steering FORD EXPEDITION 2004 2.G Owner's Manual

WINDOWS AND WIPER BLADES
The windshield, rear and side windows and the wiper blades should be
cleaned regularly. If the wipers do not wipe properly, substances on the
vehicle’s glass or the wiper blades may be the cause. These may include
hot wax treatments used by commercial car washes, tree sap, or other
organic contamination. To clean these items, please follow these tips:
•The windshield, rear windows and side windows may be cleaned with
a non-abrasive cleaner such as Motorcraft Ultra Clear Spray Glass
Cleaner (ZC-23), available from your dealer.
•Do not use abrasives, as they may cause scratches.
•Do not use fuel, kerosene, or paint thinner to clean any parts.
•Wiper blades can be cleaned with isopropyl (rubbing) alcohol or
windshield washer solution. Be sure to replace wiper blades when they
appear worn or do not function properly.
INSTRUMENT PANEL AND CLUSTER LENS
Clean the instrument panel with a damp cloth, then dry with a dry cloth.
•Avoid cleaners or polish that increase the gloss of the upper portion of
the instrument panel. The dull finish in this area helps protect the
driver from undesirable windshield reflection.
Do not use chemical solvents or strong detergents when cleaning
the steering wheel or instrument panel to avoid contamination of
the air bag system.
•Be certain to wash or wipe your hands clean if you have been in
contact with certain products such as insect repellent and suntan
lotion in order to avoid possible damage to the interior painted
surfaces.
INTERIOR
For fabric, carpets, cloth seats and safety belts:
•Remove dust and loose dirt with a vacuum cleaner.
•Remove light stains and soil with Motorcraft Extra Strength
Upholstery Cleaner (ZC-41).
•If grease or tar is present on the material, spot-clean the area first
with Motorcraft Spot and Stain Remover (ZC-14).
•Never saturate the seat covers with cleaning solution.
2004 Expedition(exd)
Owners Guide (post-2002-fmt)
USA English(fus)
Cleaning
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IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT
4.6L V8 engines
1. Battery
2. Automatic transmission fluid dipstick
3. Engine oil filler cap
4. Power steering fluid reservoir
5. Engine oil dipstick
6. Brake fluid reservoir
7. Engine coolant reservoir
8. Air filter assembly
9. Windshield washer fluid reservoir
2004 Expedition(exd)
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Maintenance and Specifications
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5.4L V8 engines
1. Battery
2. Automatic transmission fluid dipstick
3. Engine oil filler cap
4. Power steering fluid reservoir
5. Engine oil dipstick
6. Brake fluid reservoir
7. Engine coolant reservoir
8. Air filter assembly
9. Windshield washer fluid reservoir
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•Decreased engine coolant concentrations below 40% will
decrease the corrosion protection characteristics of the engine
coolant and may cause engine damage.
•Decreased engine coolant concentrations below 40% will
decrease the freeze protection characteristics of the engine
coolant and may cause engine damage.
•Refer to the chart on the coolant container to ensure the
coolant concentration in your vehicle will provide adequate
protection at the temperatures in which you drive.
Vehicles driven year-round in non-extreme climates should use a 50/50
mixture of engine coolant and distilled water for optimum cooling system
and engine protection.
What you should know about fail-safe cooling
If the engine coolant supply is depleted, this feature allows the vehicle to
be driven temporarily before incremental component damage is incurred.
The“fail-safe”distance depends on ambient temperatures, vehicle load
and terrain.
How fail-safe cooling works
If the engine begins to overheat:
•The engine coolant temperature
gauge will move to the red (hot)
area.
•The HI TEMP/LOW OIL indicator
will illuminate.
•The“Service Engine Soon”
indicator light will illuminate.
If the engine reaches a preset
over-temperature condition, the
engine will automatically switch to alternating cylinder operation. Each
disabled cylinder acts as an air pump and cools the engine.
When this occurs the vehicle will still operate. However:
•The engine power will be limited.
•The air conditioning system will be disabled.
Continued operation will increase the engine temperature:
•The engine will completely shut down.
•Steering and braking effort will increase.
2004 Expedition(exd)
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condition. To ready the on-board diagnostics system for I/M testing, a
minimum of 30 minutes of city and highway driving is necessary as
described below:
•First, at least 10 minutes of driving on an expressway or highway.
