FORD E SERIES 2016 4.G Owners Manual

Protected components
Fuse amp rating
Fuse or relay number
Auxiliary switch #4 relay.
—
7
Auxiliary switch #3 relay.
—
8
Modified vehicle and stripped chassis run/
start relay.
—
9
Not used.
—
10
Not used.
—
11
Modified vehicle and stripped chassis run/
start.
40A**
12
Starter solenoid relay.
30A**
13
Run/start relay.
40A**
14
Modified vehicle and stripped chassis
battery.
40A**
15
Auxiliary air conditioning blower.
50A**
16
Trailer tow battery charge.
50A**
17
Trailer tow park feed.
Electric trailer brake.
30A**
18
Trailer brake controller.
Auxiliary switch #1.
30A**
19
Auxiliary switch #2.
30A**
20
Not used.
—
21
Not used.
—
22
Air conditioning clutch relay.
—
23
Horn relay (stripped chassis).
—
24
Run/start relay.
—
25
Not used.
—
26
Not used.
—
27
Back-up lamp.
20A*
28
Air conditioning clutch.
10A*
29
Brake on/off switch.
10A*
30
128
E-Series (TE4) Canada/United States of America, enUSA, Edition date: 03/2015, Second Printing Fuses

Protected components
Fuse amp rating
Fuse or relay number
Cluster battery (stripped chassis).
10A*
31
Blower motor.
50A**
32
Anti-lock brake system pump.
40A**
33
Stripped chassis horn.
20A**
34
Powertrain control module relay.
40A**
35
Ignition switch (stripped chassis).
20A**
36
Trailer tow left-hand side stop lamp and
direction indicator lamp relay.
—
37
Trailer tow right-hand side stop lamp and
direction indicator lamp relay.
—
38
Back-up lamp relay.
—
39
Blower motor relay.
—
40
Not used.
—
41
Diagnostic connector (stripped chassis).
15A*
42
Fuel pump.
20A*
43
Auxiliary switch #3.
10A*
44
Auxiliary switch #4.
15A*
45
Powertrain control module keep alive
memory power.
10A*
46
Canister vent control valve.
Powertrain control module relay coil.
Anti-lock brake system relay coil.
40A**
47
Trailer tow stop lamp and direction indic-
ator lamps.
20A**
48
Wiper motor.
30A**
49
Not used.
—
50
Cutaway.
20A**
51
Modified vehicle and stripped chassis run/
start relay coil.
10A*
52
Anti-lock brake system run/start feed.
10A*
53
129
E-Series (TE4) Canada/United States of America, enUSA, Edition date: 03/2015, Second Printing Fuses

Protected components
Fuse amp rating
Fuse or relay number
Fuel pump relay coil.
10A*
54
Not used.
—
55
Not used.
—
56
Trailer tow park lamp.
20A*
57
Trailer tow back-up lamp.
15A*
58
Not used.
—
59
One-touch integrated start diode.
—
60
Not used.
—
61
Auxiliary switch #2 relay.
—
62
Trailer tow battery charge.
30A**
63
Not used.
—
64
Power point 2 (glove box).
20A**
65
Power point 3 (cutaway B+).
20A**
66
Power point 1 (instrument panel).
20A**
67
Modified vehicle.
50A**
68
Not used.
—
69
Stripped chassis.
30A**
70
Not used.
—
71
Cigarette lighter/power point.
20A**
72
Not used.
—
73
Power seat.
30A**
74
Vehicle power 1.
20A*
75
Powertrain control module power.
Vehicle power 2.
20A*
76
Powertrain control module emissions
related components.
Vehicle power 3.
10A*
77
Powertrain control module general
components.
130
E-Series (TE4) Canada/United States of America, enUSA, Edition date: 03/2015, Second Printing Fuses

Protected components
Fuse amp rating
Fuse or relay number
Vehicle power 4.
15A*
78
Engine ignition coil relay coil.
Vehicle power 5.
10A*
79
Transmission.
Cluster run/start (stripped chassis).
10A*
80
Not used.
—
81
Not used.
—
82
Fuel pump diode.
—
83
Not used.
—
84
Auxiliary switch #1 relay.
—
85
*Mini fuses.
**A1S fuses.
Passenger Compartment Fuse
Panel WARNING
Always disconnect the battery before
servicing high current fuses. Note:
If your vehicle is equipped with dual
batteries, disconnecting the primary
under-hood battery does not remove power
from all circuits.
The fuse panel is located to the left of the
brake pedal and mounted onto the lower
left cowl panel. Remove the fuse panel
cover to access the fuses.
To remove a fuse, use the fuse puller tool
provided on the inside of the fuse panel
cover.
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E-Series (TE4) Canada/United States of America, enUSA, Edition date: 03/2015, Second Printing Fuses

