manual transmission FORD EXPLORER 2002 3.G Owners Manual

One time disable
Anytime the safety belt is buckled and then unbuckled during an ignition
ON cycle, Belt Minder will be disabled for that ignition cycle only.
Deactivating/activating the belt minder feature
Read steps1-9thoroughly before proceeding with the
deactivation/activation programming procedure.
The Belt Minder feature can be deactivated/activated by performing the
following procedure:
Before following the procedure, make sure that:
²the parking brake is set
²the gearshift is in P (Park) (automatic transmission) or the neutral
position (manual transmission).
²the ignition switch is in the OFF position
²all vehicle doors are closed
²the driver's safety belt is unbuckled
²the parklamps/headlamps are in OFF position (If vehicle is equipped
with Autolamps, the Autolamps featureMUSTbe turned off.)
To reduce the risk of injury, do not deactivate/activate the Belt
Minder feature while driving the vehicle.
1. Turn the ignition switch to the RUN (or ON) position. (DO NOT
START THE ENGINE)
2. Wait until the safety belt warning light turns off. (Approximately 1±2
minutes)
²Steps 3±5 must be completed within 60 seconds or the procedure will
have to be repeated.
3. Buckle then unbuckle the safety belt three times, ending with the
safety belt unbuckled. This can be done before or during Belt Minder
warning activation.
4. Turn on the parklamps/headlamps, turn off the parklamps/headlamps.
5. Buckle then unbuckle the safety belt three times, ending with the
safety belt unbuckled.
²After step 5 the safety belt warning light will be turned on for three
seconds.
Seating and safety restraints
153

The BRAKE warning lamp in the
instrument cluster illuminates and
remains illuminated (when the
ignition is turned ON) until the
parking brake is released.
Always set the parking brake fully and make sure that the
gearshift is securely latched in P (Park) (automatic
transmission) or in 1 (First) (manual transmission).
The parking brake is not recommended to stop a moving vehicle.
However, if the normal brakes fail, the parking brake can be used to stop
your vehicle in an emergency. Since the parking brake applies only the
rear brakes, the vehicle's stopping distance will increase greatly and the
handling of your vehicle will be adversely affected.
Pull the release lever to release the
brake. Driving with the parking
brake on will cause the brakes to
wear out quickly and reduce fuel
economy.
STEERING
Your vehicle is equipped with power steering. Power steering uses energy
from the engine to help steer the vehicle.
To prevent damage to the power steering pump:
²Never hold the steering wheel to the extreme right or the extreme left
for more than a few seconds when the engine is running.
²Do not operate the vehicle with a low power steering pump fluid level
(below the MIN mark on the reservoir).
If the power steering system breaks down (or if the engine is turned
off), you can steer the vehicle manually, but it takes more effort.
!
BRAKE
Driving
178

1 (First)
Use 1 (First) to provide maximum
engine braking on steep
downgrades. Upshifts can be made
by shifting to 2 (Second) or to (Overdrive). Selecting 1 (Low) at higher
speeds causes the transmission to shift to a lower gear and will shift to 1
(First) after the vehicle decelerates to the proper vehicle speed.
Forced Downshifts
To gain acceleration in (Overdrive) or Drive (O/D OFF) when passing
another vehicle, push the accelerator to the floor. The transmission will
downshift to the appropriate gear: fourth, third, second or first gear.
Driving a manual transmission (if equipped)
Using the clutch
Vehicles equipped with a manual
transmission have a starter interlock
that prevents starting the engine
unless the clutch pedal is fully
depressed.
When starting a vehicle with a
manual transmission:
1. Hold down the brake pedal.
2. Put the gearshift lever in N
(Neutral).
3. Depress the clutch pedal.
4. Start the engine and let it idle for a few seconds.
²Put the gearshift lever in 1 (First) or R (Reverse).
5. Move foot from brake to accelerator and begin to release the clutch
slowly while gradually pressing down on the accelerator.
²Do not drive with your foot resting on the clutch pedal. Do not use
the clutch to hold your vehicle at a standstill while waiting on a hill.
These actions may reduce clutch life.
Driving
185

Utility and four-wheel drive vehicles arenotdesigned for
cornering at speeds as high as passenger cars any more than
low-slung sports cars are designed to perform satisfactorily under
off-road conditions. Avoid sharp turns or abrupt maneuvers in these
vehicles.
Using the Control-Trac system
Shifting between 4x4 Auto and 4x4 High
When you press the 4x4 High
button, the indicator light will
illuminate in the instrument cluster.
When you press the 4x4 Auto
button, the indicator light will turn
off.
Either shift can be done at a stop or
while driving at any speed.
Shifting from 4x4 Auto or 4x4 High to 4x4 Low
1. Bring the vehicle to a stop.
2. Depress the brake.
3. Place the gearshift in N (Neutral)
(automatic transmission) or depress
the clutch (manual transmission).
4. Press the 4x4 Low button. When
engaged the 4x4 Low instrument
cluster light and the 4x4 Low button
will illuminate.
4X4
Low4X4
High4X4
Auto
4X4
Low4X4
High4X4
Auto
Driving
190

