engine coolant FORD E SERIES 2010 4.G User Guide

When the engine is cold, check the
level of the engine coolant in the
reservoir.
•The engine coolant should be at the FULL COLD level or within the
COLD FILL RANGE as listed on the engine coolant reservoir
(depending upon application).
•Refer toscheduled maintenance informationfor service interval
schedules.
•Be sure to read and understandPrecautions when servicing your
vehiclein this chapter.
If the engine coolant has not been checked at the recommended interval,
the engine coolant reservoir may become low or empty. If the reservoir is
low or empty, add engine coolant to the reservoir. Refer toAdding
engine coolantin this chapter.
Note:Automotive fluids are not interchangeable; do not use engine
coolant, antifreeze or windshield washer fluid outside of its specified
function and vehicle location.
Adding engine coolant
When adding coolant, make sure it is a 50/50 mixture of engine coolant
and distilled water. Add the mixture to the coolant reservoir,when the
engine is cool,until the appropriate fill level is obtained.
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WARNING:Do not add engine coolant when the engine is hot.
Steam and scalding liquids released from a hot cooling system
can burn you badly. Also, you can be burned if you spill coolant on hot
engine parts.
WARNING:Do not put engine coolant in the windshield washer
fluid container. If sprayed on the windshield, engine coolant
could make it difficult to see through the windshield.
•Do not mix coolants. Add the coolant type originally equipped
in your vehicle.Refer toMaintenance product specifications and
capacitiesin this chapter.
Note:Do not use stop leak pellets or cooling system sealants/additives
as they can cause damage to the engine cooling and/or heating systems.
This damage would not be covered under your vehicle’s warranty.
•A large amount of water without engine coolant may be added, in case
of emergency, to reach a vehicle service location. In this instance, the
cooling system must be drained and refilled with a 50/50 mixture of
engine coolant and distilled water as soon as possible. Water alone
(without engine coolant) can cause engine damage from corrosion,
overheating or freezing.
•Do not use alcohol, methanol, brine or any engine coolants
mixed with alcohol or methanol antifreeze (coolant).Alcohol
and other liquids can cause engine damage from overheating or
freezing.
•Do not add extra inhibitors or additives to the coolant.These
can be harmful and compromise the corrosion protection of the engine
coolant.
For vehicles with overflow coolant systems with a non-pressurized cap
on the coolant recovery system, add coolant to the coolant recovery
reservoir when the engine is cool. Add the proper mixture of coolant and
water to the FULL COLD level. For all other vehicles which have a
coolant degas system with a pressurized cap, or if it is necessary to
remove the coolant pressure relief cap on the radiator of a vehicle with
an overflow system, follow these steps to add engine coolant.
WARNING:To reduce the risk of personal injury, make sure the
engine is cool before unscrewing the coolant pressure relief cap.
The cooling system is under pressure; steam and hot liquid can come
out forcefully when the cap is loosened slightly.
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Add the proper mixture of coolant and water to the cooling system by
following these steps:
1. Before you begin, turn the engine off and let it cool.
2. When the engine is cool, wrap a thick cloth around the coolant
pressure relief cap on the coolant reservoir (a translucent plastic bottle).
Slowly turn cap counterclockwise (left) until pressure begins to release.
3. Step back while the pressure releases.
4. When you are sure that all the pressure has been released, use the
cloth to turn it counterclockwise and remove the cap.
5. Fill the coolant reservoir slowly with the proper coolant mixture, to
within the COLD FILL RANGE or the FULL COLD level on the reservoir.
If you removed the radiator cap in an overflow system, fill the radiator
until the coolant is visible and radiator is almost full.
6. Replace the cap. Turn until tightly installed. Cap must be tightly
installed to prevent coolant loss.
After any coolant has been added, check the coolant concentration (refer
toChecking engine coolant). If the concentration is not 50/50
(protection to –34°F/–36°C), drain some coolant and adjust the
concentration. It may take several drains and additions to obtain a 50/50
coolant concentration.
