steering FORD EXPEDITION 2002 1.G Owner's Manual

Do not use chemical solvents or strong detergents when cleaning
the steering wheel or instrument panel to avoid contamination of
the air bag system.
CLEANING THE INSTRUMENT CLUSTER LENS
Wipe the cluster area with a soft, damp cotton towel. Dry the area with a
clean, dry towel.
CLEANING SEATS EQUIPPED WITH SIDE AIR BAGS
Remove dust and loose dirt with a vacuum cleaner. In order to remove
stains and soil, clean with Extra Strength Upholstery Cleaner
(E8AZ-19523±AA).
Never saturate the seat covers with any cleaning solution.
Do not use chemical solvents or strong detergents when cleaning
the seat where the side air bag is mounted. Such products could
contaminate the side air bag system and affect performance of the side
air bag in a collision. The air bag may not function correctly and not
provide injury reduction benefits.
CLEANING THE INTERIOR FABRIC, CARPETS AND CLOTH SEATS
Remove dust and loose dirt with a vacuum cleaner. Remove light stains
and soil with Extra Strength Upholstery Cleaner (E8AZ-19523±AA).
Never saturate the seat covers with cleaning solution.
Do not use household cleaning products or glass cleaners, which
can stain and discolor the fabric and affect the flame retardent
abilities of the seat materials.
If grease or tar is present on the material, spot-clean the area first with
Spot and Stain Remover (F3AZ-19521±WA). Follow up by recleaning the
area with Extra Strength Upholstery Cleaner (E8AZ-19523±AA).
CLEANING LEATHER SEATS (IF EQUIPPED)
All Ford, Lincoln and Mercury vehicles with leather seating surfaces have
a clear, protective coating over the leather.
To clean the leather seats, simply use a soft cloth with Deluxe Leather
and Vinyl Cleaner (F2AZ-19521±WA). Dry the area with a soft cloth.
Cleaning
222

IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT
4.6L V8 and 5.4L V8 engines
1. Battery
2. Automatic transmission fluid dipstick
3. Engine oil filler cap
4. Engine oil dipstick
5. Power steering fluid reservoir
6. Brake fluid reservoir
7. Power distribution box
8. Air filter assembly
9. Engine coolant reservoir
10. Windshield washer fluid reservoir
Maintenance and specifications
227

How fail-safe cooling works
If the engine begins to overheat:
²The engine coolant temperature
gauge will move to the red (hot)
area.
²The
and thesymbol
will illuminate.
²TheService Engine Soon
indicator light will illuminate.
If the engine reaches a preset over-temperature condition, the engine
will automatically switch to alternating cylinder operation. Each disabled
cylinder acts as an air pump and cools the engine.
When this occurs the vehicle will still operate. However:
²The engine power will be limited.
²The air conditioning system will be disabled.
Continued operation will increase the engine temperature:
²The engine will completely shut down.
²Steering and braking effort will increase.
Once the engine temperature cools, the engine can be re-started. Take
your vehicle to a service facility as soon as possible to minimize engine
damage.
When fail-safe mode is activated
You have limited engine power when in the fail-safe mode, so drive the
vehicle with caution. The vehicle will not be able to maintain high speed
operation and the engine will run rough. Remember that the engine is
capable of completely shutting down automatically to prevent engine
damage, therefore:
1. Pull off the road as soon as safely possible and turn off the engine.
2. Arrange for the vehicle to be taken to a service facility.
3. If this is not possible, wait a short period for the engine to cool.
4. Check the coolant level and replenish if low.
Never remove the coolant reservoir cap while the engine is
running or hot.
C
H
Maintenance and specifications
239

Allow the vehicle to sit for at least eight hours without starting the
engine. Then, start the engine and complete the above driving cycle. The
engine must warm up to its normal operating temperature. Once started,
do not turn off the engine until the above driving cycle is complete.
CHECKING AND ADDING POWER STEERING FLUID
Check the power steering fluid. Refer to the scheduled maintenance
guide for the service interval schedules. If adding fluid is necessary, use
only Ford Premium Power Steering Fluid.
1. Start the engine and let it run
until it reaches normal operating
temperature (the engine coolant
temperature gauge indicator will be
near the center of the normal area
between H and C).
2. While the engine idles, turn the
steering wheel left and right several
times.
3. Turn the engine off.
4. Check the fluid level in the
reservoir. It should be between the
MIN and MAX lines. Do not add
fluid if the level is in this range.
5. If the fluid is low, add fluid in
small amounts, continuously
checking the level until it reaches
the range between the MIN and
MAX lines. Be sure to put the cap
back on the reservoir.
MAX
MIN
MAX
MIN
Maintenance and specifications
250

REFILL CAPACITIES
Fluid Ford Part
NameApplication Capacity
Brake fluid High
Performance
DOT 3 Motor
Vehicle Brake
FluidAll Fill to line on
reservoir
Engine oil
(includes filter
change)Motorcraft SAE
5W-20 Super
Premium Motor
OilAll 5.7L
(6.0 quarts)
Fuel tank N/A 4X2 with
standard
suspension98.6L
(26.0 gallons)
4X4 and 4X2
with rear load
level suspension113.6L
(30.0 gallons)
Power steering
fluidMotorcraft
MERCONtAT FAll Fill to line on
reservoir
Transmission
fluid
1Motorcraft
MERCONtV
AT F4R70W 13.1L
(13.9 quarts)2
Motorcraft
MERCONtAT F4R100 (4x2) 15.0L
(15.9 quarts)2
4R100 (4x4) 15.5L
(16.4 quarts)2
Transfer case
fluidMotorcraft
MERCONtAT F4x4 vehicles 1.9L
(2.0 quarts)
Maintenance and specifications
260

