FORD E SERIES 2002 4.G Owners Manual

VEHICLE DIMENSIONS
Van/wagon models
E-150 E-250 E-350
(1) Overall height 2 055 mm (80.9
in)2 118 mm (83.4
in)2 136 mm
(84.1 in)
(2) Track front/rear 1 763 mm (69.4 in)/ 1 702 mm (67.0 in)
(3) Overall width
(excluding mirrors)2 014 mm (79.3 in)
(4) Wheelbase 3 505 mm (138 in)
(5) Overall length Regular van, 5 382 mm (211.9 in)
Extended, 5 890 mm (231.9 in)
3
2
1
Maintenance and specifications
261

Cutaway/commercial stripped chassis models
E-250 E-350 E-Super Duty
(1) Overall
heightRefer to Body Builder for specifications
(2) Track
front/rear1 763 mm
(69.4 in)/
1 689 mm
(66.5 in)1 763 mm
(69.4 in)/
SRW 1689 mm
(66.5 in),
DRW 1 859 mm
(73.2 in)1 763 mm
(69.4 in)/
1 973 mm
(77.7 in)
(3) Overall
width (excluding
mirrors)Refer to Body Builder for specifications.
4
5
Maintenance and specifications
262

E-250 E-350 E-Super Duty
(4) Wheelbase 3 149.6 mm
(124 in)3 505 mm
(138 in)
4 013 mm
(158 in)
4 470 mm
(176 in)4 013 mm
(158 in)
4 470 mm
(176 in)
(5) Overall
lengthRefer to Body Builder for specifications.
VEHICLE IDENTIFICATION NUMBER
Complete Ford built vehicles
The vehicle identification number is attached to your vehicle in the
following places:
²On the metal tag attached to the top of the instrument panel on the
driver's side.
²On the certification label. This
label is required by the National
Highway Traffic Safety
Administration and is made of
special material. If it is tampered
with, it will be destroyed or a
destruction pattern will appear.
Certification label for incomplete vehicles
On completed derivations of incomplete vehicles, the certification label is
affixed at a location determined by a subsequent stage manufacturer of
the completed vehicle. In these cases the completed vehicle is
manufactured in two or more stages by two or more separate
manufacturers.
Maintenance and specifications
263

FORD ACCESSORIES FOR YOUR VEHICLE
A wide selection of genuine Ford accessories are available for your
vehicle through your local authorized Ford, Lincoln, Mercury or Ford of
Canada dealer. These quality accessories have been specifically
engineered to fulfill your automotive needs; they are custom designed to
complement the style and aerodynamic appearance of your vehicle. In
addition, each accessory is made from high quality materials and meets
or exceeds Ford's rigorous engineering and safety specifications. Ford
Motor Company will repair or replace any properly dealer-installed Ford
accessory found to be defective in factory-supplied materials or
workmanship during the warranty period, as well as any component
damaged by the defective accessory. The accessory will be warranted for
whichever provides you the greatest benefit:
²12 months or 20 000 km (12 000 miles) (whichever occurs first), or
²The remainder of your new vehicle limited warranty.
This means that genuine Ford accessories purchased along with your
new vehicle and installed by the dealer are covered for the full length of
your New Vehicle's Limited Warranty Ð 3 years or 60 000 km
(36 000 miles) (whichever occurs first). Contact your dealer for details
and a copy of the warranty.
Not all accessories are available for all models.
Vehicle Security
Styled wheel locks
Vehicle security systems
Comfort and convenience
Air conditioner
Engine block heaters
Remote start
Tire step
Travel equipment
Auto head lamps with DRL
Bicycle rack
Cell phone holder
Accessories
264

Console (Engine cover)
Daytime running lights (DRL)
First aid and highway kits
Fog lights
Hitch mount bicycle carrier
Inside mirror, electrochromic with compass (with and without
temperature display)
Removable roof rack
Running boards Ð Aluminum
Speed control
Trailer hitch (Class III)
Trailer hitch bars and balls
Trailer hitch wiring adaptor
Trailgate table
Protection and appearance equipment
Air bag anti-theft locks
Battery warmer
Carpet floor mats
Cleaners, waxes and polishes
Door edge guards
Flat splash guards
Front end covers (full)
Hood deflector
Rear step bumpers
Side window air deflectors
Underbody security lighting
Accessories
265