•Next, at least 20 minutes driving in stop-and-go, city-type traffic with
at least four idle periods.
Allow the vehicle to sit for at least eight hours without starting the
engine. Then, start the engine and complete the above driving cycle. The
engine must warm up to its normal operating temperature. Once started,
do not turn off the engine until the above driving cycle is complete.
CHECKING AND ADDING POWER STEERING FLUID
Check the power steering fluid. Refer to the scheduled maintenance
guide for the service interval schedules. If adding fluid is necessary, use
only Ford Premium Power Steering Fluid or MERCONAT F.
1. Start the engine and let it run
until it reaches normal operating
temperature (the engine coolant
temperature gauge indicator will be
near the center of the normal area
between H and C).
2. While the engine idles, turn the
steering wheel left and right several
times.
3. Turn the engine off.
2004 Expedition(exd)
Owners Guide (post-2002-fmt)
USA English(fus)
Maintenance and Specifications
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Fluid Ford Part
NameApplication Capacity
Power steering
fluidMotorcraft
MERCONAT FAll Fill to line on
reservoir
Transmission
fluid
1Motorcraft
MERCONV
AT F4R70/75 E-W 13.1L
(13.9 quarts)2
Transfer case
fluidMotorcraft
MERCONAT F4x4 vehicles 1.9L
(2.0 quarts)
Engine coolant
3Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)4.6L V8 engine
with 1 row
radiator19.0L
(20.1 quarts)
5.4L V8 engine
with 1 row
radiator21.0L
(22.2 quarts)
4.6L V8 engine
with 1 row
radiator and aux
rear heat21.0L
(22.2 quarts)
5.4L V8 engine
with 1 row
radiator and aux
rear heat23.0L
(24.3 quarts)
Front axle
lubricantMotorcraft SAE
75W-90 Fuel
Efficient High
Performance
Synthetic Rear
Axle Lubricant4x4 vehicles 1.8-2.0L
(3.5-3.7 pints)
2004 Expedition(exd)
Owners Guide (post-2002-fmt)
USA English(fus)
Maintenance and Specifications
326

ItemFord part
nameFord part
numberFord
specification
Driveshaft, slip
spline, double
Cardan joint
center ballPremium Long
Life GreaseXG-1-K or
XG-1-C or
XG-1-TESA-M1C75-B
Engine coolant Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)VC-7–A WSS-M97B51-A1
Engine oil Motorcraft SAE
5W-20 Premium
Synthetic Blend
Motor Oil
Motorcraft SAE
5W-20 Super
Premium Motor
Oil (Canada)XO-5W20-QSP
(US)
CXO-5W20–
LSP12 (Canada)WSS-M2C153-H
and API
Certification
Mark
4x4 front wheel
bearings, 4x4
spindle needle
bearings, spindle
thrust bearings
& front drive
axle u-joint/slip
splineHigh
Temperature
4x4 Front Axle
& Wheel Bearing
GreaseE8TZ-19590-A ESA-M1C198-A
Automatic
transmission
(4R70/75 E-W)
1
Motorcraft
MERCONV
AT FXT-5-QM
MERCONV
Power steering
fluidMotorcraft
MERCONAT FXT-2-QDX MERCON
2004 Expedition(exd)
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Maintenance and Specifications
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Interior style
Cell phone holders
Electrochromatic compass/temperature interior mirrors
Floor mats
Interior trim kits
Leather wrapped steering wheels
Scuff plates
Lifestyle
Bike racks
Cargo organization and management
Engine block heaters and blankets
Rear seat entertainment systems
Towing mirrors
Trailer hitches, wiring harnesses and accessories
Peace of mind
Airbag anti-theft locks
First aid and safety kits
Full vehicle covers
Locking gas cap
Navigation systems
Remote start
Vehicle security systems
For maximum vehicle performance, keep the following information in
mind when adding accessories or equipment to your vehicle:
•When adding accessories, equipment, passengers and luggage to your
vehicle, do not exceed the total weight capacity of the vehicle or of
the front or rear axle (GVWR or GAWR as indicated on the Safety
Compliance Certification label). Consult your dealer for specific weight
information.
