start FORD E150 2011 Repair Manual

Readiness for Inspection/Maintenance (I/M) testing
Some state/provincial and local governments may have
Inspection/Maintenance (I/M) programs to inspect the emission control
equipment on your vehicle. Failure to pass this inspection could prevent
you from getting a vehicle registration. Your vehicle may not pass the I/M
test if the service engine soon
indicator is on or not working
properly (bulb is burned out), or if the OBD-II system has determined
that some of the emission control systems have not been properly
checked. In this case, the vehicle is considered not ready for I/M testing.
If the service engine soon
indicator is on or the bulb does not
work, the vehicle may need to be serviced. Refer toOn-board
diagnostics (OBD-II)in this chapter.
If the vehicle’s engine or transmission has just been serviced, or the
battery has recently run down or been replaced, the OBD-II system may
indicate that the vehicle is not ready for I/M testing. To determine if the
vehicle is ready for I/M testing, turn the ignition key to the on position
for 15 seconds without cranking the engine. If the service engine
soon
indicator blinks eight times, it means that the vehicle is not
ready for I/M testing; if the service engine soon
indicator stays on
solid, it means that the vehicle is ready for I/M testing.
The OBD-II system is designed to check the emission control system
during normal driving. A complete check may take several days. If the
vehicle is not ready for I/M testing, the following driving cycle consisting
of mixed city and highway driving may be performed:
15 minutes of steady driving on an expressway/highway followed by
20 minutes of stop-and-go driving with at least four 30-second idle
periods.
Allow the vehicle to sit for at least eight hours without starting the
engine. Then, start the engine and complete the above driving cycle. The
engine must warm up to its normal operating temperature. Once started,
do not turn off the engine until the above driving cycle is complete. If
the vehicle is still not ready for I/M testing, the above driving cycle will
have to be repeated.
POWER STEERING FLUID
Check the power steering fluid. Refer toscheduled maintenance
information.
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1. Start the engine and let it run
until it reaches normal operating
temperature.
2. While the engine idles, turn the
steering wheel left and right several
times.
3. Turn the engine off.
4. Check the fluid level in the reservoir. It should be between the MIN
and MAX lines. Do not add fluid if the level is in this range.
WARNING:For E-350 and E-450 vehicles with the Hydro-Boost
Brake System, do not press the brake pedal after the engine has
been turned off. Pressing the brake pedal after the engine has been
turned off will give a false power steering fluid level reading.
5. If the fluid is low, add fluid in small amounts, continuously checking
the level until it reaches the range between the MIN and MAX lines. Be
sure to put the cap back on the reservoir. Refer toMaintenance
product specifications and capacitiesin this chapter for the proper
fluid type.
Do not operate the vehicle with a low power steering pump fluid level (if
the fluid level is below the MIN line).
Do not fill the power steering pump reservoir above the MAX line, as this
may result in leaks from the reservoir.
BRAKE FLUID
•E-150/E-250/E-350 Single Rear
Wheel
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Automatic transmission fluid filter
The Torqshiftautomatic
transmission is equipped with a
serviceable transmission fluid filter
located inside the transmission
bottom pan.
Refer toscheduled maintenance
informationfor service intervals for
automatic transmission fluid and
transmission filter.
For transmission filter maintenance,
see your authorized dealer.
AIR FILTER
Refer toscheduled maintenance informationfor the appropriate
intervals for changing the air filter element.
When changing the air filter element, use only the air filter element
listed. Refer toMotorcraftpart numbersin this chapter.
WARNING:To reduce the risk of vehicle damage and/or
personal burn injuries do not start your engine with the air
cleaner removed and do not remove it while the engine is running.
Maintenance and Specifications
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General
•Store all vehicles in a dry, ventilated place.
•Protect from sunlight, if possible.
•If vehicles are stored outside, they require regular maintenance to
protect against rust and damage.
Body
•Wash vehicle thoroughly to remove dirt, grease, oil, tar or mud from
exterior surfaces, rear-wheel housing and underside of front fenders.
