light FORD AEROSTAR 1996 1.G Workshop Manual

284
*
[SV14500(ALL)03/95]
6. Carefully, pull the dipstick out again. If the
oil level is below the ªADD 1 QTº line, add
engine oil as necessary. If the oil level is
beyond the letter ªFº in Full, engine damage
or high oil consumption may occur and
some oil must be removed from the engine.
*
[SV14600(ALL)01/95]
7. Put the dipstick back in and make sure it is
fully seated.
%*
[SV14700(ALL)03/95]
Adding engine oil
*
[SV14800(ALL)01/95]
It may be necessary to add some oil between oil
changes. Make sure you use a CERTIFIED
engine oil of the preferred viscosity. Your
vehicle's warranty coverage may not apply if
engine damage is caused by the use of improper
engine oil.
*
[SV15000(ALL)03/95]
Add engine oil through the oil filler cap
highlighted in yellow. To add oil, remove the
filler cap and use a funnel to pour oil into the
opening. Be careful not to overfill the engine.
Recheck the oil level after you finish adding oil.
%
*
[SV17300(ALL)03/95]
Engine Coolant
%*
[SV17400(ALL)03/95]
Checking the Engine Coolant
*
[SV17500(ALL)02/95]
NOTE: Be sure to read and understand
Precautions When Servicing Your
Vehicleat the beginning of this chapter.
*
[SV17700(ALL)08/95]
Your vehicle's engine coolant protects the engine
from overheating in the summer and from
freezing in the winter. Check the level of the
engine coolant at least once a month, but
preferably each time you stop for fuel. Simply
look at the engine coolant recovery reservoir
located in the engine compartment. To locate
this reservoir, see the diagram of your vehicle's
engine underEngine Compartmentin this chapter.
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297 %
*
[SV26450(ALL)03/95]
Traction-Lok Rear Axle (If equipped)
*
[SV26460(ALL)03/95]
This axle provides added drive away traction on
slippery surfaces, particularly when one or more
wheels are on a surface with poor traction.
*
[SV26470(ALL)05/95]
RWARNING
To avoid injury, never run the engine
with one wheel off the ground, such as
when changing a tire.
%*
[SV26500(ALL)02/95]
Tire Rotation
*
[SV26600(ALL)03/95]
Because your vehicle's front and rear tires
perform different jobs, they often wear
differently. To make sure your tires wear evenly
and last longer, rotate them at the mileage
shown in theMaintenance Schedule and Record
booklet which came with your vehicle.
*
[SV26700(ALL)07/92]
Rotate the tires according to the following
diagram. If you notice that the tires wear
unevenly, have them checked. If your light truck
has a temporary spare tire, do not include it in
the tire rotation pattern.
*
[SV26750(ALL)03/90]
In situations where the tires differ from front to
rear (snow/traction), simply rotate using a side
to side pattern.
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309 [SV35800(ALL)07/95]
Driveline Universal Joint and Slip
Yoke
*
[SV36000(ALL)06/93]
The universal joints that come standard with
your vehicle do not require lubrication. If your
original equipment universal joints are replaced
with universal joints equipped with grease
fittings, lubrication will be necessary at the
intervals shown in theMaintenance Schedule and
Recordbooklet.
%
*
[SV36300(ALL)03/95]
Brake Fluid
*
[SV36350(ALL)05/90]
Your vehicle is equipped with a brake fluid level
indicator in the master cylinder which lights the
BRAKE warning light on the instrument panel
when the brake fluid level is low.
*
[SV36400(ALL)03/95]
Under normal circumstances, your vehicle
should not use up brake fluid rapidly. However,
expect the level of the brake fluid to slowly fall
as you put more mileage on your vehicle and
the brake pads wear.
*
[SV36500(ALL)08/95]
Check the brake fluid at least once a year. You
can do this by looking at the fluid level in the
plastic brake fluid reservoir on the master
cylinder. The fluid level should be at or near the
MAX mark.
*
[SV36550(ALL)05/95]
RWARNING
Brake fluid is toxic.
*
[SV36560(ALL)07/95]
If brake fluid contacts eyes, flush eyes with
running water for 15 minutes. Get medical
attention if irritation persists. If taken internally,
drink water and induce vomiting. Get medical
attention immediately.
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311
%*
[SV37600(ALL)03/95]
Power Steering Fluid
*
[SV37700(ALL)01/95]
Check the level of the power steering fluid at
least twice a year (i.e., every Spring and Fall).