Protected components
Fuse amp rating
Fuse or relay number
Inverter B+.
30A
1
Not used (spare).
15A
2
Not used (spare).
15A
3
Not used (spare).
30A
4
Passenger compartment fuse panel.
10A
5
Brake-shift interlock.
Direction indicators lamps.
20A
6
Hazard lamps.
Stop lamps.
Left-side headlamp low beam.
10A
7
Right-side headlamp low beam.
10A
8
Courtesy lamps.
15A
9
132
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Protected components
Fuse amp rating
Fuse or relay number
Switch illumination.
15A
10
Not used (spare).
10A
11
Not used (spare).
7.5A
12
Mirrors.
5A
13
SYNC.
10A
14
Global positioning system module.
Not used (spare).
10A
15
Not used (spare).
15A
16
Door locks.
20A
17
Not used (spare).
20A
18
Not used (spare).
25A
19
Diagnostic connector (except stripped
chassis).
15A
20
Not used (spare).
15A
21
Parking lamps.
15A
22
License plate lamps.
Headlamp high beams.
15A
23
Horn (except stripped chassis).
20A
24
Demand lighting.
10A
25
Cluster (except stripped chassis).
10A
26
Ignition switch feed.
20A
27
Audio mute (start).
5A
28
Cluster (except stripped chassis).
5A
29
Not used (spare).
5A
30
Not used (spare).
10A
31
Restraints module.
10A
32
Trailer brake controller.
10A
33
Not used (spare).
5A
34
133
E-Series (TE4) Canada/United States of America, enUSA, Edition date: 03/2015, Second Printing Fuses

Protected components
Fuse amp rating
Fuse or relay number
Cutaway run/start.
10A
35
Passive anti-theft system radio frequency
module.
5A
36
Climate control.
10A
37
Stripped chassis #1 run/start.
Not used (spare).
20A
38
Radio.
20A
39
Not used (spare).
20A
40
Radio.
15A
41
Switch illumination.
Automatic dimming rear view mirror.
Power inverter.
Auxiliary switch.
10A
42
Stripped chassis instrument panel
connector #1.
10A
43
Trailer tow battery charge relay.
10A
44
Wipers.
5A
45
Stripped chassis engine connector 3.
Passenger airbag deactivation indicator.
7.5A
46
Windows accessory delay circuit breaker.
30A
47
Delayed accessory relay.
—
48
CHANGING A FUSE
Fuses WARNING
Always replace a fuse with one that
has the specified amperage rating.
Using a fuse with a higher amperage
rating can cause severe wire damage and
could start a fire. 134
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If electrical components in the vehicle are
not working, a fuse may have blown. Blown
fuses are identified by a broken wire within
the fuse. Check the appropriate fuses
before replacing any electrical
components.
FuseTypes Fuse Type
Callout
Micro 2
A
Micro 3
B
Maxi
C
Mini
D
M Case
E
J Case
F
J Case Low Profile
G
135
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GENERAL INFORMATION
Have your vehicle serviced regularly to help
maintain its roadworthiness and resale
value. There is a large network of
authorized dealers that are there to help
you with their professional servicing
expertise. We believe that their specially
trained technicians are best qualified to
service your vehicle properly and expertly.
They are supported by a wide range of
highly specialized tools developed
specifically for servicing your vehicle.
If your vehicle requires professional service,
an authorized dealer can provide the
necessary parts and service. Check your
warranty information to find out which
parts and services are covered.
Use only recommended fuels, lubricants,
fluids and service parts conforming to
specifications. Motorcraft® parts are
designed and built to provide the best
performance in your vehicle.
Precautions
•
Do not work on a hot engine.
• Make sure that nothing gets caught in
moving parts.
• Do not work on a vehicle with the
engine running in an enclosed space,
unless you are sure you have enough
ventilation.
• Keep all open flames and other burning
material (such as cigarettes) away
from the battery and all fuel related
parts.
Working with the Engine Off
1. Set the parking brake and shift to park
(P). 2. Switch off the engine.
3. Block the wheels.
Working with the Engine On WARNING
To reduce the risk of vehicle damage
and/or personal burn injuries, do not
start your engine with the air cleaner
removed and do not remove it while the
engine is running. 1.
Set the parking brake and shift to park
(P).
2. Block the wheels.
OPENING AND CLOSING THE
HOOD 1.
Inside the vehicle, pull the hood release
handle located under the bottom left
corner of the instrument panel.
2. Go to the front of the vehicle and push
the auxiliary latch, located in the center
of the top grille, to the left in order to
release the hood.
3. Lift the hood and secure it with the prop rod.
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UNDER HOOD OVERVIEW
Windshield washer fluid reservoir: See Washer Fluid Check (page 145).
A
Engine oil filler cap:
See Engine Oil Check (page 138).
B
Automatic transmission fluid dipstick:
See Automatic Transmission Fluid
Check (page 142).
C
Air filter assembly:
See Changing the Engine Air Filter (page 155).
D
Engine oil dipstick:
See Engine Oil Dipstick (page 138).
E
Brake fluid reservoir:
See Brake Fluid Check (page 144).
F
Engine coolant reservoir:
See Engine Coolant Check (page 139).
G
Power steering fluid reservoir:
See Power Steering Fluid Check (page 145).
H
Battery:
See Changing the 12V Battery (page 145).
I
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DABCEFG
E197500