For maximum vehicle performance, keep the following information in
mind when adding accessories or equipment to your vehicle:
²When adding accessories, equipment, passengers and luggage to your
vehicle, do not exceed the total weight capacity of the vehicle or of
the front or rear axle (GVWR or GAWR as indicated on the Safety
compliance certification label). Consult your dealer for specific weight
information.
²The Federal Communications Commission (FCC) and Canadian Radio
Telecommunications Commission (CRTC) regulate the use of mobile
communications systems - such as two-way radios, telephones and
theft alarms - that are equipped with radio transmitters. Any such
equipment installed in your vehicle should comply with FCC or CRTC
regulations and should be installed only by a qualified service
technician.
²Mobile communications systems may harm the operation of your
vehicle, particularly if they are not properly designed for automotive
use or are not properly installed. When operated, such systems may
cause the engine to stumble or stall or cause the transmission to be
damaged or operate improperly. In addition, such systems may be
damaged or their performance may be affected by operating your
vehicle. (Citizens band [CB] transceivers, garage door openers and
other transmitters with outputs of five watts or less will not ordinarily
affect your vehicle's operation.)
²Ford cannot assume responsibility for any adverse effects or damage
that may result from the use of such equipment.
Accessories
266

A
Air bag supplemental restraint
system ........................................132
and child safety seats ............134
description ..............................132
disposal ....................................137
driver air bag ..........................135
indicator light ...................14, 136
operation .................................135
passenger air bag ...................135
Air cleaner filter ...............247, 253
Air conditioning
manual heating and air
conditioning system .................79
Ambulance packages ....................7
Antifreeze (see Engine
coolant) .....................................226
Anti-lock brake system (see
Brakes) ..............................152±153
Audio system (see Radio) ...20, 41
Automatic transmission
driving an automatic
overdrive .................................157
fluid, adding ............................245
fluid, checking ........................245
fluid, refill capacities ..............254
fluid, specification ..................260
Auxiliary power point .................96
Axle
lubricant specifications ..258, 260
refill capacities ........................254
traction lok ..............................155
B
Battery .......................................220
acid, treating emergencies .....220charging system warning light 14
disconnecting ..........................222
jumping a disabled battery ....191
maintenance-free ....................220
replacement, specifications ...253
servicing ..................................220
voltage gauge ............................18
Belt minder ...............................127
Brakes ........................................152
anti-lock ...........................152±153
anti-lock brake system (ABS)
warning light .....................13, 153
brake warning light ..................13
fluid, checking and adding ....244
fluid, refill capacities ..............254
fluid, specifications .........258, 260
lubricant specifications ..258, 260
shift interlock ..........................156
Break-in period .............................5
C
Capacities for refilling fluids ....254
Child safety restraints ..............138
child safety belts ....................138
Child safety seats ......................139
in front seat ............................140
in rear seat ..............................140
tether anchorage hardware ...143
Cleaning your vehicle
engine compartment ..............209
exterior ....................................212
instrument cluster lens ..........211
instrument panel ....................211
interior .....................................211
plastic parts ............................210
safety belts ..............................212
washing ....................................207
waxing .....................................207
Index
267

wheels ......................................208
windows ..................................212
wiper blades ............................210
Clock ..........................23, 28, 37, 45
Compass, electronic ..................104
calibration ...............................106
set zone adjustment ...............105
Console
overhead ..........................102±103
Controls
power seat ...............................114
Coolant
checking and adding ..............226
refill capacities ................230, 254
specifications ..................258, 260
Cruise control (see Speed
control) ........................................98
Customer Assistance ................173
Ford accessories for your
vehicle .....................................212
Ford Extended Service Plan .199
Getting assistance outside the
U.S. and Canada .....................203
Getting roadside assistance ...173
Getting the service you
need .........................................197
Ordering additional owner's
literature .................................204
The Dispute Settlement
Board .......................................200
Utilizing the
Mediation/Arbitration
Program ...................................203
D
Daytime running lamps (see
Lamps) .........................................85Dipstick
automatic transmission fluid .245
engine oil .................................217
Doors
door ajar warning .....................15
lubricant specifications ..........258
Driveline universal joint and
slip yoke ....................................245
Driving under special
conditions
through water .........................160
E
Emergencies, roadside
jump-starting ..........................191
Emission control system ..........241
Engine ................................260±261
check engine/service engine
soon light ..................................12
cleaning ...................................209
coolant .....................................226
diesel ...........................................6
fail-safe coolant ......................231
idle speed control ...................220
lubrication specifications ......258,
260
refill capacities ........................254
service points ..........................216
starting after a collision .........175
Engine block heater .................151
Engine oil ..................................217
checking and adding ..............217
dipstick ....................................217
filter, specifications ........219, 253
recommendations ...................219
refill capacities ........................254
specifications ..................258, 260
Index
268

