brake FORD E SERIES 1998 4.G Owner's Guide

Do not make any unauthorized changes to your vehicle or engine. By
law, vehicle owners and anyone who manufactures, repairs, services,
sells, leases, trades vehicles, or supervises a fleet of vehicles are not
permitted to intentionally remove an emission control device or prevent
it from working. Information about your vehicle's emission system is on
the Vehicle Emission Control Information Decal located on or near the
engine. This decal identifies engine displacement and gives some tune up
specifications.
Please consult your ªWarranty Guideº for complete emission warranty
information.
Readiness for inspection/maintenance (I/M) testing
In some localities, it may be a legal requirement to pass an I/M test of
the on-board diagnostic (OBD-II) system. If your ªcheck engine/service
engine soonº light is on, reference the applicable light description in the
Warning Lights and Chimessection of your owners guide. Your vehicle
may not pass the I/M test with the ªcheck engine/service engine soonº
light on.
If the vehicle's powertrain system or its battery has just been serviced,
the OBD-II system is reset to a ªnot ready for I/M testº condition. To
ready the OBD-II system for I/M testing, a minimum of 30 minutes of city
and highway driving is necessary as described below:
²First, at least 10 minutes of driving on an expressway or highway.
²Next, at least 20 minutes driving in stop and go, city type traffic with
at least four idle periods.
Allow the vehicle to sit for at least eight hours without starting the
engine. Then, start the engine and complete the above driving cycle. The
engine must warm up to its normal operating temperature. Once started,
do not turn off the engine until the above driving cycle is complete.
EXTERIOR BULBS
Replacing exterior bulbs
Check the operation of the following lamps frequently:
²Headlamps
²Tail lamps
²Brakelamps
²High-mount brakelamp
Maintenance and care
122

USING THE RIGHT BULBS
Function Number of
bulbsTrade number
Headlamps (low series) 2 H6054
Headlamps (high series) 2 9007
Park lamp and turn signal (front) 2 3157 NAK
Back-up lamps 2 3156 K
License plate lamps 1 186
Stop/tail/side marker lamp 2 3357 K
Turn lamp (rear) 2 3156 K
High-mount brakelamp 2 912
Cargo lamp 1 211-2
Dome lamp (standard) 1 912
Map/reading lamp 2 211-2
To replace all instrument panel lights - see your dealer
AIMING THE HEADLAMPS
The alignment of your headlamps should be checked by a qualified
service technician if:
1. Oncoming motorists frequently signal you to deactivate your high
beams, and your high beams are not activated.
2. The headlamps do not seem to provide enough light for clear night
vision.
3. The headlamp beams are pointed substantially away from a slightly
down and to the right position.
CLEANING AND CARING FOR YOUR VEHICLE
Refer to the ªCustomer Assistance Guideº for a list of Ford-approved
cleaners, polishes and waxes.
Maintenance and care
125

Washing your vehicle
Wash your vehicle regularly with
cold or lukewarm water. Never use
strong detergents or soap. If your
vehicle is particularly dirty, use a
quality car wash detergent. Always
use a clean sponge, washing glove
or similar device and plenty of water
for best results. To avoid spots,
avoid washing when the hood is still
warm, immediately after or during
exposure to strong sunlight.
During winter months, it is especially important to wash the vehicle on a
regular basis. Large quantities of dirt and road salt are difficult to
remove and also cause damage to the vehicle. Remove any exterior
accessories, such as antennas, before entering a car wash.
After washing, apply the brakes several times to dry them.
Waxing your vehicle
Wax when water stops beading on the surface. This could be every three
or four months, depending on operating conditions.
Use only carnauba or synthetic-based waxes. Remove any bugs and tar
before waxing vehicle. Use cleaning fluid or alcohol with a clean cloth to
remove. Use tar remover to remove any tar spots.
Repairing paint chips
Minor scratches or paint damage from road debris may be repaired with
touch-up paint, repair foil or aerosol paint spray from the Ford accessory
line. Observe the application instructions on the products.
Remove particles such as bird droppings, tree sap, insect remains, tar
spots, road salt and industrial fallout immediately.
Cleaning the wheels
Wash with the same detergent as the body of your vehicle. Do not use
acid-based wheel cleaners, steel wool, fuel or strong detergents. Never
use abrasives that will damage the finish of special wheel surfaces. Use a
tar remover to remove grease and tar.
Maintenance and care
126

