brake FORD EXPEDITION EL 2016 Repair Manual

•Avoid using speed control in hillyterrain.
•Do not rest your foot on the brakepedal while driving.
•Avoid carrying unnecessary weight.
•Avoid adding particular accessories toyour vehicle (e.g. bug deflectors,rollbars/light bars, running boards, skiracks).
•Avoid driving with the wheels out ofalignment.
DRIVING THROUGH WATER
WARNING
Do not drive through flowing or deepwater as you may lose control of yourvehicle.
Note:Driving through standing water cancause vehicle damage.
Note:Engine damage can occur if waterenters the air filter.
Before driving through standing water,check the depth. Never drive through waterthat is higher than the bottom of the wheelhubs.
When driving through standing water, drivevery slowly and do not stop your vehicle.Your brake performance and traction maybe limited. After driving through water andas soon as it is safe to do so:
•Lightly press the brake pedal to dry thebrakes and to check that they work.
•Check that the horn works.
•Check that the exterior lights work.
•Turn the steering wheel to check thatthe steering power assist works.
FLOOR MATS
WARNINGS
Always use floor mats that aredesigned to fit the foot well of yourvehicle. Only use floor mats thatleave the pedal area unobstructed. Onlyuse floor mats that are firmly secured toretention posts so that they cannot slip outof position and interfere with the pedalsor impair safe operation of your vehicle inother ways.
Pedals that cannot move freely cancause loss of vehicle control andincrease the risk of serious personalinjury.
Always make sure that the floormats are properly attached to theretention posts in the carpet that aresupplied with your vehicle. Floor mats mustbe properly secured to both retention poststo make sure mats do not shift out ofposition.
Never place floor mats or any othercovering in the vehicle foot well thatcannot be properly secured toprevent them from moving and interferingwith the pedals or the ability to control thevehicle.
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Driving HintsE176913

Canadian roadside coverage and benefitsmay differ from the U.S. coverage. If yourequire more information, please refer tothe coverage section of your warrantyguide, call us in Canada at1-800-665-2006, or visit our website atwww.ford.ca.
Sykes Assistance Services Corporationadministers the Roadside Assistanceprogram. You must receive coveredservices in Canada or the continentalUnited States. Coverage extends tovehicles that use public, non-seasonal,annually traveled roadways. RoadsideAssistance coverage does not extend tovehicles involved in cross-country driving,logging, autocross and any other form ofoff-road use. Well maintained roads andsurfaces help ensure safe travel for thesupplier, and allow their representativesto perform service as per the standardoperating procedures.
In Remote Locations
If our supplier cannot take your vehicle byroad to the nearest authorized dealership,transportation by rail or water may benecessary. The program covers a tow tothe dock or rail terminal and also to thedealership at the end of the trip.
For rail or water transportation, however,contact your authorized dealer to confirmif you are eligible for additional coveragebefore you authorize or pay for the service.
Call Ford Roadside Assistance at1-800-665-2006 for additionalinformation.
HAZARD WARNING FLASHERS
Note:If used when the vehicle is notrunning, the battery will lose charge. Theremay be insufficient power to restart yourvehicle.
The hazard warning button islocated on the instrument panel.Use it when your vehicle iscreating a safety hazard for othermotorists.
•Press the button to turn on the hazardwarning function, and the front andrear direction indicators will flash.
•Press the button again to turn themoff.
FUEL SHUTOFF
WARNING
Failure to inspect and, if necessary,repair fuel leaks after a collision mayincrease the risk of fire and seriousinjury. Ford Motor Company recommendsthat the fuel system be inspected by anauthorized dealer after any collision.
In the event of a moderate to severecollision, this vehicle includes a fuel pumpshutoff feature that stops the flow of fuelto the engine. Not every impact will causea shutoff.
Should your vehicle shut off after acollision, you may restart your vehicle. Forvehicles equipped with a key system:
1. Switch off the ignition.
2. Switch on the ignition.
3. Repeat Steps 1 and 2 to re-enable thefuel pump.
For vehicles equipped with a push buttonstart system:
1. Press the START/STOP button toswitch off the ignition.
2. Press the brake pedal and press theSTART/STOP button to switch on theignition.
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Roadside Emergencies

