FORD EXPLORER 1996 2.G Owners Manual

Servicing Your Explorer
401
*
[SV49800(ALL)02/92]
Never use a metal exhaust collector when you service your
vehicle. If the metal collector contacts any of your vehicle's
plastic trim or bumper parts they could melt or deform.
*
[SV49900(ALL)01/95]
Do not drive your vehicle if it does not operate properly. See
your dealer if the engine runs on for more than five seconds
after you shut it off or if it misfires, surges, stalls, or backfires.
%*
[SV50000(ALL)05/95]
Information about your vehicle's emission control system is on
the Vehicle Emission Control Information decal located on or
near the engine. This decal identifies engine displacement and
gives some tune-up specifications.
%*
[SV51475(ALL)07/95]
Readiness for Inspection/Maintenance Testing
*
[SV51480(ALL)07/95]
In some localities it may become a legal requirement to pass an
Inspection/Maintenance (I/M) test of the On-Board Diagnostic
(OBD) II system. If the vehicle's powertrain system or its battery
has just been serviced, the OBD II system is reset to a not ready
for I/M testing condition. To prepare for I/M testing, the law
specifies a ªneed for additional mixed city and highway driving
to complete the checkº of the OBD II system. As soon as all of
the OBD II system checks are successfully completed, the OBD
II system is set to the ready condition. The amount of driving
required to reach the ready condition varies with individual
driving patterns. To complete this requirement in the minimum
amount of time, refer to the OBD II Drive Cycle defined below.
If the vehicle owner cannot or does not want to do the
additional driving required by law, a service center can perform
this drive cycle as it would any other type of repair work.
*
[SV51485(ALL)09/95]
OBD II Drive Cycle
*
[SV51490(ALL)06/95]
The following steps must be run in the order shown. If any
steps are interrupted, repeat the preceding step. Any safe
driving mode is acceptable between steps.
*
[SV51495(ALL)06/95]
Always drive vehicle in safe manner according to traffic
conditions and obey all traffic laws.
File:15unsvx.ex
Update:Thu Feb 29 09:20:34 1996

402
*
[SV51500(ALL)07/95]
The engine must be warmed up and at operating temperature
before proceeding with the drive modes of the following OBD II
Drive Cycle.
*
[SV51505(ALL)06/95]1.
Start the engine. Drive or idle (in neutral) the vehicle for 4
minutes.
[SV51510(ALL)05/95]2.
Idle the vehicle in drive (neutral for automatic transmissions)
for 40 seconds.
[SV51515(ALL)05/95]3.
Accelerate the vehicle to 45 mph (72 km/h) (for manual
transmissions upshift from 1st to 5th gear, but hold in 2nd
for at least 5 seconds) at 1/4 to 1/2 throttle for 10 seconds.
*
[SV51520(ALL)05/95]4.
Drive the vehicle with a steady throttle at 45 mph
(72 km/h) (manual transmissions use 5th gear) for 30
seconds.
*
[SV51525(ALL)08/95]5.
Idle the vehicle in drive (neutral for manual transmissions)
for 40 seconds.
*
[SV51530(ALL)05/95]6.
Continue to drive the vehicle in city traffic at speeds
between 25 and 40 mph (40-64 km/h) (manual transmissions
primarily drive vehicles in 3rd and 4th gear when possible)
for 15 minutes. During the 15 minute drive cycle the
following modes must be achieved:
[SV51535(ALL)05/95]
a. at least 5 stop and idle modes at 10 seconds each.
[SV51540(ALL)05/95]
b. acceleration from idles at 1/4 to 1/2 throttle position, and
[SV51545(ALL)05/95]
c. choose three different speeds to do 1.5 minute steady state
throttle drives.
File:15unsvx.ex
Update:Thu Feb 29 09:20:34 1996

Servicing Your Explorer
403
[SV51550(ALL)06/95]7.
Accelerate the vehicle up to between 45 and 60 mph
(72-97 km/h) (manual transmissions upshift to 5th gear).
This should take approximately 8 seconds.
*
[SV51555(ALL)05/95]8.
Drive vehicle and hold the throttle steady at the selected
speed between 45 and 60 mph (72-97 km/h) (manual
transmissions use 5th gear) for approximately 5 minutes.
*
[SV51560(ALL)05/95]9.
Drive the vehicle for 5 minutes at varying speeds between 45
and 60 mph (72-97 km/h) (manual transmissions use 5th
gear).
*
[SV51565(ALL)05/95]10.
Bring the vehicle back to idle. Idle in drive (manual
transmissions use 5th gear) for 40 seconds.
*
[SV51570(ALL)07/95]11.
OBD II drive cycle has been completed. Vehicle can be
turned off when convenient.
File:15unsvx.ex
Update:Thu Feb 29 09:20:34 1996

404
*
[SV51575(ALL)07/95]
Refill Capacities, Motorcraft Parts, and
Lubricant Specifications
[SV52050( X)12/95]
thirty-two pica
chart:0090164-CFile:15unsvx.ex
Update:Thu Feb 29 09:20:34 1996

