fuel FORD EXPLORER 2004 3.G Workshop Manual

Fluid Ford Part
NameApplication Capacity
Engine coolant
3Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)4.0L SOHC V6
enginewithout
auxiliary climate
control15.4L (16.3
quarts)
4.0L SOHC V6
enginewith
auxiliary climate
control17.2L (18.2
quarts)
4.6L V8 engine
without
auxiliary climate
control17.6L (18.6
quarts)
4.6L V8 engine
withauxiliary
climate control19.0L (20.1
quarts)
Front axle
lubricantMotorcraft SAE
80W-90
Premium Rear
Axle Lubricant4x4 vehicles 1.7L (1.8
quarts)
Rear axle
lubricantMotorcraft SAE
75W-90 Fuel
Efficient High
Performance
Synthetic Rear
Axle LubricantConventional
Axle1.7L (3.5 pints)
Limited slip axle
41.5L (3.25 pints)
Windshield
washer fluidMotorcraft
Premium
Windshield
Washer
ConcentrateAll 4.0L (4.2
quarts)
1Ensure the correct automatic transmission fluid is used. MERCONand
MERCONV are not interchangeable. DO NOT mix MERCONand
MERCONV. Refer to your scheduled maintenance guide to determine
the correct service interval.
2004 Explorer(exp)
Owners Guide (post-2002-fmt)
USA English(fus)
Maintenance and Specifications
273

2Indicates only approximate dry-fill capacity. Some applications may vary
based on cooler size and if equipped with an in-tank cooler. The amount
of transmission fluid and fluid level should be checked by a qualified
technician.
3Add the coolant type originally equipped in your vehicle.
4Limited Slip differentials must add 118ml (4 oz) of Additive Friction
Modifier XL—7 or equivalent to the rear axle whenever the axle has
been serviced.
5Use of synthetic or synthetic blend motor oil is not mandatory. Engine
oil need only meet the requirements of Ford specification
WSS-M2C153–H and the API Certification mark.
LUBRICANT SPECIFICATIONS
ItemFord Part
Name or
equivalentFord Part
NumberFord
Specification
Body hinges,
latches, door
striker plates
and rotors, seat
tracks, fuel filler
door hinge and
spring, hood
latch, auxiliary
latch, seat
tracksMulti-Purpose
Grease or
Multi-Purpose
Grease SprayXG–4 or XL–5ESR-M1C159-A
or
ESB-M1C93–B
Hydraulic brake
fluid and Clutch
Fluid (if
equipped)Motorcraft High
Performance
DOT 3 Motor
Vehicle Brake
FluidPM-1ESA-M6C25-A,
DOT 3
2004 Explorer(exp)
Owners Guide (post-2002-fmt)
USA English(fus)
Maintenance and Specifications
274

ItemFord Part
Name or
equivalentFord Part
NumberFord
Specification
Driveshaft, slip
spline, universal
jointsPremium Long
Life GreaseXG-1-C or
XG-1-KESA-M1C75-B
Engine coolant Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)VC-7–A WSS-
M97B51-A1
4.0L Engine oilMotorcraft SAE
5W30 Super
Premium Motor
OilXO-5W30-QSPWSS-M2C205-A
with API
Certification
Mark
4.6L Engine oilMotorcraft SAE
5W20 Premium
Synthetic Blend
Motor Oil (US)
Motorcraft SAE
5W-20 Super
Premium Motor
Oil (Canada)XO -5W20-QSP
(US)
CXO-5W20–LSP12
(Canada)WSS-M2C153–H
with API
Certification Mark
Automatic
transmission1
Motorcraft
MERCONV
AT FXT-5-QM MERCONV
Power steering
fluidMotorcraft
MERCON
Multi-Purpose
AT FXT-2-QDX MERCON
Rear axles75W-90 Fuel
Efficient High
Performance
Synthetic Rear
Axle Lubricant
2
XY-75W90–QFEHP—
2004 Explorer(exp)
Owners Guide (post-2002-fmt)
USA English(fus)
Maintenance and Specifications
275