Whenever coolant has been added, the coolant level in the coolant
reservoir should be checked the next few times you drive the vehicle. If
necessary, add enough 50/50 concentration of engine coolant and
distilled water to bring the liquid level to the proper level.
If you have to add more than 1.0 quart (1.0 liter) of engine coolant per
month, have your authorized dealer check the engine cooling system.
Your cooling system may have a leak. Operating an engine with a low
level of coolant can result in engine overheating and possible engine
damage.
Recycled engine coolant
Ford Motor Company does NOT recommend the use of recycled engine
coolant since a Ford-approved recycling process is not yet available.
Used engine coolant should be disposed of in an appropriate
manner. Follow your community’s regulations and standards for recycling
and disposing of automotive fluids.
Coolant refill capacity
To find out how much fluid your vehicle’s cooling system can hold, refer
toMaintenance product specifications and capacitiesin this chapter.
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Fill your engine coolant reservoir as outlined inAdding engine coolant
in this section.
Severe climates
If you drive in extremely cold climates (less than –34°F [–36°C]):
•It may be necessary to increase the coolant concentration
above 50%.
•NEVER increase the coolant concentration above 60%.
•Increased engine coolant concentrations above 60% will
decrease the overheat protection characteristics of the engine
coolant and may cause engine damage.
•Refer to the chart on the coolant container to ensure the
coolant concentration in your vehicle will provide adequate
freeze protection at the temperatures in which you drive in the
winter months.
If you drive in extremely hot climates:
•It is still necessary to maintain the coolant concentration
above 40%.
•NEVER decrease the coolant concentration below 40%.
•Decreased engine coolant concentrations below 40% will
decrease the corrosion protection characteristics of the engine
coolant and may cause engine damage.
•Decreased engine coolant concentrations below 40% will
decrease the freeze protection characteristics of the engine
coolant and may cause engine damage.
•Refer to the chart on the coolant container to ensure the
coolant concentration in your vehicle will provide adequate
protection at the temperatures in which you drive.
Vehicles driven year-round in non-extreme climates should use a 50/50
mixture of engine coolant and distilled water for optimum cooling system
and engine protection.
What you should know about fail-safe cooling (if equipped)
If the engine coolant supply is depleted, this feature allows the vehicle to
be driven temporarily before incremental component damage is incurred.
The “fail-safe” distance depends on ambient temperatures, vehicle load
and terrain.
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WARNING:If fail-safe cooling activates, pull off the road as
soon as safely possible, and turn the engine off, because the
engine may automatically shut off while driving without further
indication.
How fail-safe cooling works
If the engine begins to overheat:
•The engine coolant temperature gauge will move to the red (hot)
area.
•The service engine soon
indicator light will illuminate.
•The engine coolant temperature
indicator light will illuminate.
If the engine reaches a preset over-temperature condition, the engine
will automatically switch to alternating cylinder operation. Each disabled
cylinder acts as an air pump and cools the engine.
When this occurs the vehicle will still operate. However:
•The engine power will be limited.
•The air conditioning system will be disabled.
Continued operation will increase the engine temperature and the engine
will completely shut down, causing steering and braking effort to
increase.
Once the engine temperature cools, the engine can be re-started. Take
your vehicle to an authorized dealer as soon as possible to minimize
engine damage.
When fail-safe mode is activated
You have limited engine power when in the fail-safe mode, so drive the
vehicle with caution. The vehicle will not be able to maintain high-speed
operation and the engine will run rough. Remember that the engine is
capable of completely shutting down automatically to prevent engine
damage, therefore:
1. Pull off the road as soon as safely possible and turn off the engine.
2. Arrange for the vehicle to be taken to an authorized dealer.
3. If this is not possible, wait a short period for the engine to cool.
4. Check the coolant level and replenish if low.
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WARNING:Never remove the coolant reservoir cap while the
engine is running or hot.
5. Re-start the engine and take your vehicle to an authorized dealer.
Driving the vehicle without repairing the engine problem
increases the chance of engine damage. Take your vehicle to an
authorized dealer as soon as possible.
FUEL FILTER
Your vehicle is equipped with a lifetime fuel filter that is integrated with
the fuel tank. Regular maintenance or replacement is not needed.