MOTORCRAFT PART NUMBERS
Component 4.2L V6
engine4.6L V8
engine5.4L V8
engine6.8L V10
engine
Air filter FA-1632 FA-1632 FA-1632 FA-1632
Battery
(standard)BXT-65-650 BXT-65-650 BXT-65-650 BXT-65-650
Battery (optional) BXT-65-750 BXT-65-750 BXT-65-750 BXT-65-750
Battery (auxilary) BH-65DC BH-65DC BH-65DC BH-65DC
Fuel filter FG-872 FG-872 FG-872 FG-872
Oil filter FL-400-S FL-820-S FL-820-S FL-820-S
PCV Valve EV-152 EV-233 EV-233 EV-233
Spark plugs* AGSF-34EE AWSF-32PP AWSF-22E AWSF-22E
* Refer to Vehicle Emissions Control Information (VECI) decal for
spark plug gap information.
REFILL CAPACITIES
Fluid Ford Part
NameApplication Capacity
Brake fluid High
Performance
DOT 3 Motor
Vehicle Brake
FluidAll Fill to line on
reservoir
Engine oil
(includes
filter change)Motorcraft
5W30 Super
Premium Motor
OilAll 5.7L (6.0 quarts)
Engine
coolantFord Extended
Life Engine
Coolant
(DEX-COOL)4.2L V6 engine 22.0L (23.2 quarts)
4.6L V8 engine 23.7L (25.0 quarts)
5.4L V8 engine 27.4L (29.0 quarts)
6.8L V10 engine 29.0L (30.6 quarts)
Power
steering fluidMotorcraft
MERCONtAT FAll Keep in FULL range
on dispstick
Capacities and specifications
129

LUBRICANT SPECIFICATIONS
Item Ford part name Ford part
numberFord
specification
Brake fluid High Performance
DOT 3 Motor Vehicle
Brake FluidC6AZ-
19542-ABESA-
M6C25-A and
DOT 3
Door
weatherstripsSilicone Lubricant C0AZ-19553-AA
and
D7AZ-19553-AAESR-M13P4-A
Engine
coolantFord Premium
Cooling System FluidEFZ-19549-AA ESE-M97B44-A
Engine oil
(gasoline)Motorcraft 5W-30
Super Premium
Motor OilXO-
5W30-QSPWSS-M2C153-G
with API
Certification
Mark
Engine oil
(diesel)Consult separate diesel engine owner's guide
supplement
Hinges,
latches,
Striker plates,
fuel filler door
hinge, and
seat tracksMulti-Purpose
GreaseD0AZ-
19584-AA or
F5AZ-
19G209-AAESB-
M1C93-B or
ESR-
M1C159-A
Lock cylinders Penetrating
LubricantE8AZ-
19501-Bnone
Power
steering fluidMotorcraft
MERCONtAT FXT-2-QDX MERCONt
Automatic
transmission
(E4OD)Motorcraft
MERCONtAT FXT-2-QDX MERCONt
Automatic
tranmission
(4R70W)Motorcraft
MERCONtVATFXT-5-QM MERCONtV
Disc brake
caliper railsSilicone Brake
Caliper and
Dielectric compoundD7AZ-19A331-A
WA-10ESE-M1C171-A
Capacities and specifications
132

Item Ford part name Ford part
numberFord
specification
Parking brake
assembly
(E-Super
Duty)Motorcraft
MERCONt
Automatic
Transmission FluidXT-2-QDX MERCONt
Ford
conventional
and
Traction-Lok
axles
1
Motorcraft SAE
75W140 High
Performance
Synthetic rear axle
lubricantF1TZ-19580-B WSL-M2C192-A
Dana
conventional
and
Traction-Lok
axles
2
Motorcraft SAE
80W90 Premium rear
axle lubricantXY-80W90-QL WSP-M2C197-A
Dana 80 Axle
(E-Super
Duty)Motorcraft SAE
75W140 High
Performance
Synthetic rear axle
lubricantF1TZ-19580-B WSL-M2C192-A
Dana Axle
(E-350
van/wagon
w/4.10 ratio)Motorcraft SAE
75W140 High
Performance
Synthetic rear axle
lubricantF1TZ-19580-B WSL-M2C192-A
Windshield
washer fluidUltra-Clear
Windshield Washer
ConcentrateC9AZ-19550-AB ESR-M17P5-A
1Add 118 ml (4 oz.) of EST-M2C118±A (friction modifier Part No.
C8AZ-19B546±A) for complete refill of Ford Traction-Lok rear axles.
2Add 237 ml (6 oz.) of EST-M2C118±A (friction modifier Part No.
C8AZ-19B546±A) for complete refill of Dana Traction-Lok rear axles.
Capacities and specifications
133