%*
[SV37800(ALL)03/95]
Checking and Adding Power Steering
Fluid
*
[SV37900(ALL)02/95]
1. Start the engine and let it run until the
power steering fluid reaches normal
operating temperature. The power steering
fluid will be at the right temperature when
the engine coolant temperature gauge in the
instrument cluster is near the center of the
NORMAL operating temperature range.
*
[SV38000(ALL)01/95]
2. While the engine idles, turn the steering
wheel back and forth several times. Make
sure that the cap assembly is installed at this
time.
*
[SV38100(ALL)05/95]
3. Turn the engine off.
%*
[SV38200(ALL)03/94]
4. Check the fluid level on the dipstick (which
is highlighted in yellow in your vehicle). The
fluid level should be between the arrows in
the FULL HOT range, which is marked on
the side of the dipstick, opposite the side
marked FULL COLD. Do not add fluid if the
level is within the FULL HOT range.
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322 %
*
[SV44100(ALL)03/95]
Circuit Breakers
[SV44200(ALL)08/95]
If you need to check a circuit breaker, locate the
fuse panel first. Otherwise, locate the circuit
breaker according to the instructions on the
charts given earlier in this chapter.
*
[SV44400(ALL)10/92]
However, you should know that the circuit
breakers will reset themselves and allow the
electrical parts to work again once the overload
on the circuit is removed. If the circuit breakers
continue to cut off electricity, have your vehicle's
electrical system checked.
*
[SV44450(ALL)02/95]
Diagnostic equipment is needed to check circuit
breakers. Refer to the manufacturer's
instructions.
[SV44500(ALL)08/95]
If you replace a circuit breaker, use one with the
same amperage rating. To remove a circuit
breaker, grip it with your finger and thumb and
pull it straight out of its socket.
%
*
[SV44600(ALL)03/95]
Lights and Bulb Replacement
*
[SV44700(ALL)01/95]
It is a good idea to check the operation of the
following lights frequently:
*
[SV44800(ALL)01/95]
q
headlamps
*
[SV44850(ALL)02/95]
q
high-mount brakelamp
*
[SV44900(ALL)01/95]
q
tail lamps
*
[SV45000(ALL)01/95]
q
brakelamps
*
[SV45100(ALL)01/95]
q
hazard flasher
*
[SV45200(ALL)01/95]
q
turn signals
*
[SV45300(ALL)01/95]
q
license plate lamp
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323 %
*
[SV45400(ALL)01/95]
The alignment of your headlamps should be
checked if:
*
[SV45500(ALL)01/95]
q
oncoming motorists frequently signal you to
turn off your vehicle's high beams when you
do not have the high beams on
*
[SV45600(ALL)01/95]
q
the headlamps do not seem to give you
enough light to see clearly at night
*
[SV45700(ALL)01/95]
q
the headlamp beams are pointed substantially
away from a position slightly down and to
the right
%*
[SV45800(ALL)03/95]
Headlamp Bulb
*
[SV45900(ALL)01/95]
The headlamps on your vehicle use replaceable
bulbs. When the lamp burns out, simply replace
the bulb, rather than the whole lamp.
*
[SV46000(ALL)05/95]
RWARNING
Handle a halogen headlamp bulb carefully
and keep out of children's reach. Grasp
the bulb only by its plastic base and do
not touch the glass. The oil from your
hand could cause the bulb to break the
next time the headlamps are operated.
*
[SV46050(ALL)12/91]
NOTE: If the bulb is accidently touched, it
should be cleaned with rubbing
alcohol before being used.
*
[SV46100(ALL)01/95]
Do not remove the burned-out bulb unless you
can immediately replace it with a new one. If a
bulb is removed for an extended period of time,
contaminants may enter the headlamp housing
and affect its performance.
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331
%*
[SV48600(ALL)03/95]
Emission Control System
*
[SV48700(ALL)05/95]
Your vehicle is equipped with a catalytic
converter which enables your vehicle to comply
with applicable exhaust emission requirements.
*
[SV48800(ALL)05/95]
To make sure that the catalytic converter and the
other emission control parts continue to work
properly:
*
[SV48900(ALL)01/95]
q
Use only unleaded fuel.
*
[SV49000(ALL)01/95]
q
Avoid running out of fuel.
*
[SV49100(ALL)01/95]
q
Do not turn off the ignition while your
vehicle is moving, especially at high speeds.
*
[SV49200(ALL)03/95]
q
Have the services listed in yourMaintenance
Schedule and Recordbooklet performed
according to the specified schedule.
