fuses FORD E SERIES 2002 4.G Owners Manual

Seating and safety restraints 113
Seating 113
Safety restraints 121
Air bags 132
Child restraints 137
Driving 148
Starting 148
Brakes 152
Transmission operation 156
Vehicle loading 160
Trailer towing 163
Recreational towing 172
Roadside emergencies 173
Hazard flasher switch 174
Fuses and relays 177
Changing tires 184
Jump starting 191
Wrecker towing 196
Customer assistance 197
The dispute settlement board 200
Utilizing the mediation/arbitration 203
Getting assistance outside the U.S. and Canada 203
Ordering additional owner's literature 204
Reporting safety defects (U.S. only) 206
Cleaning 207
Cleaning your vehicle 207
Underbody preservation 212
Table of contents
2

All occupants of the vehicle, including the driver, should always
properly wear their safety belts, even when an air bag (SRS) is
provided.
Always transport children 12 years old and under in the back
seat and always properly use appropriate child restraints.
National Highway Traffic Safety Administration (NHTSA)
recommends a minimum distance of at least 25 cm (10 inches)
between an occupant's chest and the driver air bag module.
Never place your arm over the air bag module as a deploying air
bag can result in serious arm fractures or other injuries.
Steps you can take to properly position yourself away from the air bag:
²Move your seat to the rear as far as you can while still reaching the
pedals comfortably.
²Recline the seat slightly (one or two degrees) from the upright
position.
Do not put anything on or over the air bag module. Placing
objects on or over the air bag inflation area may cause those
objects to be propelled by the air bag into your face and torso causing
serious injury.
Do not attempt to service, repair, or modify the air bag
supplemental restraint systems or its fuses. See your Ford or
Lincoln Mercury dealer.
Modifications to the front end of the vehicle, including frame,
bumper, front end body structure and tow hooks may affect the
performance of the air bag sensors increasing the risk of injury. Do not
modify the front end of the vehicle.
Seating and safety restraints
133

If you cannot move the gearshift lever out of P (Park) with ignition in
the ON position and the brake pedal depressed:
1. Apply the parking brake, turn ignition key to LOCK, then remove the
key.
2. Insert the key and turn it to OFF.Apply the brake pedal and shift
to N (Neutral).
3. Start the vehicle.
If it is necessary to use the above procedure to move the gearshift lever,
it is possible that a fuse has blown or the vehicle's brakelamps are not
operating properly. Refer toFuses and relaysin theRoadside
emergencieschapter.
Do not drive your vehicle until you verify that the brakelamps
are working.
If your vehicle gets stuck in mud or snow it may be rocked out by
shifting from forward and reverse gears, stopping between shifts, in a
steady pattern. Press lightly on the accelerator in each gear.
Do not rock the vehicle if the engine is not at normal operating
temperature or damage to the transmission may occur.
Do not rock the vehicle for more than a few minutes or damage
to the transmission and tires may occur or the engine may
overheat.
Always set the parking brake fully and make sure the gearshift is
latched in P (Park). Turn off the ignition whenever you leave
your vehicle.
If the parking brake is fully released, but the brake warning lamp
remains illuminated, the brakes may not be working properly.
See your dealer or a qualified service technician.
Driving with a 4±speed automatic transmission
Understanding gearshift positions
To put your vehicle in gear, start the engine, depress the brake pedal,
then move gearshift lever out of P (Park).
Driving
157

FUSES AND RELAYS
Fuses
If electrical components in the
vehicle are not working, a fuse may
have blown. Blown fuses are
identified by a broken wire within
the fuse. Check the appropriate
fuses before replacing any electrical
components.
Note:Always replace a fuse with one that has the specified amperage
rating. Using a fuse with a higher amperage rating can cause severe wire
damage and could start a fire.
Standard fuse amperage rating and color
COLOR
Fuse
ratingMini
fusesStandard
fusesMaxi
fusesCartridge
maxi
fusesFuse link
cartridge
2A Grey Grey Ð Ð Ð
3A Violet Violet Ð Ð Ð
4A Pink Pink Ð Ð Ð
5A Tan Tan Ð Ð Ð
7.5A Brown Brown Ð Ð Ð
10A Red Red Ð Ð Ð
15A Blue Blue Ð Ð Ð
20A Yellow Yellow Yellow Blue Blue
25A Natural Natural Ð Ð Ð
30A Green Green Green Pink Pink
40A Ð Ð Orange Green Green
50A Ð Ð Red Red Red
60A Ð Ð Blue Ð Yellow
70A Ð Ð Tan Ð Brown
80A Ð Ð Natural Ð Black
15
Roadside emergencies
177

Passenger compartment fuse panel
The fuse panel is located below and to the left of the steering wheel by
the brake pedal. Remove the panel cover to access the fuses.
To remove a fuse use the fuse puller tool provided on the fuse panel
cover.
The fuses are coded as follows.
Fuse/ Relay
LocationFuse Amp
RatingPassenger Compartment Fuse
Panel Description
1 20A 4WABS Module
2 15A Brake Warning Lamp, Instrument
Cluster, Warning Chime, 4WABS
Relay, Warning Indicators, Low
Vacuum Warning Switch (Diesel
Only)
1234
5
7
689101142
43
44 13 12 14
15 16 17
19 18
2021 22 23
25 24
26 27 28 29
31 30 32 33 3435
37
3638 3940
41
Roadside emergencies
178