WHAT YOU SHOULD KNOW ABOUT AUTOMOTIVE FUELS
Important safety precautions
WARNING:Do not overfill the fuel tank. The pressure in an
overfilled tank may cause leakage and lead to fuel spray and fire.
WARNING:The fuel system may be under pressure. If the fuel
filler cap is venting vapor or if you hear a hissing sound, wait
until it stops before completely removing the fuel filler cap. Otherwise,
fuel may spray out and injure you or others.
WARNING:If you do not use the proper fuel filler cap,
excessive vacuum in the fuel tank may damage the fuel system
or cause the fuel cap to disengage in a collision, which may result in
serious personal injury.
WARNING:Automotive fuels can cause serious injury or death
if misused or mishandled.
WARNING:Fuel ethanol and gasoline may contain benzene,
which is a cancer-causing agent.
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MAINTENANCE PRODUCT SPECIFICATIONS AND CAPACITIES
Item Capacity Ford part nameFord part number /
Ford specification
Brake fluidBetween MIN and
MAX on reservoirMotorcraft
High
Performance DOT 3
Motor Vehicle Brake
FluidPM-1-C /
WSS-M6C62-A or
WSS-M6C65-A1
Door weatherstrips — Silicone Spray LubricantXL-6 /
ESR-M13P4-A
Hinges, latches, Striker plates,
fuel filler door hinge, and seat
tracks—Motorcraft

Multi-Purpose GreaseXG-4 or XL-5 /
ESB-M1C93-B
Lock cylinders —Motorcraft
Penetrating
and Lock LubricantXL-1 /
None
Engine coolant
(4.6L engine)23.8 quarts (22.6L)
Motorcraft
Premium
Gold Engine Coolant
with bittering agent
(yellow-colored)
1
VC-7-B /
WSS-M97B51-A1 Engine coolant
(4.6L engine with aux rear
heat)26.0 quarts (24.6L)
Engine coolant
(5.4L engine)28.8 quarts (27.2L)
Engine coolant
(5.4L engine with aux rear
heat)30.8 quarts (29.1L)
Engine coolant
(6.8L engine)30.4 quarts (28.8L)
Engine coolant
(6.8L engine with aux rear
heat)32.6 quarts (30.8L)
Engine coolant-diesel engine
1
Refer to the6.0L and 6.4L Power Stroke Direct Injection Turbo Diesel
Owner’s Guide Supplement.
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Item Capacity Ford part nameFord part number /
Ford specification
Fuel tank–all regular and
extended length vans and
wagons35.0 gallons
(132.4L)
—— Fuel tank–138 inch wheelbase
(except E-Super Duty)40.0 gallons
(151.0L)
Fuel tank–158 inch wheelbase
(except E-Super Duty)40.0 gallons
(151.0L)
8
Fuel tank–176 inch wheelbase
(except E-Super Duty)40.0 gallons
(151.0L)
8
Fuel tank–158 inch and
176 inch wheelbase (E-Super
Duty)55.0 gallons
(208.0L)
1Add the coolant type originally equipped in your vehicle.2Use of synthetic or synthetic blend motor oil is not mandatory. Engine oil need only meet the requirements of Ford
specification WSS-M2C930-A and the API Certification mark.3Indicates only approximate dry-fill capacity. Some applications may vary based on cooler size, if equipped with an in-tank
cooler, if equipped with an oil to air cooler and if equipped with a remote filter assembly. The amount of transmission fluid and
fluid level should be set by the indication on the dipstick’s normal operating range.4Automatic transmissions that require MERCON
LV should only use MERCON
LV fluid. Refer toscheduled maintenance
informationto determine the correct service interval. Use of any fluid other than the recommended fluid may cause
transmission damage.5Dana limited-slip axle (M60) requires 8 oz. (228 ml) of Additive Friction Modifier XL-3 or equivalent meeting Ford
specification EST-M2C118-A.6If your vehicle’s rear axle is filled with a synthetic rear axle lubricant it is considered lubricated for life. These lubricants do
not need to be checked or changed unless a leak is suspected, service is required or the axle assembly has been submerged in
water. The axle lubricant should be changed any time the rear axle has been submerged in water.7Fill Dana rear axles to 1/4 inch to 9/16 inch (6 mm to 14 mm) below bottom of fill hole.8Optional fuel tank 55.0 gallons (208.0L).