*
[SV49300(ALL)05/95]
RWARNING
Do not park, idle, or drive your vehicle in
dry grass or other dry ground cover. The
emission system heats up the engine
compartment and exhaust system, which
can start a fire.
*
[SV49400(ALL)05/95]
RWARNING
On vehicles without original equipment
floor covering or insulation, do not let
passengers ride in your truck in a manner
that allows contact between skin and the
metal floor.
*
[SV49500(ALL)05/95]
Watch for fluid leaks, strange odors, smoke, loss
of oil pressure, the charge warning light, the
check engine light, or the temperature warning
light. These sometimes indicate that the emission
system is not working properly.
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342 [SV53850(ALL)08/95]
eighteen pica chart:0095074-A
%*
[SV56000(ALL)01/95]
Vehicle Storage
*
[SV56100(ALL)01/95]
Maintenance Tips
*
[SV56150(ALL)01/95]
If you plan on storing your vehicle for an
extended period of time (60 days or more), refer
to the following maintenance recommendations
to ensure your vehicle stays in good operating
condition.
*
[SV56200(ALL)01/95]
General
*
[SV56300(ALL)01/95]
q
Store all vehicles in a dry, ventilated place.
*
[SV56400(ALL)01/95]
q
Protect from sunlight, if possible.
*
[SV56500(ALL)01/95]
q
If vehicles are stored outside, they require
regular maintenance to protect against rust
and damage.
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343
*
[SV56600(ALL)01/95]
Body
*
[SV56700(ALL)01/95]
q
Wash vehicle thoroughly to remove dirt,
grease, oil, tar or mud from exterior surfaces,
rear wheel housing and underside of front
fenders.
*
[SV56800(ALL)01/95]
q
Periodically wash vehicles stored in exposed
locations.
*
[SV56900(ALL)01/95]
q
Touch-up raw or primed metal to prevent
rust.
*
[SV57000(ALL)01/95]
q
Cover chrome and stainless steel parts with a
thick coat of auto wax to prevent
discoloration. Re-wax as necessary when the
vehicle is washed.
*
[SV57100(ALL)04/95]
q
Lubricate all hood, door and trunk lid hinges
and latches with a light grade oil.
*
[SV57200(ALL)01/95]
q
Cover interior soft trim to prevent fading.
*
[SV57300(ALL)01/95]
q
Keep all rubber parts free from oil and
solvents.
%*
[SV57350(ALL)01/95]
Engine
*
[SV57400(ALL)01/95]
q
Start engine every 15 days. Run at fast idle
until it reaches normal operating temperature.
*
[SV57500(ALL)01/95]
q
With your foot on the brake, shift through all
the gears while the engine is running.
%*
[SV57600(ALL)01/95]
Fuel system
%*
[SV57700(ALL)07/94]
q
Fill fuel tank with high-quality unleaded fuel
until the first automatic shutoff of the fuel
pump nozzle.
*
[SV57900(ALL)03/95]
NOTE: During extended periods of vehicle
storage (60 days or more), fuel may
deteriorate due to oxidation. This can
damage rubber and other polymers in
the fuel system and may also clog
small orifices.
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344
*
[SV58000(ALL)01/95]
Ford Gas Stabilizer should be added whenever
actual or expected storage periods exceed 60
days. Follow the instructions on the label. The
vehicle should then be operated at idle speed to
circulate the additive throughout the fuel system.
*
[SV58100(ALL)01/95]
A volatile corrosion inhibitor added to the fuel
system will protect the fuel system's inner
surfaces from corrosion. Follow the instructions
packaged with the product.
%*
[SV58200(ALL)01/95]
Cooling system
*
[SV58300(ALL)01/95]
q
Protect against freezing temperatures.
%*
[SV58400(ALL)01/95]
Battery
*
[SV58500(ALL)01/95]
q
Check and recharge as necessary.
*
[SV58600(ALL)01/95]
q
Keep connections clean and covered with a
light coat of grease.
%*
[SV58700(ALL)01/95]
Brakes
*
[SV58800(ALL)01/95]
q
Make sure brakes and parking brake are fully
released.
%*
[SV58900(ALL)01/95]
Tires
*
[SV59000(ALL)05/95]
q
Maintain recommended air pressure.
*
[SV59100(ALL)01/95]
Miscellaneous
*
[SV59200(ALL)01/95]
q
Make sure all linkages, cables, levers and
clevis pins under vehicle are covered with
grease to prevent rust.
*
[SV59300(ALL)03/95]
q
Move vehicles at least 25 feet (8 m) every 15
days to lubricate working parts and prevent
corrosion.
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