brake FORD EXPLORER 1998 2.G Service Manual

IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT
4.0L EFI engine
1. Windshield washer fluid reservoir
2. Engine oil fill cap
3. Transmission fluid dipstick (automatic transmission only)
4. Engine oil dipstick
5. Power steering fluid reservoir
6. Brake fluid reservoir
7. Clutch fluid reservoir (manual transmission only)
8. Battery
9. Air filter assembly
10. Engine coolant reservoir
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4.0L SOHC engine
1. Windshield washer fluid reservoir
2. Transmission fluid dipstick
3. Engine oil fill cap
4. Engine oil dipstick
5. Brake fluid reservoir
6. Battery
7. Power steering fluid reservoir
8. Air filter assembly
9. Engine coolant reservoir
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13425
867
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5.0L engine
1. Engine coolant reservoir
2. Windshield washer fluid reservoir
3. Engine oil fill cap
4. Automatic transmission fluid dipstick
5. Brake fluid reservoir
6. Battery
7. Power steering fluid reservoir
8. Engine oil dipstick
9. Air filter assembly
ENGINE OIL
Checking the engine oil
Check the engine oil each time you fuel your vehicle.
1. Make sure the vehicle is on level ground.
2. Turn the engine off and wait a few minutes for the oil to drain into the
oil pan.
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23
6
54
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3. Set the parking brake and ensure the gearshift is securely latched in P
(Park) (automatic transmissions) or 1 (First) (manual transmissions).
4. Open the hood. Protect yourself from engine heat.
5. Locate and carefully remove the engine oil level indicator (dipstick).
²4.0L engines
²5.0L engine
6. Wipe the indicator clean. Insert the indicator fully, then remove it
again.
ADD 1 QTFULL
MAX MIN
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BRAKE FLUID
Checking and adding brake fluid
Brake fluid should be checked and
refilled as needed at least once each
year:
1. Clean the reservoir cap before
removal to prevent dirt or water
from entering the reservoir.
2. Visually inspect the fluid level.
3. If necessary, add brake fluid until
the level reaches MAX. Do not fill
above this line.
4. Use only a DOT 3 brake fluid
certified to meet Ford specifications.
Refer toLubricant specifications
in theCapacities and
specificationschapter.
Brake fluid is toxic.
If you use a brake fluid that is not DOT 3, you will cause
permanent damage to your brakes.
MAX
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Do not let the reservoir for the master cylinder run dry. This
may cause the brakes to fail.
CLUTCH FLUID (IF EQUIPPED)
During normal operation, the fluid level in the clutch reservoir will slowly
rise. If the fluid level drops, maintain the fluid level at the step in the
reservoir.
Use only a DOT 3 brake fluid designed to meet Ford specifications. Refer
toCapacities and specifications.
1. Clean the reservoir cap before
removal to prevent dirt and water
from entering the reservoir.
2. Remove cap.
3. Add fluid until the level reaches
the FULL line.
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An overfill condition of transmission fluid may cause shift and/or
engagement concerns and/or possible damage.
Do not drive the vehicle if the fluid
level is below the bottom hole on
the dipstick and outside
temperatures are above 10ÉC (50ÉF)
(see figure to the right).
Your transmission does not use up fluid. However, it is recommended
that you check the transmission fluid at least twice a year. The fluid level
should be checked if the transmission is not working properly, i.e., if the
transmission slips or shifts slowly or if you notice some sign of fluid
leakage.
Transmission fluid should be checked at normal operating temperatures
66ÉC-77ÉC (150ÉF-170ÉF) on a level surface. The normal operating
temperature can be reached after approximately 32 km (20 miles) of
driving.
The transmission fluid should be in
this range if at normal operating
temperature (66ÉC-77ÉC
[150ÉF-170ÉF]) (see figure to the
right).
The transmission fluid should be in
this range if at room temperature
(10ÉC-35ÉC [50ÉF-95ÉF]) (see figure
to the right).
If your vehicle has been operated for an extended period at high speeds,
in city traffic during hot weather or pulling a trailer, the vehicle should
be turned off for about 30 minutes to allow the fluid to cool before
checking.