See theCleaningchapter for more information.
•Periodically wash vehicles stored in exposed locations.
•Touch-up raw or primed metal to prevent rust.
•Cover chrome and stainless steel parts with a thick coat of auto wax
to prevent discoloration. Re-wax as necessary when the vehicle is
washed. See theCleaningchapter for more information.
•Lubricate all hood, door and trunk lid hinges, and latches with a light
grade oil. See theCleaningchapter for more information.
•Cover interior trim to prevent fading.
•Keep all rubber parts free from oil and solvents.
Engine
•The engine oil and filter should be changed prior to storage, as used
engine oil contain contaminates that may cause engine damage.
•Start the engine every 15 days. Run at fast idle until it reaches normal
operating temperature.
•With your foot on the brake, shift through all the gears while the
engine is running.
Fuel system
•Fill the fuel tank with high-quality fuel until the first automatic shutoff
of the fuel pump nozzle.
Note:During extended periods of vehicle storage (30 days or more),
fuel may deteriorate due to oxidation. Add a quality gas stabilizer
product to the vehicle fuel system whenever actual or expected storage
periods exceed 30 days. Follow the instructions on the additive label.
The vehicle should then be operated at idle speed to circulate the
additive throughout the fuel system.
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Cooling system
•Protect against freezing temperatures.
•When removing vehicle from storage, check coolant fluid level.
Confirm there are no cooling system leaks, and fluid is at the
recommended level.
Battery
•Check and recharge as necessary. Keep connections clean.
•If storing your vehicle for more than 30 days without recharging the
battery, it may be advisable to disconnect the battery cables to ensure
battery charge is maintained for quick starting.
Note:If battery cables are disconnected, it will be necessary to reset
memory features.
Brakes
•Make sure brakes and parking brake are fully released.
Tires
•Maintain recommended air pressure.
Miscellaneous
•Make sure all linkages, cables, levers and pins under vehicle are
covered with grease to prevent rust.
•Move vehicles at least 25 feet (8 m) every 15 days to lubricate
working parts and prevent corrosion.
Removing vehicle from storage
When your vehicle is ready to come out of storage, do the following:
•Wash your vehicle to remove any dirt or grease film build-up on
window surfaces.
•Check windshield wipers for any deterioration.
•Check under the hood for any foreign material that may have collected
during storage (mice/squirrel nests).
•Check the exhaust for any foreign material that may have collected
during storage.
•Check tire pressures and set tire inflation per the Tire Label.
•Check brake pedal operation. Drive the vehicle 15 ft (4.5 meters) back
and forth to remove rust build-up.
•Check fluid levels (including coolant, oil and gas) to make sure there
are no leaks, and fluids are at recommended levels.
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Peace of mind
•Keyless entry keypad•Back up camera*
•Remote start•Back up alarm*
•Vehicle security systems•Hitch mounted parking sensor*
•Vehicle tracking and recovery*
•Bumper mounted parking sensors*
*Ford Licensed Accessories (FLA) are warranted by the accessory
manufacturer’s warranty. Ford Licensed Accessories are fully designed
and developed by the accessory manufacturer and have not been
designed or tested to Ford Motor Company engineering requirements.
Contact your Ford dealer for details regarding the manufacturer’s limited
warranty and/or a copy of the FLA product limited warranty offered by
the accessory manufacturer.
For maximum vehicle performance, keep the following information in
mind when adding accessories or equipment to your vehicle:
•When adding accessories, equipment, passengers and luggage to your
vehicle, do not exceed the total weight capacity of the vehicle or of
the front or rear axle (GVWR or GAWR as indicated on the Safety
Compliance Certification label). Consult your authorized dealer for
specific weight information.
•
The Federal Communications Commission (FCC) and Canadian Radio
Telecommunications Commission (CRTC) regulate the use of mobile
communications systems — such as two-way radios, telephones and
theft alarms - that are equipped with radio transmitters. Any such
equipment installed in your vehicle should comply with FCC or CRTC
regulations and should be installed only by a qualified service technician.