Aiming headlamps ....................125
Air bag supplemental
restraint system ..........................46
and child safety seats ..............47
description ................................46
disposal ......................................49
indicator light ...........................48
passenger air bag .....................47
Air conditioning
manual heating and air
conditioning system .......16,17,18
Anti-lock brake system (ABS)
description ................................64
Battery .......................................108
voltage gauge ............................12
Brake fluid
checking and adding ..............100
Brakes ..........................................63
anti-lock .....................................63
anti-lock brake system (ABS)
warning light .............................63
fluid, checking and adding ....100
Brake-shift interlock ...................65
Break-in period .............................2
Bulbs, replacing ........................122
headlamps ...............................123
specifications ..........................125
Changing a tire ...........................85
Child safety seats ........................51
Chime
headlamps on ..............................9
Cleaning your vehicle ...............125
engine compartment ..............127
fabric ........................................128
instrument panel ....................128
plastic parts ............................127
safety belts ..............................128
tail lamps .................................128
washing ....................................126
waxing .....................................126
wheels ......................................126
windows ..................................128Controls .......................................20
Emission control system ..........121
Engine ........................................134
check engine temperature
warning, message center .........96
service points ............................96
Engine block heater ...................61
Engine coolant
checking and adding .......101,102
disposal ....................................103
refill capacities ........................103
Engine oil ...............................97,99
changing oil and oil filter .........99
checking and adding ...........97,99
Exhaust fumes ............................62
Fail safe cooling ........................103
Fuel
calculating fuel economy .......120
improving fuel economy ..........76
octane rating ...........................119
quality ......................................120
running out of fuel .................120
safety information relating
to automotive fuels ................118
Fuel gauge ...................................10
Fuel pump shut-off switch .........77
Fuse panels
instrument panel ......................79
power distribution box .............82
Fuses ............................................79
Gauges, Mechanical ....................10
engine coolant temperature
gauge .........................................11
Hazard flashers ...........................77
Headlamps ...................................13
daytime running lights .............13
flashing ......................................14
high beam .................................13
Heating ........................................14
High beams
indicator light .............................9
Index
140

Hood
release lever ..............................96
Ignition
positions of the ignition ...........21
Instrument panel
lighting up panel and interior .14
Jump-starting your vehicle ...91,93
attaching cables ........................92
disconnecting cables ................93
Keys
key in ignition chime .................9
Lamps
interior lamps ....................28,124
Lights, warning and indicator
air bag ..........................................8
anti-lock brakes (ABS) ..............6
brake ............................................6
charging system ..........................8
engine oil pressure .....................9
safety belt ...................................8
service engine soon .................6,7
turn signal indicator ...................8
Load limits
trailer towing ............................69
Lubricant specifications ...........132
Mirrors
side view mirrors (power) .......30
Odometer .....................................12
Overdrive .....................................27
Panic alarm feature, remote
entry system ................................31
Parking brake ..............................64
Parts (see Motorcraft parts) ....129
Power door locks ........................29
Power steering
fluid, checking and adding ....105
Refill capacities for fluids ........129
Relays .....................................79,84
Remote entry system .................30
illuminated entry .................33,34
locking/unlocking doors ......30,31replacement/additional
transmitters ...............................32
replacing the batteries .............31
Reporting safety defects ..........139
Safety restraints
extension assembly ..................44
for children ...............................49
lap and shoulder belts ...40,41,42
maintenance ..............................45
proper use .................................39
warning light and chime ..9,44,45
Safety seats for children
attaching with tether straps ....54
tether anchorage
hardware .........................54,55,57
Seats
adjusting the seat, manual .......34
adjusting the seat, power ........35
bench seat ............................36,37
lumbar support .........................36
quick release rear captain's
chair ......................................38,39
Servicing your vehicle ................95
precautions when servicing .....95
Snowplowing .................................3
Special notice
ambulance conversions ..............3
diesel-powered vehicles .............3
Speed control ..............................22
canceling a set speed ...............25
resuming a set speed ...............25
tap up/tap down ..................23,24
turning off .................................22
Speedometer ...............................10
Starting your vehicle .............59,61
Tilt steering wheel ......................26
Tires ....................................114,115
changing ...............................85,86
checking the pressure ............115
replacing .............................88,117
rotating ....................................115
snow tires and chains ............117
Index
141