Fuse/ Relay
LocationFuse Amp
RatingPassenger Compartment Fuse
Panel Description
39 20A E Traveler Power Point #1
40 30A Modified Vehicle
41 30A Modified Vehicle
42 Ð Not Used
43 20A C.B. Power Windows*
44 Ð Not Used
* Either Fuse 21 or Circuit breaker 43 will be present for power
windows.
Power distribution box
The power distribution box is located in the engine compartment. The
power distribution box contains high-current fuses that protect your
vehicle's main electrical systems from overloads.
Always disconnect the battery before servicing high current
fuses.
Always replace the cover to the power distribution box before
reconnecting the battery or refilling fluid reservoirs
If the battery has been disconnected and reconnected, refer to the
Batterysection of theMaintenance and specificationschapter.
Roadside emergencies
181

The high-current fuses are coded as follows.
Fuse/Relay
LocationFuse Amp
RatingPower Distribution Box
Description
1 Ð Not Used
2 Ð Not Used
3 Ð Not Used
4 10A* PCM Keep Alive Memory,
Instrument Cluster, Voltmeter
5 10A* Right Trailer Turn Signal
6 10A* Left Trailer Turn Signal
7 Ð Not Used
8 60A** I/P Fuses 5, 11, 23, 38, 4, 10, 16,
22, 28, 32
9 30A** PCM Power Relay, Engine
Compartment Fuse 4
10 60A** Auxiliary Battery Relay, Engine
Compartment Fuses 14, 22
11 30A** IDM Relay (Diesel Only)
AB3
2
146 5715 14 13 12 11 10 9 823 22 21 20 19 18 17 1624 26 25 27
29
CDG F EK J H
28
Roadside emergencies
182

Fuse/Relay
LocationFuse Amp
RatingPower Distribution Box
Description
12 60A** Engine Compartment Fuses 25,
27
13 50A** Blower Motor Relay (Blower
Motor)
14 30A** Trailer Running Lamps Relay,
Trailer Backup Lamps Relay
15 40A** Main Light Switch, Daytime
Running Lights (DRL)
16 50A** Auxiliary Blower Motor Relay
17 30A** Fuel Pump Relay
18 60A** I/P Fuses 40, 41,26, 33, 39
19 60A** 4WABS Module
20 20A** Electric Brake Controller
21 50A** Modified Vehicle Power
22 40A** Trailer Battery Charge Relay,
Modified Vehicles
23 60A** Ignition Switch, Fuse Panel
24 20A* Natural Gas Tank Valves (NGV
only)
25 20A* NGV Module (Natural Gas Only)
26 10A* A/C Clutch (4.2L Only)
27 15A* DRL Module, Horn Relay
28 Ð PCM Diode
29 Ð Not Used
A Ð Not Used
B Ð Stop Lamp Relay
C Ð Trailer Backup Lamps Relay
D Ð Trailer Running Lamps Relay
E Ð Trailer Battery Charge Relay
F Ð IDM Relay (Diesel Only), A/C
Clutch Relay (4.2L Only)
G Ð PCM Relay
Roadside emergencies
183

Fuse/Relay
LocationFuse Amp
RatingPower Distribution Box
Description
H Ð Blower Motor Relay
J Ð Horn Relay
K Ð Fuel Pump Relay
* Mini Fuses ** Maxi Fuses
Relays
Relays are located in the power distribution box and should be replaced
by qualified technicians.
CHANGING THE TIRES
If you get a flat tire while driving, do not apply the brake heavily.
Instead, gradually decrease your speed. Hold the steering wheel firmly
and slowly move to a safe place on the side of the road.
Spare tire information
The spare tire for your vehicle is stowed under the rear of your vehicle
(except cutaway and stripped chassis models).
To remove the spare tire:
1. Open both rear doors and remove
thumb screw and anti-theft bracket.
If finger pressure will not remove
the thumb screw, use the lug
wrench to loosen the screw.
2. Remove the access cover from
the rubber strip behind the left
door.
Roadside emergencies
184

Exhaust fumes ..........................151
F
Fail safe cooling ........................231
Fluid capacities .........................254
Four-Wheel Drive vehicles
preparing to drive your
vehicle .....................................156
Fuel ............................................233
calculating fuel economy .......238
cap ...........................................235
capacity ...................................254
choosing the right fuel ...........236
comparisons with EPA fuel
economy estimates .................241
detergent in fuel .....................237
filling your vehicle with
fuel ...........................233, 235, 238
filter, specifications ........238, 253
fuel pump shut-off switch .....175
gauge .........................................18
improving fuel economy ........238
low fuel warning light ..............14
octane rating ...........236, 260±261
quality ......................................237
running out of fuel .................237
safety information relating to
automotive fuels .....................233
Fuses ..................................177±178
G
Garage door opener ..................103
Gas cap (see Fuel cap) ............235
Gas mileage (see Fuel
economy) ...................................238
Gauges .........................................16
battery voltage gauge ...............18engine coolant temperature
gauge .........................................17
engine oil pressure gauge ........17
fuel gauge ..................................18
odometer ...................................19
speedometer .............................18
trip odometer ............................19
GAWR (Gross Axle Weight
Rating) .......................................160
calculating ...............................163
definition .................................160
driving with a heavy load ......160
location ....................................160
GVWR (Gross Vehicle Weight
Rating) .......................................160
calculating .......................160, 163
definition .................................160
driving with a heavy load ......160
location ....................................160
H
Hazard flashers .........................174
Headlamps ...................................85
aiming ........................................86
bulb specifications ....................88
daytime running lights .............85
flash to pass ..............................86
high beam ...........................15, 85
replacing bulbs ...................89±90
turning on and off ....................85
warning chime ..........................16
Heating
auxiliary heater and air
conditioner ................................83
heater only system ...................78
heating and air conditioning
system .......................................79
Hood ..........................................215
Index
269