•Mobile communications systems may harm the operation of your vehicle,
particularly if they are not properly designed for automotive use.
•To avoid interference with other vehicle functions, such as anti-lock
braking systems, amateur radio users who install radios and antennas
onto their vehicle should not locate the Amateur Radio Antennas in
the area of the driver’s side hood.
•Electrical or electronic accessories or components that are added to
the vehicle by the authorized dealer or the owner, may adversely
affect battery performance and durability, and may also adversely
affect the performance of other electrical systems in the vehicle.
Accessories
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FORD ESP EXTENDED SERVICE PLANS (U.S. ONLY)
More than 30 million Ford and Lincoln owners have discovered the
powerful protection of Ford ESP. It is the only extended service plan
backed by Ford Motor Company, and provides “peace of mind”
protection beyond the New Vehicle Limited Warranty coverage.
Up to 500+ Covered Vehicle Components
There are four, new-vehicle Extended Service Plans with different levels
of coverage. Ask your dealer for details.
PremiumCare –Our most comprehensive coverage. With over 500
covered components, this plan is so complete that we generally only
discuss what’s not covered!
ExtraCare –Covers 113 components, and includes many high-tech
items.
BaseCare –Covers 84 components.
PowertrainCare –Covers 29 critical components.
Ford ESP is honored by all Ford and Lincoln Dealers in the U.S.
and CanadaIt’s the only extended service plan authorized and backed
by Ford Motor Company. That means you get:
•Reliable, quality service anywhere you go.
•Factory-trained technicians.
•Genuine Ford and MotorcraftParts.
Rental car reimbursement
If your vehicle is kept overnight for covered repairs,you are
eligible for rental car coverage, including Bumper-to-Bumper warranty
repairs, or manufacturer’s recalls.
Transferable coverage
If you sell your vehicle before your Ford ESP coverage expires, you can
transfer any remaining coverage to the new owner. Whenever you’re
ready to sell your car, prospective buyers may feel better about taking a
risk on your used vehicle. Ford ESP may add resale value!
Plus,exclusive 24/7 roadside assistance,including:
•Towing, flat-tire change and battery jump starts.
•Out-of-fuel and lock-out assistance.
•Travel expense reimbursement for lodging, meals and rental car.
•Destination assistance for taxi, shuttle, rental car coverage and
emergency transportation.
Ford Extended Service Plan
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plastic parts ............................253
safety belts ..............................255
washing ....................................251
waxing .....................................252
wheels ......................................252
wiper blades ............................254
Climate control (see Air
conditioning or Heating) ......48–50
Clock ......................................30, 32
Compass, electronic ....................26
calibration .................................26
set zone adjustment .................26
Controls
power seat .................................88
steering column ........................70
Coolant
checking and adding ..............268
refill capacities ................271, 299
specifications ..........................299
Cruise control
(see Speed control) ....................69
Customer Assistance ................215
Ford Extended Service
Plan ..................................309, 312
Getting assistance outside the
U.S. and Canada .....................247
Getting roadside assistance ...215
Getting the service you
need .........................................242
Ordering additional owner’s
literature .................................249
Utilizing the
Mediation/Arbitration
Program ...................................246
D
Daytime running lamps
(see Lamps) ................................52Dipstick
automatic transmission
fluid ..........................................288
engine oil .................................263
Driveline universal joint and
slip yoke ....................................288
Driving under special
conditions
through water .........................214
E
Electronic message center .........21
Emergencies, roadside
jump-starting ..........................236
Emergency Flashers .................216
Emission control system ..........284
Engine ........................................303
cleaning ...................................253
coolant .....................................268
fail-safe cooling .......................272
idle speed control ...................265
lubrication specifications .......299
refill capacities ........................299
service points ..................261–262
starting after a collision .........217
Engine block heater .................189
Engine oil ..................................263
checking and adding ..............263
dipstick ....................................263
filter, specifications ........264, 298
recommendations ...................264
refill capacities ........................299
specifications ..........................299
Event data recording ....................8
Exhaust fumes ..........................189
F
Fail safe cooling ........................272
Index