1. Park the vehicle on a level surface and engage the parking brake.
DON’T ADD IF IN CROSSHATCH AREA
DON’T ADD IF IN CROSSHATCH AREA
DON’T ADD IF IN CROSSHATCH AREA
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2. With the parking brake engaged
and your foot on the brake pedal,
start the engine and move the
gearshift lever through all of the
gear ranges. Allow sufficient time
for each gear to engage.
3. Latch the gearshift lever in P
(Park) and leave the engine running.
4. Remove the dipstick, wiping it clean with a clean, dry lint free rag.
5. Install the dipstick making sure it is fully seated in the filler tube.
6. Remove the dipstick and inspect the fluid level. The fluid level should
be within the top hole area on the dipstick.
7. If necessary, add fluid in 250ml (1/2 pint) increments through the filler
tube until the level is correct.
8. If an overfill occurs, excess fluid should be removed by a qualified
technician.
An overfill condition of transmission fluid may cause shift and/or
engagement concerns and/or possible damage.
If the fluid level is above the
crosshatch (hot operating range)
area after driving the vehicle for
approximately 30 km (20 miles),
excess transmission fluid should be
removed by a qualified technician.
DON'T ADD IF IN CROSSHATCHED AREA • CHECK WHEN HOT IDLING IN PARK
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Make sure that all replacement tires are of the same size, type,
load-carrying capacity and tread design (e.g., ``All Terrain'', etc.),
as originally offered by Ford.
Failure to follow these precautions may adversely affect the
handling of the vehicle and make it easier to lose control and roll
over.
Tires that are larger or smaller than your vehicle's original tires may also
affect the accuracy of your speedometer.
USING SNOW TIRES AND TRACTION DEVICES
Snow tires must be the same size and grade as the tires you
currently have on your vehicle.
The tires on your vehicle have all-weather treads to provide traction in
rain and snow. However, in some climates, using snow tires and traction
devices may be necessary. Ford offers tire cables as a Ford approved
accessory and recommends use of these or their equivalents. See your
dealer or qualified service technician for more information on tire cables
for your vehicle.
Follow these guidelines when using snow tires and traction devices:
²Do not use tire chains on aluminum wheels. Chains may chip the
wheels.
²Install cables securely, verifying that the cables do not touch any
wiring, brake lines or fuel lines.
²Drive cautiously. If you hear the cables rub or bang against the
vehicle, stop and retighten them. If this does not work, remove the
cables to prevent vehicle damage.
²Avoid overloading your vehicle.
²Remove the tire cables when they are no longer needed.
²Do not use cables on dry roads.
²The suspension insulation and bumpers will help prevent vehicle
damage. Do not remove these components from the vehicle when
using snow tires and traction devices.
²Do not exceed 48 km/h (30 mph) with tire cables on your vehicle.
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the Vehicle Emission Control Information Decal located on or near the
engine. This decal identifies engine displacement and gives some tune up
specifications.
Please consult your ``Warranty Guide'' for complete emission warranty
information.
Readiness for inspection/maintenance (I/M) testing
In some localities, it may be a legal requirement to pass an I/M test of
the on-board diagnostic (OBD-II) system. If your ``check engine/service
engine soon'' light is on, reference the applicable light description in the
Warning Lights and Chimessection of your owners guide. Your vehicle
may not pass the I/M test with the ``check engine/service engine soon''
light on.
If the vehicle's powertrain system or its battery has just been serviced,
the OBD-II system is reset to a ``not ready for I/M test'' condition. To
ready the OBD-II system for I/M testing, a minimum of 30 minutes of city
and highway driving is necessary as described below:
²First, at least 10 minutes of driving on an expressway or highway.
²Next, at least 20 minutes driving in stop and go, city type traffic with
at least four idle periods.
Allow the vehicle to sit for at least eight hours without starting the
engine. Then, start the engine and complete the above driving cycle. The
engine must warm up to its normal operating temperature. Once started,
do not turn off the engine until the above driving cycle is complete.
EXTERIOR BULBS
Replacing exterior bulbs
Check the operation of the following lamps frequently:
²headlamps
²foglamps
²high-mount brakelamp
²brakelamps
²turn signals
²license plate lamp
²tail lamps
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