The 4X4 LOW button will flash if:
1. The system is waiting for driver input (brake and/or neutral gear). OR
2. There is a 4X4 low shift in progress.
If the driver inputs are not engaged, the button selection will time-out
and the 4X4 system will reamin in its current mode.
Shifting from 4x4 Low to 4x4 Auto or 4x4 High
1. Bring the vehicle to a stop.
2. Depress the brake.
3. Place the gearshift in N (Neutral)
(automatic transmission) or depress
the clutch (manual transmission).
4. Press the 4x4 Auto or the 4x4
High button. When 4x4 Auto is
engaged NO indicator lights will
illuminate. When 4x4 High is
engaged the 4x4 High instrument
cluster light will illuminate.
The 4X4 LOW button will flash if:
1. The system is waiting for driver input (brake and/or neutral gear). OR
2. There is a 4X4 low shift in progress.
If the driver inputs are not engaged, the button selection will time-out
and the 4X4 system will reamin in its current mode.
Driving off-road with 4WD
Your vehicle is specially equipped for driving on sand, snow, mud and
rough terrain and has operating characteristics that are somewhat
different from conventional vehicles, both on and off the road.
Maintain steering wheel control at all times, especially in rough terrain.
Since sudden changes in terrain can result in abrupt steering wheel
motion, make sure you grip the steering wheel from the outside. Do not
grip the spokes.
Drive cautiously to avoid vehicle damage from concealed objects such as
rocks and stumps.
4X4
Low4X4
High4X4
Auto
Driving
191

Trailer towing table (4x2 w/manual transmission)
GCWR (Gross Combined Weight Rating)/Trailer weights
EngineRear
axle
ratioMaximum
GCWR-kg
(lbs.)Trailer weight
range-kg (lbs.)
(0-Maximum)Maximum
frontal area of
trailer-m
2(ft2)
4.0L
SOHC3.732 951
(6 500)0-1 022
(0-2 300)4.64
(50)
Notes:-For high altitude operation, reduce GCW by 2% per 300
meters (1 000 ft) elevation. For definitions of terms used in this table
and instructions on how to calculate your vehicle load, refer toVehicle
loadingin this chapter. Maximum trailer weights shown. The
combined weight of the completed towing vehicle and the loaded
trailer must not exceed the GCWR.
Towing a trailer over 1 588 kg (3 500 lbs.) requires a weight
distributing hitch.
4x2 w/automatic transmission
GCWR (Gross Combined Weight Rating)/Trailer Weight
Engine Rear axle ratio Maximum
GCWR-kg
(lbs.)Trailer weight
range-kg (lbs.)
(0-Maximum)
4.0L SOHC/4.6L 3.27/3.55 3 495 (7 700) 0-1 589
(0-3 500)
4.0L SOHC 3.73 LS 4 645 (10 240) 0-2 694
(0-5 940)
4.6L* 3.73 LS 5 262 (11 600) 0-3 314
(0-7 300)
Notes:-For high altitude operation, reduce GCW by 2% per 300
meters (1 000 ft) elevation. For definitions of terms used in this table
and instructions on how to calculate your vehicle load, refer toVehicle
loadingin this chapter. Maximum trailer weights shown. The
combined weight of the completed towing vehicle and the loaded
trailer must not exceed the GCWR.
*-When towing maximum loads under high outside temperatures and
on steep grades, the A/C system may cycle on and off to protect the
engine from overheating. This may result in a temporary increase of
interior temperatures.
Towing a trailer over 1 588 kg (3 500 lbs.) requires a weight
distributing hitch.
Driving
198

Trailer towing table (4x4 w/manual transmission)
GCWR (Gross Combined Weight Rating)/Trailer weights
EngineRear
axle
ratioMaximum
GCWR-kg
(lbs.)Trailer weight
range-kg (lbs.)
(0-Maximum)Maximum
frontal area of
trailer-m
2(ft2)
4.0L
SOHC3.732 951
(6 500)0-908
(0-2 000)4.64
(50)
Notes:- For high altitude operation, reduce GCW by 2% per 300
meters (1 000 ft) elevation. For definitions of terms used in this table
and instructions on how to calculate your vehicle load, refer toVehicle
loadingin this chapter. Maximum trailer weights shown. The
combined weight of the completed towing vehicle and the loaded
trailer must not exceed the GCWR.
Towing a trailer over 1 588 kg (3 500 lbs.) requires a weight
distributing hitch.
4x4 w/automatic transmission
GCWR (Gross Combined Weight Rating)/Trailer Weight
Engine Rear axle ratio Maximum
GCWR-kg
(lbs.)Trailer weight
range-kg (lbs.)
(0-Maximum)
4.0L SOHC/4.6L 3.55 3 632 (8 000) 0-1 589
(0-3 500)
4.0L SOHC 3.73 LS 4 540 (10 000) 0-2 497
(0-5 500)
4.6L* 3.73 LS 5 262 (11 600) 0-3 178
(0-7 000)
Notes:-For high altitude operation, reduce GCW by 2% per 300
meters (1 000 ft) elevation. For definitions of terms used in this table
and instructions on how to calculate your vehicle load, refer toVehicle
loadingin this chapter. Maximum trailer weights shown. The
combined weight of the completed towing vehicle and the loaded
trailer must not exceed the GCWR.
*-When towing maximum loads under high outside temperatures and/or
on steep grades, the A/C system may cycle on and off to protect the
engine from overheating. This may result in a temporary increase of
interior temperatures.
Towing a trailer over 1 588 kg (3 500 lbs.) requires a weight
distributing hitch.
Driving
199

