reset FORD E SERIES 1999 4.G 7.3L Diesel Supplement Manual

Air filter restriction gauge
The restriction gauge, located on
the clean-air side of the air cleaner
upper housing, shows if the air filter
is clogged.
The air filter element should be
replaced when the yellow band on
the gauge reaches the CHANGE
FILTER mark. Engine performance
and fuel economy are adversely
affected when maximum restriction
is reached. After servicing the air
filter element, reset the restriction
gauge by pressing the button the
end of the gauge.
AIRFILTERGAUGECHANGEFILTERCHANGEFILTER
AIRFILTERGAUGECHANGEFILTERCHANGEFILTER
Diesel information
6

ECONOLINE
F-SERIES
F±250/350
F±450/550
0 1020304050
60
70
80
90
10 0
20 km/h
406080
10 0
12 0
14 0
H
L
16 0
MPH
000000
0000
18
8
WAIT
TO
START
WATER
IN
FUEL
FH
C
E
0
000000000
MPH20km/h
406080
100
120
140
160
010 20304050
60
70
80
90
100
WATER
IN
FUEL
WAIT
TO
STARTFUEL
RESET
ABSLEF
H
RPM1000X0 123
5
6 4
PRN 218C 18
H
D
FUEL FILL
0
000000000
MPH20km/h
406080
100
120
140
160
010 20304050
60
70
80
90
100WAIT
TO
START
WATER
IN
FUEL
LEF
H
RPM1000X0 123
5
6 4
PRN 218C 18
H
D
FUEL FILL
Warning lights
7

STARTING THE ENGINE
Read all starting instructions carefully before you start your vehicle.
Starting procedures are also shown on the vehicle visor. For
temperatures below 0ÉC (32ÉF), the use of the correct grade engine oil is
essential for proper operation.
If your vehicle is equipped with a manual transmission, make sure the
parking brake is set fully before you turn the key. Depress the clutch
pedal and place the gearshift in the neutral position. The clutch must be
fully depressed in order to operate the starter. Do not press the
accelerator during starting.
If your vehicle is equipped with an automatic transmission, ensure the
gearshift lever is in P (Park) and the parking brake is set before you turn
the key. Do not press the accelerator during starting.
COLD WEATHER STARTING
Do not crank the engine for more than 30 seconds at a time as starter
damage may occur. If the engine fails to start, turn the key to OFF and
wait 30 seconds before trying again.
Do not use starting fluid such as ether in the air intake system (see Air
Cleaner Decal). Such fluid could cause immediate explosive damage to
the engine and possible personal injury.
Do not add gasoline, gasohol or alcohol to diesel fuel. This practice
creates a serious fire hazard and causes engine performance problems.
1. Make sure all vehicle occupants have buckled their safety belts. For
more information on safety belts and their proper usage, refer toSeating
and safety restraintschapter in the owner guide.
2. Make sure the headlamps and vehicle accessories are off.
3. Turn the key to the ON position.
When the WAIT TO START light
goes off, turn the key to START.
(For Canadian vehicles, the daytime
running lamps will be on if the
parking brake is not applied and the key is turned to ON.)
4. When the engine starts, release the key. The glow plugs will continue
to be activated for up to two minutes. If the engine is not started before
the activation ceases, the glow plug system must be reset by turning the
ignition key to OFF.
WAIT
TO
START
Starting
9

AUXILIARY POWERTRAIN CONTROL MODULE (APCM)
(IF EQUIPPED)
Your vehicle may be equipped with an auxiliary PCM. It has the following
features:
RPM control
This feature is used for elevating the
engine's idle speed. Rpm control can
be activated from inside the vehicle
and can be programmed to activate
automatically upon engine start-up.
Programmable speed presets range
from 1300±2500 rpm. This is the
recommended method of elevating
idle speed for PTO applications.
Charge Protect
This feature is used for maintaining
battery charge. In ªCharge
Protectionº mode, the battery
voltage is monitors and the engine
idle speed is increased so the
battery charge is maintained as
required. Charge Protection can be
activated from inside the vehicle
and programmed to activate
automatically upon engine start-up.
LCD screen
Displays current engine speed and
battery voltage.
RPM
CONTROLCHARGE
PROTECTPOWER
RPM
CONTROLCHARGE
PROTECTPOWER
RPM
CONTROLCHARGE
PROTECTPOWER
Driving tips
17

Arrow keys
Each arrow key contains a preset
speed allowing four programmable
rpm settings. The arrow keys can
also be used to manually increase or
decrease engine idle speed at a
faster of slower rate.
RPM
CONTROLCHARGE
PROTECTPOWER
Driving tips
18

3.On F-Series models,open filter
drain valve by turning clockwise.
Allow to drain for approximately 25
seconds or until clean fuel is
observed. Close drain valve by
turning counterclockwise until firmly
seated.
3.On Econoline models,open filter drain valve release handle. Allow
to drain for approximately 25 seconds or until clean fuel is observed.
Close drain valve by resetting handle to original position.
4.On all models,verify that the fuel drain is closed. Close the hood and
remove the container from under the vehicle.
5. Restart the engine and check WATER IN FUEL indicator light. The
light should not glow. If it continues to glow, have fuel system checked
and repaired.
DRAIN
CLOSE
General maintenance information
27

IF THE ENGINE WON'T CRANK
Turn on the headlights. If the lights are dim, do not go on at all or if
when the ignition is turned to START the lights become dim or go out,
the battery connections may be loose or corroded, or the battery may be
discharged. If there is a clicking or stuttering sound coming from the
engine compartment when you turn the key to START, this may also
indicate a loose or corroded battery connection.
Check the battery connections at the battery posts, cable connection to
the engine grounding point and at the starter relay terminals. Also, make
sure the relay bracket is securely fastened to its mounting surface.
If the starter relay clicks, but the starter does not crank, check the
connections at the starter terminal. If a discharged battery is suspected,
have it checked and corrected.
²For vehicles with manual transmissions, the clutch pedalmustbe fully
depressed in order for the starter to operate.
²For vehicles with automatic transmissions, the gearshift lever must be
in Park or Neutral in order for the starter to operate.
²Try operating the starter switch several times. Should the switch be
corroded, this operation may clean the contacts or make the switch
temporarily operable until you can reach the dealer.
²If all electrical connections are tight and you need assistance to start,
see ªJump Starting Your Vehicleº in theStartingchapter.
IF ENGINE CRANKS BUT WON'T START
Prolonged starter cranking (in excess of 30 seconds) could cause
damage to the starter motor.
²Check the fuel gauge. You may be out of fuel. If the gauge shows that
there is fuel in the tank, the trouble may be in the electrical system or
the fuel system. If equipped with an auxiliary tank, be sure that the
tank control switch is set for the tank with fuel and not on an empty
tank.
²Leaving the ignition key ON for over two minutes without starting may
make starting difficult because the glow plugs will cease activation.
Reset the system by turning the ignition key to OFF and then back to
ON again.
Minor troubleshooting guide
34