Servicing Your Explorer
405
%*
[SV52800(ALL)05/95]
Motorcraft Parts
[SV53150( X)06/95]
18 pica chart:0090205-AFile:15unsvx.ex
Update:Thu Feb 29 09:20:34 1996

406
%*
[SV53500(ALL)05/95]
Lubricant Specifications
[SV54250( X)10/95]
thirty-two pica
chart:0090113-BFile:15unsvx.ex
Update:Thu Feb 29 09:20:34 1996

Servicing Your Explorer
407
[SV54350( X)03/95]
thirty pica
chart:0090114-AFile:15unsvx.ex
Update:Thu Feb 29 09:20:34 1996

408
[SV54425( X)03/95]
twenty pica
chart:0090115-A%*
[SV56000(ALL)01/95]
Vehicle Storage
*
[SV56100(ALL)01/95]
Maintenance Tips
*
[SV56150(ALL)01/95]
If you plan on storing your vehicle for an extended period of
time (60 days or more), refer to the following maintenance
recommendations to ensure your vehicle stays in good operating
condition.
*
[SV56200(ALL)01/95]
General
*
[SV56300(ALL)01/95]
n
Store all vehicles in a dry, ventilated place.
*
[SV56400(ALL)01/95]
n
Protect from sunlight, if possible.
File:15unsvx.ex
Update:Thu Feb 29 09:20:34 1996

Servicing Your Explorer
409
*
[SV56500(ALL)01/95]
n
If vehicles are stored outside, they require regular
maintenance to protect against rust and damage.
*
[SV56600(ALL)01/95]
Body
*
[SV56700(ALL)01/95]
n
Wash vehicle thoroughly to remove dirt, grease, oil, tar or
mud from exterior surfaces, rear wheel housing and
underside of front fenders.
*
[SV56800(ALL)01/95]
n
Periodically wash vehicles stored in exposed locations.
*
[SV56900(ALL)01/95]
n
Touch-up raw or primed metal to prevent rust.
*
[SV57000(ALL)01/95]
n
Cover chrome and stainless steel parts with a thick coat of
auto wax to prevent discoloration. Re-wax as necessary when
the vehicle is washed.
*
[SV57100(ALL)04/95]
n
Lubricate all hood, door and trunk lid hinges and latches
with a light grade oil.
*
[SV57200(ALL)01/95]
n
Cover interior soft trim to prevent fading.
*
[SV57300(ALL)01/95]
n
Keep all rubber parts free from oil and solvents.
%*
[SV57350(ALL)01/95]
Engine
*
[SV57400(ALL)01/95]
n
Start engine every 15 days. Run at fast idle until it reaches
normal operating temperature.
*
[SV57500(ALL)01/95]
n
With your foot on the brake, shift through all the gears
while the engine is running.
%*
[SV57600(ALL)01/95]
Fuel system
%*
[SV57700(ALL)07/94]
n
Fill fuel tank with high-quality unleaded fuel until the first
automatic shutoff of the fuel pump nozzle.
*
[SV57900(ALL)03/95]
NOTE: During extended periods of vehicle storage (60 days or
more), fuel may deteriorate due to oxidation. This can
damage rubber and other polymers in the fuel system
and may also clog small orifices.
File:15unsvx.ex
Update:Thu Feb 29 09:20:34 1996

410
*
[SV58000(ALL)01/95]
Ford Gas Stabilizer should be added whenever actual or
expected storage periods exceed 60 days. Follow the instructions
on the label. The vehicle should then be operated at idle speed
to circulate the additive throughout the fuel system.
*
[SV58100(ALL)01/95]
A volatile corrosion inhibitor added to the fuel system will
protect the fuel system's inner surfaces from corrosion. Follow
the instructions packaged with the product.
%*
[SV58200(ALL)01/95]
Cooling system
*
[SV58300(ALL)01/95]
n
Protect against freezing temperatures.
%*
[SV58400(ALL)01/95]
Battery
*
[SV58500(ALL)01/95]
n
Check and recharge as necessary.
*
[SV58600(ALL)01/95]
n
Keep connections clean and covered with a light coat of
grease.
%*
[SV58700(ALL)01/95]
Brakes
*
[SV58800(ALL)01/95]
n
Make sure brakes and parking brake are fully released.
%*
[SV58900(ALL)01/95]
Tires
*
[SV59000(ALL)05/95]
n
Maintain recommended air pressure.
*
[SV59100(ALL)01/95]
Miscellaneous
*
[SV59200(ALL)01/95]
n
Make sure all linkages, cables, levers and clevis pins under
vehicle are covered with grease to prevent rust.
*
[SV59300(ALL)03/95]
n
Move vehicles at least 25 feet (8 m) every 15 days to
lubricate working parts and prevent corrosion.
File:15unsvx.ex
Update:Thu Feb 29 09:20:34 1996