ItemFord part
nameFord part
numberFord
specification
4x4 front wheel
bearings, 4x4
spindle needle
bearings, spindle
thrust bearings
& front drive
axle u-joint/slip
splineHigh
Temperature
4x4 Front Axle
& Wheel Bearing
GreaseE8TZ-19590-A ESA-M1C198-A
Automatic
transmission
(4R100)
1
Motorcraft
MERCONtAT FXT-2-QDX MERCONt
Automatic
transmission
(4R70W)
1
Motorcraft
MERCONtV
AT FXT-5-QM
MERCONtV
Power steering
fluidMotorcraft
MERCONtAT FXT-2-QDX MERCONt
Rear axle
2Motorcraft SAE
75W-140 High
Performance
Synthetic Rear
Axle LubeF1TZ-19580-B WSL-M2C192-A
Front axle
(4X4)Motorcraft SAE
75W-90
Premium 4x4
Front Axle
LubricantXY-75W90-TQL WSP-M2C201-A
Transfer case
(4X4)Motorcraft
MERCONtAT FXT-2-QDX MERCONt
Windshield
washer fluidUltra-clear
Windshield
Washer
ConcentrateC9AZ-19550-AC ESR-M17P5-A
1Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
handle. Check the container to verify the fluid being added is of the
correct type. Refer to your scheduled maintenance guide to determine
the correct service interval.
Maintenance and specifications
264

Flat splash guards
Front end covers (full and sport)
Hood deflectors
Inside mirror with compass display
Inside mirror with compass and temperature display
Leather steering wheel
Locking gas cap
Molded splash guards
Molded vinyl floor mats
Moonroof deflector
Outside signal mirror (requires power mirrors)
Rear air deflectors
Side window air deflectors
Spare tire lock
Truck cover
Underbody security lighting
Carpeted floor mats
Wheels
Accessories
271

headlamps, flash to pass ..........60
instrument panel, dimming .....60
interior lamps ...............61±62, 64
replacing bulbs .......62, 64, 66±68
Lane change indicator
(see Turn signal) ........................61
Liftgate ........................................93
Lights, warning and indicator ....10
air bag ........................................12
air suspension .........................159
anti-lock brakes (ABS) ....11, 156
anti-theft ...................................13
brake ..........................................11
charging system ........................12
check coolant ............................13
cruise indicator .........................12
door ajar ....................................13
engine oil pressure ...................13
high beam .................................13
low fuel ......................................12
low washer fluid .......................12
safety belt .................................11
service engine soon ..................10
speed control ............................86
turn signal indicator .................13
Load limits .................................177
GAWR ......................................177
GVWR ......................................177
trailer towing ..........................177
Loading instructions .................179
Locks
autolock ...................................101
childproof ..................................95
doors ..........................................95
Lubricant specifications ...263, 265
Lumbar support, seats .............110M
Message center .....................74, 90
english/metric button ...............90
menu button .............................91
Mirrors .........................................71
automatic dimming rearview
mirror ........................................80
fold away ...................................82
heated ........................................81
programmable memory ..........100
side view mirrors (power) .......80
Moon roof ....................................73
Motorcraft parts ................244, 259
O
Octane rating ............................243
Odometer .....................................17
Oil (see Engine oil) ..................228
Overdrive .....................................92
P
Panic alarm feature, remote
entry system ................................98
Parking brake ............................156
Parts (see Motorcraft parts) ....259
Pedals (see Power
adjustable foot pedals) ...............82
Power distribution box
(see Fuses) ...............................193
Power door locks ................95, 101
Power steering ..................157±158
fluid, checking and adding ....250
fluid, refill capacity ................260
fluid, specifications .........263, 265
Index
277

Preparing to drive
your vehicle ...............................160
R
Rear window defroster ...............58
Relays ................................189, 196
Remote entry system ...........96, 98
illuminated entry ....................100
locking/unlocking doors .....95±97
panic alarm ...............................98
replacement/additional
transmitters ...............................99
replacing the batteries .............98
Reverse sensing system ...........165
Roof rack .....................................94
S
Safety belts (see Safety
restraints) ............14, 120±124, 126
Safety defects, reporting ..........217
Safety restraints ................120±126
belt minder .............................128
cleaning the
safety belts ......................131, 223
extension assembly ................131
for adults .........................121±124
for children .............................140
lap belt ....................................126
warning light
and chime ............11, 14, 127±128
Safety seats for children ..........141
Seat belts
(see Safety restraints) .............120
Seats ..........................................108
child safety seats ....................141
cleaning ...................................222memory seat ...................100, 112
SecuriLock passive
anti-theft system ...............104±106
Servicing your vehicle ..............225
Snowplowing .................................7
Spark plugs,
specifications .............259, 265±266
Special notice
ambulance conversions ..............7
utility-type vehicles ....................7
Specification chart,
lubricants ...........................263, 265
Speed control ..............................83
Speedometer ...............................16
Starting
your vehicle ...............150±151, 153
jump starting ..........................202
Steering
speed sensitive .......................158
Steering wheel
controls ................................71, 83
tilting .........................................71
T
Tachometer .................................17
Tires ...........................196, 255±257
changing ..........................196, 198
checking the pressure ............257
replacing ..................................258
rotating ....................................257
snow tires and chains ............259
tire grades ...............................256
treadwear ................................256
Towing .......................................180
recreational towing .................185
trailer towing ..........................180
Index
278