MAINTENANCE
203
USEFUL ADVICE FOR
LENGTHENING THE LIFE
OF YOUR BATTERY
To preserve the battery charge and
its functions, observe the following in-
structions:
– when you park the car, ensure the
doors, tailgate and bonnet are closed
properly. The ceiling lights must be off;
– the battery cables must be well fas-
tened;
– do not keep accessories (e.g.:
sound system, hazard lights, etc.)
switched on for a long time when the
engine is not running;
– before performing any operation
on the electrical system, disconnect
the battery negative cable.IMPORTANTA battery which is
kept at a charge of less than 50% for
any length of time will be damaged by
sulphation leading to a reduction in
cranking power and a higher risk of
the battery electrolyte freezing (this
may even occur at –10°C). If the car
is inactive for a long period of time, re-
fer to “Storing the car”, in “Getting to
know your car” section.If after buying the car, you want to
install electric accessories which re-
quire permanent electric supply, con-
tact a Fiat Dealership, whose qual-
ified personnel, in addition to sug-
gesting the most suitable devices be-
longing to the Lineaccessori Fiat, will
evaluate the overall electric absorp-
tion, checking whether the vehicle’s
electric system is capable of with-
standing the load required, or whether
it should be integrated with a more
powerful battery.

CAR MAINTENANCE
204
These devices will, in fact, run off the
battery even when the key is not in-
serted (car parked) and can deploy the
battery.
The total intake of these systems
(factory and after-market) must be less
than a 0.6 mA x Ah (of the battery), as
shown in the following table:
Battery:
50 Ah
60 Ah
70 AhMaximum
admitted
stand-by intake:
30 mA
36 mA
42 mA
Furthermore, remember that high in-
take electric devices (such as baby bot-
tle warmers, vacuum cleaners, cellular
phones, mini-fridges, etc.) powered
when the engine is off can deploy the
battery.
IMPORTANTIf you need to fit ad-
ditional systems in the car, remember
that improper wiring connections, in
particular if they affect safety devices,
are dangerous.ELECTRONIC
CONTROL UNITS
When the car is being used normal-
ly, special measures are not necessary.
The following instructions must be
followed very carefully, however, if
you work on the electrical system or
in cases where emergency starting is
necessary:
– never disconnect the battery from
the electrical system while the engine
is running.
– disconnect the battery from the
electrical system if you are recharg-
ing it.
– never perform emergency start-
ups with a battery charger. Always use
an auxiliary battery.
– be particularly careful when con-
necting the battery to the electrical
system. Make sure that the polarity is
correct and that the connection is ef-
ficient.
– before connecting/disconnecting
the electronic unit terminals make
sure the ignition key.

CAR MAINTENANCE
212
Windows
Use specific window cleaners to
clean the windows. Use very clean
cloths to avoid scratching the glass or
damaging the transparency.
IMPORTANT To prevent damage
to the electric heater element, wipe
the inside of the heated rear window
gently in the same direction as the el-
ements.
Engine compartment
At the end of each winter season,
carefully clean the engine compart-
ment. Have this done at a garage.IMPORTANTThe engine com-
partment should be washed while the
engine is cold and with the ignition key
at S. After washing, make sure that the
various protections (e.g. rubber boots
and various guards) have not been re-
moved or damaged.INTERIORS
From time to time check that water
has not collected under the mats
(from dripping shoes, umbrellas, etc.)
which could cause the steel to rust. Detergents pollute wa-
ter. The vehicle must
therefore be washed in an
area equipped for the collection
and purification of the liquids
used while washing.
Never use flammable
products (petroleum
ether or petrol) to clean
the inside of the vehicle. Electro-
static charges generated by rub-
bing while cleaning could cause
fires.

TECHNICAL SPECIFICATIONS
214
VEHICLE
IDENTIFICATION
DATA
You are recommended to write
down the vehicle identification data.
They are printed on the related plates.
Their position is shown in fig. 1:
1 -model plate;
2 - chassis marking;
3 -paint identification plate;
4 -engine marking.
T T
E E
C C
H H
N N
I I
C C
A A
L L
S S
P P
E E
C C
I I
F F
I I
C C
A A
T T
I I
O O
N N
S S
fig. 1
F0B0456b

TECHNICAL SPECIFICATIONS
218
ENGINE CODES - BODYWORK VERSIONS
2.0 JTD 120 HP
2.0 JTD 136 HP
2.2 JTD 170 HP
2.2 JTD 163 HP (*)
(*) Versions for specific marketsEngine code
RHK
RHR
4HT
4HPBodywork code
6/7 seats 5/8 seats
179AXH1B1A 179BXH1B1A
179AXL1B1A 179BXL1B1A
179AXM1B 179BXM1B
179AXN1B 179BXN1B

TECHNICAL SPECIFICATIONS
219
ENGINE
2.0 JTD 120 HP
RHK
Diesel
85 x 88
1997
17.5:1
88
120
4000
300
30.5
2000
Diesel for motor
vehicles (EN590
specifications)2.0 JTD 136 HP
RHR
Diesel
85 x 88
1997
17.5:1
100
136
4000
320
2000
Diesel for motor
vehicles (EN590
specifications)2.2 JTD 170 HP
4HT
Diesel
85 x 96
2179
–
125
170
4000
370
37.5
1500
Diesel for motor
vehicles (EN590
specifications)2.2 JTD 163 HP (*)
4HP
Diesel
85 x 96
2179
–
120
163
4000
370
37.5
1500
Diesel for motor
vehicles (EN590
specifications)
Engine code
Cycle
Diameter x stroke mm
Total displacement cm3
Compression ratio
Max power (EEC) kW
corresponding ratio HP
rpm
Max torque (EEC) Nm
corresponding ratio kgm
rpm
Fuel
(*) Versions for specific markets