Exhaust fumes ..........................151
F
Fail safe cooling ........................231
Fluid capacities .........................254
Four-Wheel Drive vehicles
preparing to drive your
vehicle .....................................156
Fuel ............................................233
calculating fuel economy .......238
cap ...........................................235
capacity ...................................254
choosing the right fuel ...........236
comparisons with EPA fuel
economy estimates .................241
detergent in fuel .....................237
filling your vehicle with
fuel ...........................233, 235, 238
filter, specifications ........238, 253
fuel pump shut-off switch .....175
gauge .........................................18
improving fuel economy ........238
low fuel warning light ..............14
octane rating ...........236, 260±261
quality ......................................237
running out of fuel .................237
safety information relating to
automotive fuels .....................233
Fuses ..................................177±178
G
Garage door opener ..................103
Gas cap (see Fuel cap) ............235
Gas mileage (see Fuel
economy) ...................................238
Gauges .........................................16
battery voltage gauge ...............18engine coolant temperature
gauge .........................................17
engine oil pressure gauge ........17
fuel gauge ..................................18
odometer ...................................19
speedometer .............................18
trip odometer ............................19
GAWR (Gross Axle Weight
Rating) .......................................160
calculating ...............................163
definition .................................160
driving with a heavy load ......160
location ....................................160
GVWR (Gross Vehicle Weight
Rating) .......................................160
calculating .......................160, 163
definition .................................160
driving with a heavy load ......160
location ....................................160
H
Hazard flashers .........................174
Headlamps ...................................85
aiming ........................................86
bulb specifications ....................88
daytime running lights .............85
flash to pass ..............................86
high beam ...........................15, 85
replacing bulbs ...................89±90
turning on and off ....................85
warning chime ..........................16
Heating
auxiliary heater and air
conditioner ................................83
heater only system ...................78
heating and air conditioning
system .......................................79
Hood ..........................................215
Index
269

I
Ignition .......................148, 260±261
Infant seats
(see Safety seats) .....................139
Inspection/maintenance (I/M)
testing ........................................242
Instrument panel
cleaning ...................................211
cluster ................................12, 211
lighting up panel and
interior .......................................86
J
Jack ............................................184
positioning ...............................184
storage .....................................184
Jump-starting your vehicle ......191
K
Keys
key in ignition chime ...............16
positions of the ignition .........148
L
Lamps
bulb replacement
specifications chart ..................88
cargo lamps ...............................86
daytime running light ...............85
headlamps .................................85
headlamps, flash to pass ..........86
instrument panel, dimming .....86
interior lamps ...........................87
replacing bulbs ...................88±93
Lane change indicator (see
Turn signal) .................................86Lights, warning and indicator ....12
air bag ........................................14
anti-lock brakes (ABS) ....13, 153
brake ..........................................13
charging system ........................14
check coolant ............................14
cruise indicator .........................14
door ajar ....................................15
engine oil pressure ...................14
high beam .................................15
low fuel ......................................14
safety belt .................................13
service engine soon ..................12
turn signal indicator .................15
Load limits .................................160
GAWR ......................................160
GVWR ......................................160
trailer towing ..........................160
Loading instructions .................162
Lubricant specifications ...258, 260
Lumbar support, seats .............114
M
Mirrors
fold away ...................................98
side view mirrors (power) .......97
Motorcraft parts ................238, 253
O
Octane rating ............................236
Odometer .....................................19
Oil (see Engine oil) ..................217
Overdrive ...................................102
Index
270