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Flexible Fuel Vehicle (FFV) ....274
Floor mats .............................72–73
Fluid capacities .........................299
Four-Wheel Drive vehicles
preparing to drive your
vehicle .....................................199
Fuel ............................................274
calculating fuel
economy ............................23, 281
cap ...........................................277
capacity ...................................299
choosing the right fuel ...........278
detergent in fuel .....................279
filling your vehicle with
fuel ...........................274, 277, 281
filter, specifications ........274, 298
fuel pump shut-off switch .....217
improving fuel economy ........281
octane rating ...................279, 303
quality ......................................279
running out of fuel .................280
safety information relating to
automotive fuels .....................274
Fuel - flex fuel vehicle
(FFV) .........................274, 278–279
Fuses ..................................218–219
G
Gas cap (see Fuel cap) ............277
Gas mileage
(see Fuel economy) .................281
Gauges .........................................19
H
Hazard flashers .........................216
Headlamps ...................................51
aiming ........................................54bulb specifications ....................57
daytime running lights .............52
flash to pass ..............................51
high beam .................................51
replacing bulbs .........................58
turning on and off ....................51
Head restraints ...........................86
Heating
heater only system .............48, 50
heating and air conditioning
system .......................................49
Hood ..........................................260
I
Ignition ...............................186, 303
Illuminated visor mirror .............64
Infant seats
(see Safety seats) .....................118
Inspection/maintenance (I/M)
testing ........................................286
Instrument panel
cleaning ...................................254
cluster ........................................14
lighting up panel and
interior .......................................52
J
Jack ............................................226
positioning ...............................226
storage .....................................226
Jump-starting your vehicle ......236
K
Keyless entry system
autolock .....................................73
Keys .............................................84
Index
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replacing the batteries .............80
Reverse sensing system ...........209
Roadside assistance ..................215
Roll stability control .................194
S
Safety belts (see Safety
restraints) ..................94–95, 97, 99
Safety defects, reporting ..249–250
Safety restraints ..............94–97, 99
Belt-Minder...........................100
extension assembly ................103
for adults .............................95, 97
for children .............................114
warning light and chime ........100
Safety restraints - LATCH
anchors ......................................122
Safety seats for children ..........118
Safety Compliance
Certification Label ....................304
Satellite Radio Information ........44
Scheduled Maintenance Guide
Normal Scheduled
Maintenance and Log .............318
Seats ............................................86
child safety seats ....................118
cleaning ...................................256
front seats .................................87
SecuriLock passive anti-theft
system ..........................................83
Servicing your vehicle ..............259
Setting the clock ...................30, 32
SOS Post Crash Alert ...............108
Spare tire
(see Changing the Tire) ...........229Spark plugs,
specifications .....................298, 303
Special notice ................................7
ambulance conversions ..............7
utility-type vehicles ....................6
Specification chart,
lubricants ...................................299
Speed control ..............................69
Stability system .........................194
Starting a flex fuel vehicle .......188
Starting your vehicle ........186–188
jump starting ..........................236
Steering wheel
controls ......................................70
tilting .........................................64
SYNC..........................................47
T
Temperature control
(see Climate control) ...........48, 50
Tilt steering wheel ......................64
Tire Pressure Monitoring
System (TPMS)
Tires, Wheels and Loading ....156
Tires ...........................138–139, 226
alignment ................................148
care ..........................................144
changing ..................226, 229–231
checking the pressure ............143
inflating ...................................140
label .........................................155
replacing ..........................146, 231
rotating ....................................148
safety practices .......................147
sidewall information ...............150
snow tires and chains ............163
spare tire .........................227, 229
Index
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