3.Remove your foot from the brake pedaland press the START/STOP buttonto switch off the ignition.
4. You can either attempt to start theengine by pressing the brake pedal andthe START/STOP button, or switchon the ignition only by pressing theSTART/STOP button withoutpressing the brake pedal. Both waysre-enable the fuel system.
Note:When you try to restart your vehicleafter a fuel shutoff, the vehicle makes surethat various systems are safe to restart.Once your vehicle determines that thesystems are safe, then the vehicle will allowyou to restart.
Note:In the event that your vehicle doesnot restart after your third attempt, contactan authorized dealer.
JUMP STARTING THE VEHICLE
WARNINGS
Batteries normally produce explosivegases which can cause personalinjury. Therefore, do not allowflames, sparks or lighted substances tocome near the battery. When working nearthe battery, always shield your face andprotect your eyes. Always provide correctventilation.
Keep batteries out of reach ofchildren. Batteries contain sulfuricacid. Avoid contact with skin, eyes orclothing. Shield your eyes when workingnear the battery to protect against possiblesplashing of acid solution. In case of acidcontact with skin or eyes, flushimmediately with water for a minimum of15 minutes and get prompt medicalattention. If acid is swallowed, call aphysician immediately.
Use only adequately sized cableswith insulated clamps.
Preparing Your Vehicle
Do not attempt to push-start yourautomatic transmission vehicle.
Note:Attempting to push-start a vehiclewith an automatic transmission may causetransmission damage.
Note:Use only a 12-volt supply to start yourvehicle.
Note:Do not disconnect the battery of thedisabled vehicle as this could damage thevehicle electrical system.
Park the booster vehicle close to the hoodof the disabled vehicle, making sure thetwo vehicles do not touch.
Connecting the Jumper Cables
WARNINGS
Do not attach the cables to fuel lines,engine rocker covers, the intakemanifold or electrical componentsas grounding points. Stay clear of movingparts. To avoid reverse polarityconnections, make sure that you correctlyidentify the positive (+) and negative (-)terminals on both the disabled and boostervehicles before connecting the cables.
Do not attach the end of the positivecable to the studs or L-shaped eyeletlocated above the positive (+)terminal of your vehicle’s battery. Highcurrent may flow through and causedamage to the fuses.
Do not connect the end of thesecond cable to the negative (-)terminal of the battery to be jumped.A spark may cause an explosion of thegases that surround the battery.
Note:In the illustration, the bottom vehiclerepresents the booster vehicle.
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Roadside Emergencies

Protected componentsFuse amp ratingFuse or relay number
Electronic cooling fan.Relay6
Rear window defroster.Relay7Heated mirror relay.
Electronic cooling fan.Relay8
Run/start relay.Relay9
Power distribution box relay.Relay10
Power running boards.40A*11Heated seats.
Run/start relay.40A*12
Starter relay.30A*13
Electronic cooling fan.50A*14
Not used.—15
Electronic fan.50A*16
Not used.—17
Trailer brake.30A*18
Power point (console).20A*19
4x4 module HAT 2.20A*20
Trailer tow module.30A*21
Passenger power seat.30A*22
Air conditioner clutch relay.Relay23
Trailer tow park lamp relay.Relay24
Not used.—25
ALT sensor.10A**26
4x4 module HAT 1.20A**27
Trailer tow park lamp relay.25A**28
Integrated wheel end solenoid.10A**29
Air conditioner clutch relay.10A**30
Trailer tow back up lamp.15A**31
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Fuses

Protected componentsFuse amp ratingFuse or relay number
Blower motor relay.40A*32
110-volt AC power point.40A*33
Auxiliary blower motor.30A*34
Powertrain control module relay.50A*35
Power liftgate.30A*36
Not used.—37
Not used.—38
Trailer tow backup lamps relay.Relay39
Electronic fan 2 relay.Relay40
Powertrain control module keep-alivepower.10A**41
Run/start relay.5A**42
Brake on/off switch.10A**43
Fuel pump relay.20A**44
Not used (spare).10A**45
Front/rear washer pump.15A**46
Rear wiper motor.30A*47
Trailer tow module.40A*48
Not used.—49
Front wiper motor relay.30A*50
Rear window defroster and heated mirrorrelay.40A*51
Anti-lock brake system run/start feed.10A**52
Powertrain control module ISP.5A**53
Power steering.5A**54
Not used.—55
Passenger compartment fuse panel run/start feed.30A**56
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Fuses

Protected componentsFuse amp ratingFuse or relay number
Blower motor run/start.5A**57
Not used.—58
Heated mirrors.15A**59
Not used.—60
Not used.—61
Not used.—62
Electronic fan.25A*63
Moonroof.30A*64
Not used.—65
Auxiliary power point (rear of centerconsole).20A*66
Front row climate controlled seats.40A*67
Anti-lock brake system valves.30A*68
Anti-lock brake system pump.60A*69
Third row power fold seat.30A*70
Auxiliary power point/cigar lighter.20A*71
Auxiliary power point (right rear quarterpanel).20A*72
Rear seat climate module.20A*73
Driver power seat.30A*74
Vehicle power 1 – powertrain controlmodule.25A**75
Vehicle power 2 – powertrain controlmodule.20A**76
Vehicle power 4 – ignition coils.20A**77
Not used.—78
Vehicle power 3 – powertrain controlmodule.15A**79
Not used.—80
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Fuses