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A
Accessory delay ..........................65
AdvanceTrac ..............................200
Air cleaner filter ...............303–305
Airbag supplemental restraint
system ................................102–103
and child safety seats ............104
description ..............................103
disposal ....................................107
driver airbag ............................105
indicator light .........................106
operation .................................105
passenger airbag .....................105
passenger deactivation
switch ......................................108
Ambulance packages ....................7
Antifreeze (see Engine
coolant) .....................................277
Anti-lock brake system
(see Brakes) ......................197–198
Anti-theft system ........................81
arming the system ....................82
Audio system (see Radio) ...29, 31
Automatic transmission
driving an automatic
overdrive .................209, 211, 214
fluid, adding ............................298
fluid, checking ........................298
fluid, refill capacities ..............306
fluid, specification ..................306
Auxiliary Input Jack ...................38
Auxiliary power point .................63
Axle
lubricant specifications ..........306
refill capacities ........................306
traction lok ..............................205B
Battery .......................................274
acid, treating emergencies .....274
jumping a disabled battery ....245
maintenance-free ....................274
replacement, specifications ...305
servicing ..................................274
Belt-Minder
...............................98
Blind Spot Spotter Mirror ........221
Booster seats .............................130
Brakes ........................................197
anti-lock ...........................197–198
anti-lock brake system (ABS)
warning light ...........................198
fluid, checking and adding ....297
fluid, refill capacities ..............306
fluid, specifications .................306
lubricant specifications ..........306
parking ....................................198
shift interlock ..........................207
trailer .......................................185
Bulbs ............................................55
C
Capacities for refilling fluids ....306
Cell phone use ............................10
Changing a tire .........................236
Child safety seats ......................117
in front seat ............................118
in rear seat ..............................118
LATCH .....................................121
recommendations ...................115
tether anchorage hardware ...127
Child safety seats - booster
seats ...........................................130
Cleaning your vehicle
engine compartment ..............262
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exterior ....................................265
instrument panel ....................264
interior .....................................265
plastic parts ............................263
safety belts ..............................265
washing ....................................260
waxing .....................................261
wheels ......................................261
wiper blades ............................263
Climate control (see Air
conditioning or Heating) ......47–49
Clock adjust
AM/FM Stereo ...........................30
AM/FM/CD .................................32
Compass, electronic ....................24
calibration .................................24
set zone adjustment .................24
Controls
power seat .................................87
steering column ........................69
Coolant
checking and adding ..............277
refill capacities ................280, 306
specifications ..........................306
Cruise control (see Speed
control) ........................................67
Customer Assistance ................224
Ford Extended Service
Plan ..........................................316
Getting assistance outside the
U.S. and Canada .....................258
Getting roadside assistance ...224
Getting the service you
need .........................................253
Ordering additional owner’s
literature .................................258
Utilizing the
Mediation/Arbitration
Program ...................................257D
Daytime running lamps (see
Lamps) .........................................50
Dipstick
automatic transmission
fluid ..........................................298
engine oil .................................271
Driveline universal joint and
slip yoke ....................................297
Driving under special
conditions
through water .........................223
E
Electronic message center .........21
Emergencies, roadside
jump-starting ..........................245
Emergency Flashers .................225
Emission control system ..........293
Engine ........................................310
cleaning ...................................262
coolant .....................................277
diesel ...........................................7
fail-safe cooling .......................281
idle speed control ...................274
lubrication specifications .......306
refill capacities ........................306
service points ..................269–270
starting after a collision .........226
Engine block heater .................195
Engine oil ..................................271
checking and adding ..............271
dipstick ....................................271
filter, specifications ........273, 305
recommendations ...................273
refill capacities ........................306
specifications ..........................306
Index
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