ItemFord Part
Name or
equivalentFord Part
NumberFord
Specification
Front axle
(4X4)Motorcraft SAE
80W-90
Premium Rear
Axle LubricantXY-80W90-QL WSP-M2C197-A
Transfer case
(4X4)Motorcraft
MERCON
Multi-Purpose
AT FXT-2-QDX MERCON
Transfer case
Front Output
Slip ShaftPremium
Long-Life GreaseXG-1-C or
XG-1-KESA-M1C75-B
Windshield
washer fluidMotorcraft
Premium
Windshield
Washer
ConcentrateZC—32–A WSB-M8B16–A2
1Ensure the correct automatic transmission fluid is used. MERCONand
MERCONV are not interchangeable. DO NOT mix MERCONand
MERCONV. Refer to your scheduled maintenance guide to determine
the correct service interval.
2Limited slip differentials must add 118 ml (4 oz) of Additive Friction
Modifier XL—7 or equivalent to the rear axle whenever the axle has
been serviced.
ENGINE DATA
Engine 4.0L SOHC V6
engine4.6L V8 engine
Cubic inches 245 281
Required fuel 87 octane 87 octane
Firing order 1-4-2-5-3-6 1-3-7-2-6-5-4-8
2004 Explorer(exp)
Owners Guide (post-2002-fmt)
USA English(fus)
Maintenance and Specifications
276

coolant .....................................236
fail-safe coolant ......................240
idle speed control ...................234
lubrication
specifications ..................274, 276
refill capacities ........................272
service points ..................227–228
starting after a collision .........182
Engine block heater .................140
Engine oil ..................................229
checking and adding ..............229
dipstick ....................................229
filter, specifications ........233, 271
recommendations ...................233
refill capacities ........................272
specifications ..................274, 276
Exhaust fumes ..........................140
F
Fail safe cooling ........................240
Flexible Fuel Vehicle (FFV) ....242
Floor mats ...................................77
Fluid capacities .........................272
Foglamps .....................................37
Four-Wheel Drive vehicles .......153
driving off road ...............155, 163
indicator light .........................154
preparing to drive your
vehicle .....................................146
Fuel ............................................242
calculating fuel
economy
............................68, 248
cap ...........................................246
capacity ...................................272
choosing the right fuel ...........244
comparisons with EPA fuel
economy estimates .................251
detergent in fuel .....................246filling your vehicle
with fuel ..................242, 246, 248
filter, specifications ........247, 271
fuel pump shut-off
switch ......................................182
improving fuel economy ........248
octane rating ...........245, 276–277
quality ......................................245
running out of fuel .................246
safety information relating to
automotive fuels .....................242
Fuel - flex fuel vehicle
(FFV) .........................242, 244–245
Fuses ..................................183, 185
G
Garage door opener ....................50
Garage Door Opener
(see Homelink wireless control
system) ........................................60
Gas cap
(see Fuel cap) ...........................246
Gas mileage
(see Fuel economy) .................248
Gauges .........................................15
GAWR
(Gross Axle Weight Rating)
calculating ...............................174
GVWR
(Gross Vehicle Weight Rating)
calculating ...............................174
H
Hazard flashers .........................182
Head restraints ...........................94
Headlamps
aiming ........................................39
2004 Explorer(exp)
Owners Guide (post-2002-fmt)
USA English(fus)
Index
287

Speed control ..............................54
Starting a flex fuel vehicle .......139
Starting your vehicle ........137, 139
jump starting ..........................203
Steering wheel
controls ......................................57
tilting .........................................47
T
Tilt steering wheel ......................47
Tire Pressure Monitoring
System (TPMS)
Driving .....................................158
Roadside Emergencies ...........194
Warning Displays ......................15
Tires ...................................194, 257
changing ..................194, 199, 202
replacing ..................................199
snow tires and chains ............271
spare tire .................195, 197–198
tire grades ...............................258
treadwear ................................257
Towing .......................................175
recreational towing .................180
trailer towing ..........................175
wrecker ....................................209
Transfer case
fluid checking .........................256
Transmission .............................147brake-shift interlock (BSI) ....147
fluid, checking and adding
(automatic) .............................255
fluid, refill capacities ..............272
lubricant
specifications ..................274, 276
Trunk ...........................................83
Turn signal ..................................40
V
Vehicle dimensions ...................277
Vehicle Identification Number
(VIN) ..........................................279
Vehicle loading ..........................171
Ventilating your vehicle ...........140
W
Warning lights (see Lights) .......10
Washer fluid ..............................229
Water, Driving through .............171
Windows
power .........................................52
rear wiper/washer .....................47
Windshield washer fluid and
wipers ..........................................46
checking and adding fluid .....229
liftgate reservoir .....................229
replacing wiper blades .............47
Wrecker towing .........................209
2004 Explorer(exp)
Owners Guide (post-2002-fmt)
USA English(fus)
Index
290