•The Federal Communications Commission (FCC) and Canadian Radio
Telecommunications Commission (CRTC) regulate the use of mobile
communications systems—such as two-way radios, telephones and
theft alarms - that are equipped with radio transmitters. Any such
2004 Expedition(exd)
Owners Guide (post-2002-fmt)
USA English(fus)
Accessories
337

waxing .....................................275
wheels ......................................276
wiper blades ............................278
Compass, electronic ..................117
calibration ...............................118
set zone adjustment .......118, 120
Console ......................................129
overhead ..........................101–103
Controls
power seat ...............................147
steering column ......................111
Coolant
checking and adding ..............290
refill capacities ................294, 325
specifications ..................328, 331
Cruise control
(see Speed control) ..................108
Customer Assistance ................239
Ford accessories
for your vehicle ......................279
Ford Extended Service Plan .268
Getting assistance outside
the U.S. and Canada ..............272
Getting roadside assistance ...239
Getting the service
you need .................................266
Ordering additional
owner’s literature ...................273
The Dispute Settlement
Board .......................................268
Utilizing the Mediation/
Arbitration Program ...............271
D
Daytime running lamps
(see Lamps) ................................88
Defrost
rear window ..............................86Dipstickautomatic transmission fluid....307
engine oil .................................285
Doors
lubricant specifications ..........328
Driveline universal joint
and slip yoke .............................309
Driving under special
conditions ..................214, 222, 225
sand .........................................224
snow and ice ...........................226
through water .................224, 228
E
Electronic message center .......119
Emergencies, roadside
jump-starting ..........................258
Emission control system ..........304
Engine ........................................331
cleaning ...................................276
coolant .....................................290
fail-safe coolant ......................295
idle speed control ...................288
lubrication specifications ......328,
331
refill capacities ........................325
service points ..................283–284
starting after a collision .........240
Engine block heater .................200
Engine oil ..................................285
change oil soon warning,
message center .......................285
checking and adding ..............285
dipstick ....................................285
filter, specifications ........287, 325
recommendations ...................287
refill capacities ........................325
specifications ..................328, 331
Exhaust fumes ..........................200
2004 Expedition(exd)
Owners Guide (post-2002-fmt)
USA English(fus)
Index
340

Oil (see Engine oil) ..................285
P
Panic alarm feature,
remote entry system ................134
Parking brake ............................202
Parts (see Motorcraft parts) ....325
Pedals (see Power
adjustable foot pedals) .............108
Power adjustable foot pedals ...108
Power distribution box
(see Fuses) ...............................243
Power door locks ......................132
Power point ...............................103
Power steering ..................203–204
fluid, checking and adding ....306
fluid, refill capacity ................325
fluid, specifications .........328, 331
Power Windows .........................105
Preparing to drive
your vehicle ...............................207
R
Radio ............................................17
Rear window defroster ...............86
Relays ........................................242
Remote entry system .......133–134
illuminated entry ....................137
locking/unlocking
doors ........................132–134, 138
opening the trunk ...................134
panic alarm .............................134
replacement/additional
transmitters .............................137
Reverse sensing system ...........214Roadside assistance ..................239
Roof rack ...................................131
S
Safety Belt Maintenance ..........174
Safety belts (see Safety
restraints) ..........160, 163–166, 168
Safety Canopy ...........................179
Safety defects, reporting ..........274
Safety restraints ........160, 163–168
belt minder .............................170
extension assembly ................173
for adults .........................164–166
for children .....................182–183
lap belt ....................................168
safety belt maintenance .........174
warning light and chime..169–170
Safety seats for children ..........186
Seat belts
(see Safety restraints) .............160
Seats ..........................................145
child safety seats ....................186
climate control ........................149
memory seat ...................135, 148
SecuriLock passive
anti-theft system ...............141–143
Servicing your vehicle ..............281
Snowplowing .................................7
Spare tire (see
Changing the Tire) ...................253
Spark plugs,
specifications .....................325, 331
Special notice
utility-type vehicles ....................7
Specification chart,
lubricants ...........................328, 331
2004 Expedition(exd)
Owners Guide (post-2002-fmt)
USA English(fus)
Index
343