Do not exceed the GVWR or the GAWR specified on the
certification label.
Towing trailers beyond the maximum recommended gross trailer
weight exceeds the limit of the vehicle and could result in
engine damage, transmission damage, structural damage, loss of
control, and personal injury.
Preparing to tow
Use the proper equipment for towing a trailer, and make sure it is
properly attached to your vehicle. See your dealer or a reliable trailer
dealer if you require assistance.
Hitches
Do not use hitches that clamp onto the vehicle bumper. Use a load
carrying hitch. You must distribute the load in your trailer so that 10% of
the total weight of the trailer is on the tongue.
Safety chains
Always connect the trailer's safety chains to the frame or hook retainers
of the vehicle. To connect the trailer's safety chains, cross the chains
under the trailer tongue and allow slack for turning corners.
If you use a rental trailer, follow the instructions that the rental agency
gives to you.
Do not attach safety chains to the bumper.
Trailer brakes
Electric brakes and manual, automatic or surge-type trailer brakes are
safe if installed properly and adjusted to the manufacturer's
specifications. The trailer brakes must meet local and Federal
regulations.
Do not connect a trailer's hydraulic brake system directly to your
vehicle's brake system. Your vehicle may not have enough
braking power and your chances of having a collision greatly increase.
The braking system of the tow vehicle is rated for operation at the
GVWR not GCWR.
Driving
200

²After you have traveled 80 km (50 miles), thoroughly check your
hitch, electrical connections and trailer wheel lug nuts.
²When stopped in traffic for long periods of time in hot weather, place
the gearshift in P (Park) (automatic transmissions) or N (Neutral)
(manual transmissions). This aids engine cooling and air conditioner
efficiency.
²Vehicles with trailers should not be parked on a grade. If you must
park on a grade, place wheel chocks under the trailer's wheels.
Launching or retrieving a boat
When backing down a ramp during boat launching or retrieval,
²Do not allow the static water level to rise above the bottom edge of
the rear bumper and
²Do not allow waves to break higher than 15 cm (6 inches) above the
bottom edge of the rear bumper.
Exceeding these limits may allow water to enter critical vehicle
components, adversely affecting driveability, emissions, reliability and
causing internal transmission damage.
Replace the rear axle lubricant anytime the axle has been submerged in
water. Rear axle lubricant quantities are not to be checked or changed
unless a leak is suspected or repair required.
Disconnect the wiring to the trailer before backing the trailer into the
water. Reconnect the wiring to the trailer after the trailer is removed
from the water.
Recreational towing (all wheels on the ground)
Follow these guidelines for your specific powertrain combination to tow
your vehicle with all four wheels on the ground (such as behind a
recreational vehicle).
These guidelines are designed to ensure that your transmission is not
damaged due to insufficient lubrication.
Driving
202

The fuses are coded as follows:
Fuse/Relay
LocationFuse Amp
RatingPassenger Compartment Fuse
Panel Description
1 30A Radio Sense, 4x4, ABS Control
Module
2 20A Folding Mirror, Moon Roof,
Heated Seats, Moon roof
3 20A Radio, Amplifier, Power Antenna
4 5A Digital Transmission Range Sensor
5 15A Flasher Relay (Turn, Hazards)
6 10A Right Horn
7 15A Heated Mirrors
8 30A Washer Pump Relays (Front and
Rear), Front Wiper Control
9 15A Rear Wiper Coil and Contact
10 10A Heated Backlight Relay Coil,
Heated Seat Module, Temp Blend
Actuator, A/C Clutch Contact
11 Ð Not Used
12 5A Foglamp Switch,4x4module
13 5A Over Drive Cancel Switch, GEM
Start, Flex Fuel Sender
14 5A PATS Module
15 5A 4 x 4, Memory Seat Disable
16 5A Power Mirror, Security Module
(turn), Manual Climate Control
17 15A Delayed Acc. Coil, Battery Saver,
Interior Lamps
18 10A Left Horn
19 Ð Not Used
20 5A Memory Module, GEM Module
21 5A Instrument Cluster, Compass,
Flasher Coil
22 Ð Not Used
23 15A Brake Pedal Position Switch
24 15A Cigar Lighter, OBD II
Roadside emergencies
210