Protected componentsFuse amp ratingFuse or relay number
SYNC.10A9Power lift gate.Electric finish panel.Display.
Run accessory relay.10A10
Passive entry/start module.10A11
Interior lighting.15A12Puddle lamps.
Right turn and stop/turn signals.15A13
Left turn and stop/turn signals.15A14
Reverse lamp.15A15Center high mount stop lamp.EC mirror.
Right front low beam.10A16
Left front low beam.10A17
Brake shift interlock/start button LED/keypad illumination.10A18
Third row power folding seat.Passive entry touch start.
Not used.—19
Lock/unlock relays.20A20
Not used.—21
Horn.20A22
Steering wheel control module.15A23Cluster.
Adjustable pedals/power adjustablecolumn.15A24
Datalink.
Liftgate release decklid.15A25Liftglass release motor.
Push to start switch.5A26
Passive entry/start module.20A27
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Fuses

Protected componentsFuse amp ratingFuse or relay number
Ignition switch.15A28Key inhibit switch.
Radio.20A29GPS.
Front park lamps.15A30
Trailer brake on/off.5A31
Power vent.15A32Rear windows.Power inverter.
CCD suspension module.10A33
Rear park assist.10A34Rear camera.BLIS.Heated seat.
Climate module.5A35O/D switch.
Not used.—36
4X4 module.10A37
EC mirror.10A38Moonroof.DVD.AM/FM radio.
Left and right front high beams.15A39
Rear park/tail lamps.10A40
Restraints control module.7.5A41
Not used.—42
Not used.—43
Not used.—44
Not used (spare).5A45
Climate control.10A46
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Fuses

GENERAL INFORMATION
Have your vehicle serviced regularly to helpmaintain its roadworthiness and resalevalue. There is a large network ofauthorized dealers that are there to helpyou with their professional servicingexpertise. We believe that their speciallytrained technicians are best qualified toservice your vehicle properly and expertly.They are supported by a wide range ofhighly specialized tools developedspecifically for servicing your vehicle.
If your vehicle requires professional service,an authorized dealer can provide thenecessary parts and service. Check yourwarranty information to find out whichparts and services are covered.
Use only recommended fuels, lubricants,fluids and service parts conforming tospecifications. Motorcraft® parts aredesigned and built to provide the bestperformance in your vehicle.
Precautions
•Do not work on a hot engine.
•Make sure that nothing gets caught inmoving parts.
•Do not work on a vehicle with theengine running in an enclosed space,unless you are sure you have enoughventilation.
•Keep all open flames and other burningmaterial (such as cigarettes) awayfrom the battery and all fuel relatedparts.
Working with the Engine Off
1.Set the parking brake and shift to park(P).
2. Switch off the engine.
3. Block the wheels.
Working with the Engine On
WARNING
To reduce the risk of vehicle damageand/or personal burn injuries, do notstart your engine with the air cleanerremoved and do not remove it while theengine is running.
1.Set the parking brake and shift to park(P).
2. Block the wheels.
OPENING AND CLOSING THE
HOOD
1.Inside the vehicle, pull the hood releasehandle located under the left hand sideof the instrument panel.
2. Go to the front of your vehicle andlocate the secondary release leverunder the front of the hood near thecenter of your vehicle.
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MaintenanceE166491

Engine oil filler cap. See Engine Oil Check (page 245).C.
Engine oil dipstick. See Engine Oil Dipstick (page 245).D.
Brake fluid reservoir. See Brake Fluid Check (page 251).E.
Engine coolant reservoir. See Engine Coolant Check (page 247).F.
Air filter assembly. See Changing the Engine Air Filter (page 262).G.
Power distribution box. See Fuses (page 234).H.
ENGINE OIL DIPSTICK
MINA
MAXB
ENGINE OIL CHECK
1. Make sure that your vehicle is on levelground.
2. Switch the engine off and wait 15minutes for the oil to drain into the oilpan.
3. Set the parking brake and ensure thegearshift is in park (P).
4. Open the hood. Protect yourself fromengine heat.
5.Locate and carefully remove the engineoil level dipstick. See Under HoodOverview (page 244).
6. Wipe the dipstick clean. Insert thedipstick fully, then remove it again.
•If the oil level is between the lowerand upper holes, the oil level isacceptable. DO NOT ADD OIL.
•If the oil level is below the lowerhole, add enough oil to raise thelevel within the lower and upperholes.
•Oil levels above the upper hole maycause engine damage. Some oilmust be removed from the engineby an authorized dealer.
7. Put the oil level dipstick back into theoil dipstick tube and ensure it is fullyseated.
Adding Engine Oil
Note:Do not remove the filler cap whenthe engine is running.
Note:Do not remove the engine oil leveldipstick when the engine is running.
Note:Do not add oil further than the MAXmark. Oil levels above the MAX mark maycause engine damage.
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MaintenanceE161560
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